Download - Serck Services Catalogue
SERCK HEAT TRANSFER
SERCK SERVICES (GULF) LTD
GULF REGIONAL OFFICE, SHARJAH, U.A.E ESTABLISHED 37 YEARS IN THE UAE 530 EMPLOYEES MANUFACTURING & SERVICE DIVISIONS
Industrial Manufacture Industrial & Marine Service
Serck Services are part of the, UK based, Unipart Group of Companies who employ 10,000 personnel worldwide and has an annual turnover of more than US$1.6 billion. Unipart are a leading full service logistics provider and consultant in operational excellence
WHAT DO WE DO ?
THE LEADING INTERNATIONAL HEAT EXCHANGER SERVICE PROVIDER IN THE MIDDLE EAST.
HEAT EXCHANGER SOLUTIONS FOR OIL & GAS PRODUCTION, PETROCHEMICAL, POWER GENERATION , WATER DESALINATION AND MARINE.
Serck Services International, U.A.E Facility
Offices – 600 m2
Covered Workshops – 8,500 m2
Open Workshops – 3,500 m2
Covered Storage – 3,000 m2
Open Storage – 1,500 m2
Serck Industrial Manufacturing
Serck Services International, U.A.E Facility
Engineering Capability
FULL MECHANICAL AND THERMAL DESIGN FUNCTION FOR THE MANUFACTURE OF MOST HEAT TRANSFER APPLICATIONS INCLUDING:
SHELL AND TUBE HEAT EXCHANGERS CONDENSERS PRESSURE VESSELS AIR COOLERS GAS COOLERS PIG LAUNCHERS AND RECEIVERS HEATERS COMPRESSED AIR RECEIVERS KNOCK OUT DRUMS
Engineering Capability
ASME VIII Div. 1 & Div2 API 660/661 PD 5500 TEMA ASTM 2013
Principle Standard & codes of Construction
Software Capability HTRI Suite 7.0 SP1– FOR
SIMULATION, THERMAL RATING AND VIBRATION ANALYSIS OF: Air Coolers Shell & Tube Heat Exchangers Double Pipe/Multi Tube
PV Elite 2014 Compress 2014 ASPEN BJACFor Mechanical Design of Heat Exchangers and Pressure Vessels in accordance with;
ASME VIII Div 1 & 2 PD 5500
Auto-CAD (Ver. 2012)
Manufacturing Capability
Carbon Steel Stainless Steel Duplex Super Duplex 254 SMO Alloy Steels Copper Alloys Cuni 70/30, Cuni 90/10 Titanium Nickel
MATERIALS OF CONSTRUCTION:
Service Capability
RETUBING, REFURBISHING, MINOR REPAIRS, CLEANING AND TESTING OF SHELL AND TUBE HEAT EXCHANGERS, AIR COOLERS, CONDENSERS AND GAS COOLERS.
RETUBING OF DESALINATION PLANT CONDENSER STAGES AND HP/LP COOLERS.
MODIFICATION, REPAIR AND ALTERATION OF ASME ‘U’ , ‘U2’ STAMPED VESSELS AND EXCHANGERS IN ACCORDANCE WITH NATIONAL BOARD ‘R’ STAMP.
PLATE HEAT EXCHANGERS. FULL REFURBISHMENT INCLUDING GASKET SUPPLY.
Service Capability
U.H.P. WATER AND CHEMICAL CLEANING.
SPECIALISED HEAT TRANSFER COATINGS.
SHUT DOWN PROJECT MANAGEMENT.
SPECIALIST TUBE SUPPLY.
We can undertake all these services in any ofour workshop facilities. Alternatively, we areable to mobilize our off-site teams, includingtools and equipment, to your plant or vessel atvery short notice.
MANUFACRURING EQUIPMENT & TOOLS
CNC Tube Sheet Drilling Machine
Plate Rolling Machine Plate Bending Machine Lathes
Radial Drilling Press Submerged Arc Welding
System Titan Hydraulic Bolting
Equipment
WORKSHOP
MANUFACTURING EQUIPMENT & TOOLS
Orbital Welding (tube to tube sheet) SMAW (Shield Metal Arc Welding) SAW (Sub-Merged Arc Welding) TIG/ GTAW (Tungsten Inert Gas/
Gas Tungsten Arc Welding) Electrode Baking & Portable Oven Weld Positioners Oxyacetylene Cutting Equipment Plasma Cutting Equipment Power Saw GMAW (Gas Metal Welding) FCAW ( Flux Cored Arc Welding)
WELDING & CUTTING
SERVICE EQUIPMENT & TOOLS
Hand Held Spear Pulling Tools 10 Ton Capacity
Continuous Tube Pulling Machines. 15 – 45 Ton.
‘TRAKTOR’ Rapid Tube Extractor
30 Ton Hydraulic Bundle Pulling and Insertion Equipment
TUBE REMOVAL
ACHE Foam Cleaning System 3 x UHP Water Jetting
Machines. 2 x HP Water Jetting Machines Blocked Tube Water Drilling
Guns.
750 LPM, Air Operated, Temperature Controlled, Chemical Cleaning Pump. Capacity 2000 L
Caustic Vibrosonic Cleaning System.
SERVICE EQUIPMENT & TOOLS
HEX CLEANING CAPABILITY
Quality Assurance/ Quality Control
ASME SEC IX EN ISO-15614 AWS D1.1
WELDING PROCEDURE AS PER:
Quality Assurance/ Quality Control
INSPECTION & TESTING: IN HOUSE NDT
Pneumatic Pressure test Hydrostatic Pressure testDESTRUCTIVE TESTING BY
LABORATORIESa) MECHANICAL PROPERTIES b) CHEMICAL ANALYSIS c) HIC (HYDROGEN INDUCED CRACK TEST)
d) IGC (INTER GRANULAR CORROSION)
NON DESTRUCTIVE TESTING BY APPROVED SUB CONTRACTORS UT/AUT - (ULTRASONIC TEST – AUTOMATIC)
MPI – (MAGNETIC PARTICLE INSPECTION)
RT – (RADIOGRAPHY – XRAY)
DPT – (DYE PENETRANT TEST)
Quality Assurance/ Quality Control
Sand Blasting Shot Blasting Red oxide Coating Epoxy & Enamel Coating Ceramic Coating Zinc Coating
SURFACE PREPARATION FACILITY
Our Credentials
The American Society of Mechanical Engineers ASME U Stamp
The American Society of Mechanical Engineers ASME U2 Stamp
Our Credentials
Det Norske Veritas ISO 9001:2000 Since 1996
Licenses
Accreditations
The National Board of Boiler & Pressure Vessel Inspectors NB Marking
The National Board of Boiler & Pressure Vessel Inspectors R Stamp
Accreditations
The Pressure Equipment Directive 97/23/EC CE Marking
Heat Transfer Research, Inc. Member
Quick Facts
MANUFACTURED OVER 400 HEX / PV’s SINCE 2003
OVER 120 ASME ‘U’ STAMP HEX / PV’S MANUFACTURED.
OVERALL SHOP CAPACITY: Diameter (up to 4.5 m) Length (20 m) Weight (90 ton)
Partial Customer List
Partial Customer List
FUELGAS SCRUBBER (SAIPEM-FPSO GIMBOA)COMPRESSED AIR RECEIVER (SAIPEM-FPSO GIMBOA) FUEL GAS SCRUBBER (SAIPEM-FPSO GIMBOA)
HEATING MEDIUM STEAM HEATER (SAIPEM-FPSO GIMBOA) HEATING MEDIUM VESSEL (SAIPEM-FPSO GIMBOA)
MANUFACTURING -PHOTOS
MANUFACTURING - PHOTOS
PIG RECEIVER (SAIPEM-FPSO GIMBOA)LP FLARE KO DRUM (SAIPEM-FPSO GIMBOA)
HEAT EXCHANGER-103 E 58A - TAKREERHEAT EXCHANGER-103 E 58B-TAKREER
HEAT EXCHANGER-103E 10 A/B-TAKREERHEAT EXCHANGER-103 E 9-TAKREER
VENT SEPERATOR-12-D-08 & 12-D-09-TAKREERHEAT EXCHANGER-103 E 10 C-TAKREER
MANUFACTURING - PHOTOS
EMERGENCY HEATER-E 23301 GREEN DOME PETROCHEMICALS
AIR RECEIVER ENSIGN-AUSTRALIA
C.W.COMPENSATION VESSEL-126-D-1-TAKREER
MANUFACTURING - PHOTOS
MANUFACTURING - PHOTOS
RG357-M-FIN FAN COOLER WITH DRIVE ARRANGEMENTPIG LAUNCHER RECEIVER
SIZE : 36” x 42”, QUICK OPENING CLOSURE SIZE 42”CLIENT : BP GIORGIA
CONSTRUCTION CODE : ASME SEC. VIII DIV.1
HAIRPIN
MANUFACTURING - PHOTOS
MANUFACTURING - PHOTOS
SEAL OIL COOLER BUNDLE- PETROTEC
PROPANE CONDENSER- OXY GTL
HORIZONTAL AIR AFTER COOLER- TAKREER
MANUFACTURING - PHOTOS
SOFTNER VESSEL/ HRU VESSEL- AQUATECH
HEAT EXCHANGER- DUBAI NATURAL GAS
DECOLORIZE RE-BOILER- JUBAIL CHEVRON PHILLIPS CO.
1st EFFECT HEATING ELEMENT- SABIC
MANUFACTURING - PHOTOS
ZADCO UZ750- COMPRESSOR UPGRADE- SIEMENS METHANOL WASH COLUMN- SIPCHEM
METHANOL WASH COLUMN - SIPCHEM VACUUM COLUMN REBOILER- SABIC
AIR RECEIVERS - EXTERRAN TUBE BUNDLE (STEAM CONDENSTATE COOLER) - GASCO
METHANOL WASH COLUMN - SIPCHEM HOT MAKE GAS BFW HEATER - SIPCHEM
MANUFACTURING - PHOTOS
MANUFACTURING - PHOTOS
FRESH METHANOL STORAGE DRUM –DOLPHIN ENERGY HEAVY END STEAM REBOILER – SIPCHEM
DIB HEAT EXCHANGER – SABIC IBN SINA
SERVICE - PHOTOS
REPLACING GASKETS ON A PHE
RE-TUBING IN THE WORKSHOP
OFF – SITE WORK
COMPLETE RE- TUBE OF SWCC H.P. HEATER, SHARJAH.
SERVICE - PHOTOS
COMPLETE RE-TUBE, INCLUDING TUBE SUPPLY, OF DEWA FIN-FAN COOLER
SERVICE - PHOTOS
RE-TUBING IN DESALINATION PLANT INCLUDING TUBE SHEET COATING
SERVICE - PHOTOS
CHILLER CONDENSER
EVAPORATED CONDENSER
BOX COOLER ATMOSPHERIC CONDENSER
SERVICE - PHOTOS
ORGANIZATION CHART (Serck Heat Transfer)
Mel GosneyOperations Director
Leslie OlaloAdmin Support
Damian MurphyBusiness Manager - Mfg
Almira VelezAdmin Support
JayamohanSenior Estimator
Nikhil Estimation Engr.
SHJ
Sopan ShindeMfg. Manager
MorganPlanning & Estimation
Engr.- AUH
MaqboolProposal Engr.
KamranQuality Mngr.
WaseeqProduction Mngr.
Linson/ DeepakDesign Engrs.
RanjeetProcurement Engr.
SuhailQA/ QC Engr.
SatheeshForeman Sup.
Abhijeet/ NavnathDraughtsmen
DhiwaharanMatl. Controller
Domingos CardozoBusiness Manager - Svc
Salaman PrabhuSales Coord.
Kevin PereiraService Coor.-SHJ
SantoshService Manager.
ThomasQA/QC Engr.
SathamQHSE Engr.
NabeelEngr. Service Coord.
ChristianProjects Coord.
JonathanPurchaser
AdhilService Coord.
TBAPlanning
SharadAsst. Engr.
Mngr.
NiravAccountant
T.V AnilSr. Service Manager
LilianCredit
Controller
HaroonQA/QC
Inspector
Norman/ RemeshOffsite Sup.
ChinsiaAccounts Asst.
WickramSales Rep. - AUH
Nanda KumarSales Engr. -SHJ
Abdul HalimOffsite Foreman
OMAN
AnilAsst. Purchaser
ManishAsst.Purchaser
KuchanaStore Asst.
CesarMaintenance
VikeshService Sales Mgr.
SHJ
Varghese OommenSales Engr.-OMAN
Haneef/ AnishAsst. QA/ QC Engrs.
Shyam JiSenior Welding
QC Engr.
Bipin RohitTechnical Mngr.
Rinil Paul Estimation Engr.
SaiQA/QC
Inspector
Contact Details
Main Office:Serck Services (Gulf) Ltd.PO Box 5834Sharjah,United Arab EmiratesTel: +971 6 5582607Fax: +971 6 5584607Email: [email protected]: www.serckgulf.com
Other Location in Gulf:Serck Services (Oman) LLCPO Box 1056Muscat,Sultanate of OmanTel: +968 2 4697785Fax: +968 2 4699438Email: [email protected]
Serck Services Co (Abu Dhabi) LLCPO Box 4439Abu Dhabi,United Arab EmiratesTel: +971 2 5553108/ 09Fax: +971 2 5553110Email: [email protected]