Servo-hydraulic Drive Principle
• Precise• Dynamic• Constantbendingresult• Quiet
• Energy-efficient• Eco-friendly
The HD NT Press BrakeAn ultra-high precision, down-acting system featuring advanced hydraulics that provide the ultimate in positioning accuracy.
Independent AC-servo motors drive high efficiency, bi-directional hydraulic pumps
• Extremelyfastapproach,bendingandreturnspeeds–providefastercycletimesandresultinmorepartsperhour
• Unequalledrampositioningandrepeatabilityof±0.00004˝
• Programmableramtiltingand50%off-centerbendingcapacityallowsforquickset-upofmultiplestagepartbending
• Lowpowerconsumption–hydraulicpumpmotorsareononlywhentheramismoving
• Stablehydraulicoiltemperatureensuresconsistentangularaccuracy
• Lesshydraulicoilandfeweroilchangesrequired
• Verylownoiselevel
Pressure Tank
AC Servo Motor
Two-Way Piston Pump
Cylinder
Piston
Upper Table
Unique Hybrid Drive System
Rapid Rising
Bending Process
Rapid Lowering
HD 1003 ATC Press Brake
Automatic Tool Changer (ATC) and Bend Indicator technology eliminate time-consuming setup and costly test bends.
HD-ATC Components
Thehigh-performanceHDseriesfeaturesaHybridDrivesystemthatisengineeredforlowenergyconsumptionandrequireslesshydraulicfluidthanconventionalmachines.Inadditiontobeingeco-friendly,Amada’sHybridDrivesystemmaintainsahighrateofrepeatability(±.00004˝).
Equippedwithanautomatictoolchanger,theHD-ATCprovidesunmatchedflexibility
andproductivity.TheATCiscapableofstoringmorethan86feet(26.4m)ofprecisiontooling.Locatingandloadingtheappropriatetoolingisperformedquicklyandefficiently.Thesystem’sfour-axismanipulatorpreciselyselectsandplacespunchesanddiesfromthetoolmagazine—avoidingcostlydelaystypicallyassociatedwithconventionaltoolchanges.
AMNC/PCControl
AKASLaserSafetySystem
AutomaticBendIndicator
AutoSlideFootPedal SafetyGate
PunchStockers
HybridDrives
DieStockers
• Quickerandmoreprecisetoolset-upcomparedtomanualoperation
• Perfectforsmalllotsizes
• Reducedrequirementsfortheoperator
• Idealforcomplextoollayouts
• Largeopenheightallowsforavarietyofpartgeometriestobeformed
• Auto-slide3-positionfootpedalforfastconvenientstagebending
Key Benefits:
• 15PunchStockers• 18DieStockers• 86 ́ToolCapacity• PunchReversalUnit• 4ToolLayoutunits
(2punch,2die)forquick,precisetoolchanges
• Rotatingstockersenablepunchestobeinstalledinreverseorientation
• Atotalof4manipula-torsautomatically
provideprecisetoollayout
HD-ATC Tool Changer
• Themotorizedfootpedalmovestothetoolstationwherethenextbendisproduced
6-axis backgauge plus 2 additional L-axes — provide L-Shift functionality (for gauging of complex part geometries)
Multiple Axis Backgauge
• High-speedmovementonallaxesensuresthatthegaugefingersarepositionedasquicklyastheoperatorpositionsthepart
• 6-axisbackgaugeincludingL-Shiftfunctionality
• Independentservodrivesfor“L”axisaswellas“L”shiftallowfortaperedandoffsetgauging
• Toolnavigatorsoftwarepositionsbackgaugewhereeachtoolneedstobeinstalled,shorteningthetoolinstallationprocess
• Unprecedentedpositioningrepeatability±0.0001˝
• Extendedgaugingallowsforuptoa39˝flangedimension
• Low-profiledesignenablespartpositioningoverthetopofthebackgauge
• Amada’spatentedslitcrownbeddesigncombinedwithasimpleleveradjustment,providesconsistentangleaccuracy
• ThewedgesettingcalculatedbytheAMNCcontrolisadjustableaccordingtomaterialtypeandthickness
• Thecrownsettingisadjustablebasedonmaterialtypeandthicknessandisaccuratefortheentiremateriallength
• Amada’sAMNC-PCcontrolwithtouch-screenoffersmultiplemodesofdataentry(angle,depth,2Dand3D)fortheutmostinprogram-mingflexibility
• ThroughtheBend-NavifeatureontheAMNC-PCcontrol,orwithAmada’sDr.ABEBendofflineprogrammingsoftware,operatorsareprovidedwitha3Dsimulationofthebendingprocesswhichreducessetuptimeandbenderrors
• Graphictoollibraryandtoolset-upgraphicsassistoperatorsinthequicksetupofcomplicatedparts
• Amada’sSDDdatabasesoftwareprovidesforprogramstorageonthecontroloronaserverwhenthecontrolisnetworked,providingsecurestorageofmachinesetupandprogramdata
• Barcodescannerprovidessimplifiedandimmediateretrievalofstoredprograms
• Adjustmentofallmachineaxiscanbeaccomplishedthroughuseofcontrolmountedhandwheel
AMNC/PC – PC Control with Network Capabilities
Variable Slit Crown Bed
• TheBI-Sisahigh-speed,high-precision,probe-stylebendindicatorsensorthatmeasuresandadjuststhebendangleonthefly
• BendIndicatortechnologyeliminatestestbendsandreducessetup
• Automaticangleadjustmentensureshigh-qualityproductionbendingevenwhenmaterialthicknessandhardnessvariesfromparttopart
• Compensatesforanyenvironmentalfactorthateffectsbendangletoproducehigh-accuracybendseveniftheoperatorlacksexperience
• ComesstandardonHDseriesbrakesfrom88-243tons
• Automaticdetectionandcompensationofspringback
• Usablewith1V-dies(.236˝-.787˝)
BI-S — Bend Indicator Sensor
Dimensions
7025 Firestone Boulevard • Buena Park, CA 90621 • (714) 739-2111 • FAX (714) 670-8020 • www.amada.com
Amada America, Inc.
Specifications
Press Brake
Tonnage 100KN(110ton)
OpenHeight 620mm(24.4˝)
Stroke 200mm(7.9˝)
MaximumBendLength 3060mm(120.47˝)
DistanceBetweenFrames 2700mm(106.3˝)
Backgauge 6axisplus2axisL-Shift
OilCapacity 48liters(12.7gal.)
Max.ApproachSpeed 120mm/sec.(4.72˝/sec.)
Max.BendingSpeed 10mm/sec.(39˝/sec.)
Max.ReturnSpeed 120mm/sec.(4.72˝/sec.)
Control AmadaAMNC/PC
Complete System
TotalLength 6080mm(239.4˝)
TotalWidth 3010mm(118.5˝)
TotalHeight 2915mm(114.8˝)
TotalWeight 10,200kg(22,487lb.)
SupplyPower 10KVA
Voltage 200V
FootPedal 2,AutoSlideandRemote
BendControl AutoBendIndicator-Slide
Crown AutoWedgeType
Safety AKAS3F,SafetyGate(ToolChange),LightGuard(SlidePedal)
Automatic Tool Changer (ATC)
ToolStyle AMTSATC
PunchStockers 15
DieStockers 18
ATCLocation RightHand
Max.ToolLayoutLength 3060mm(120.47˝)
AutoToolLayoutRange 3000mm(118.1˝)
MinimumToolPitch 5mm(.196˝)
“V”Range 4-40mm(.157-1.57˝)
PunchReversalUnit Yes
PunchHeight 170mm(6.7˝)Standard220mm(8.7˝)Special
239.4˝
120.47˝114.8˝
118.5˝