Committed to a greener, cleaner environment

Description

Exeed Sectional Pipe Insulation (ExSPI) is a heavy density, preformed insulation composed of fine, stable and

uniformly textured inorganic glasswool bonded together by a non-water soluble and fire-retardant thermosetting and

heat resistant resin. It is Heavy damage resistant, easy to handle and spread open to receive the pipe and snaps

closed after placement.

Exeed

Sectional Pipe Insulation(ExSPI)

Applications

. Within the temperature range of -4 °C to +250 °C

(up to +450 °C upon special request)

. Over all sorts of hot and cold pipes.

. Indoor or outdoor, concealed or exposed uses

. In commercial and institutional buildings, housing

complexes, industrial facilities and plants.

. Industrial pipe lines

. Heating system pipes

. Central heating system pipe lines

. Solar heater piping

. Against condensation over cold water pipes

. Against heat gain for cold water pipes

. For sound and vibration insulation over high pressure pipes.

Facings

. Exeed Sectional Pipe Insulation (ExSPI) is supplied plain

or with a factory-applied jacket for applications requiring an

integral vapor barrier. Standard jacketing materials include

Aluminum Foil Glass Reinforced Kraft Paper Laminate (FSK),

the White All Service Jacket (ASJ) and the Aluminum Foil /

glass cloth laminate (ALUGLASS).

All jackets are provided with a nominal 50mm overlap with

double sided tape to facilitate closure and vapor sealing of

the longitudinal joint. Outdoor or direct bury applications

require additional protection from the elements.

Industrial City of Abu Dhabi, ICAD 1P.O.Box 38970, Abu Dhabi, UAE

T +971 2 5512453F +971 2 5512451

www.exeed.ae

An Exeed Industries Company

Recommended thickness

. PIPES: 75°C to 200°C. AMBIENT: 30°C and 90% R.H. INSULATION: Glasswool pipe insulation.

HEAT LOSS TO STILL AIR AT 20°C.

. Q’ = Heat loss per lineal metre.

. ts = Surface Temeprature.

Minimum general purpose thickness are highlighted.

Pipe Temperature °C

Pipe OD

24201816272220183125222036292522393127244636312754423631

61474034685243387457474188665547

38312826403229264133292742343027423430284335312844353129

44363229453632294537322946373330

36302725413430274738343055443834604841377055474283645548

937261531047967581148772631341018472

Reflective Cladding Surface coefficient: 5.7W/m²K

75°C 100°C 150°C 200°C

21.3

26.9

33.7

42.4

48.3

60.3

76.1

88.9

101.6

114.3

139

Insulation Thickness

mm mm W/m °C W/m °C W/m °C W/m °C

Q’ ts Q’ ts Q’ ts Q’ ts

2538506325385063253850632538506325385063253850632538506325385063253850632538506325385063

9766108771198713119814111091713111020151311

22171513251916142721171532242017

27242322272423222825232328252423282524232825242329262423

29262423292624232926252330262524

1311109151211101714121122161412221715132620171530242017

34262219382925214232262349373126

30262523312625243227252432282524322826243328262533292625

34292725342927253429272535302726

48373229503833305140343153413531544136325543363257443733

57443834584538345945393560464035

Recommended Thickness

. PIPES: 75°C to 200°C. AMBIENT: 30°C and 90% R.H. INSULATION: Glasswool pipe insulation.

HEAT LOSS TO STILL AIR AT 20°C.

. Q’ = Heat loss per lineal metre.

. ts = Surface Temeprature.

Minimum general purpose thickness are highlighted.

Pipe Temperature °C

Pipe OD

1017662534711585705952128957765581411048571635615511392786861181132107907869201146118998676

463833302847383330294738343129473834312928473834312928483934312928483934313028

155116968272175130107918019614511910088216159130110968623617414111910493277203164137120107308224181151132117

Reflective Cladding Surface coefficient: 5.7W/m²K

75°C 100°C 150°C 200°C

165

190.5

215.9

241.3

266.7

317.5

355.6

Insulation Thickness

mm mm W/m °C W/m °C W/m °C W/m °C

Q’ ts Q’ ts Q’ ts Q’ ts

253850637525385063752538506375253850637588253850637588253850637588253850637588

372823201742312622194735282421523831262321574234292522674939332926745443363228

302625242330272524233027252423302725242323302725242323302725242323302725242323

57423530266448393329725343373279584740353187645243383410274605044391138266554843

353027262535302826253530282625353028262524353028262524353128262524363128262524

604740363361474136336148413634614841373432624842373432624942373432624942383532

Fire safety and Properties

Exeed Glasswool has the following fire ratings which are critical for pipe insulation application:

. Not easily ignitable: Conforms to Class P as per BS 476 part 5.

. Fire retardant: Class 1 as per BS 476 part 7/Class O as per BS 476 part 6 and 7.

. Base fibers are non-combustible when tested in accordance with BS 476 (Part 4), ASTM E 84, 136.

Surface Burning Characteristics (UL 723, ASTM E 84, ASTM E 136)

Base glass fibers is non-combustible when tested to ASTM E84.

Exeed Sectional Pipe Insulation (ExSPI) is made in standard 1.2m lengths and is available in nominal iron pipe sizes from

12.7 mm (½ in) through 650mm (26in) and in nominal copper tube sizes from 15 mm (5/8 in) through 300mm (12 in).

Nominal wall thickness ranges from 13 mm (½ in) to 100 mm (4 in), with 13 mm (½ in), 25 mm (1 in), 38 mm (1 ½ in),

50 mm (2 in), 64 mm (2 ½ in), 75 mm (3 in) and 100 mm (4 in) as standard.

. 64 kg/m3 to 120 kg/m3 or 4 lbs/ft3 to 7.5 lbs/ft3

Nominal Density

Standard Dimension

Performance and Physical Characteristic

Exeed Sectional Pipe Insulation (ExSPI) has a high resistance to accident damage from knocks and handling during installation and

maintenance. Dimensionally stable under varying conditions of temperature and humidity, rot proof, odourless, non-hygroscopic

and will not sustain vermin or fungus.

. Working Temperature Specification Compliance

. Exeed Sectional Pipe Insulation (ExSPI) comply with the following standards:

American StandardsASTM C 168, 302, 303, 335, 356, 411, 547 (class 1), 585, 665 § 13.8 & 13.9, 680, 871,

1045, 1104/1104M, 1136 (Type 1&2), 1335, 1338; E 84, 96

UL 723

F.S. HH-B-100B (type 1), HH-I-558B

NFPA 255

ASHARE 90.1 requirements

British StandardsB.S. 476 (part 4),874, 1387, 2871, 2972, 3533, 3600, 3958 (part 4), 5422, 5643, 5970

Thermal Conductivity

. Thermal Resistance “R” Value (Excluding Facings) (ASTM C 167).

“R” is a measure of the resistance to heat flow of a material of any given thickness.

(“R” = m2.°C/W or hr. ft2.°F/Btu.)

where “T” = thickness and “K” or “ג” = thermal conductivity.

The following table shows the “K” values of standard products and sizes at 24°C (75°F) mean temperature.

The dependencies of thermal conductivity of Exeed Sectional Pipe Insulation (ExSPI) products on the mean temperature and

density, according to BS 874, ASTM C 177, 518, ISO 8301, 8302 or DIN 52612 are presented in the tables below:

MEANTEMPERATURE

˚C

10

25

50

100

150

THERMAL CONDUCTIVITY IN W/m.K FOR THE BELOW DENSITIES IN Kg/m3

ExSPI 64 ExSPI 72 ExSPI 80 ExSPI 96 ExSPI 120

0.029 0.029 0.030 0.031 0.032

0.030 0.030 0.032 0.032 0.033

0.032 0.032 0.033 0.035 0.036

0.040 0.041 0.039 0.038 0.039

0.050 0.050 0.047 0.044 0.045

MEANTEMPERATURE

˚FExSPI 64 ExSPI 72 ExSPI 80 ExSPI 96 ExSPI 120

50

77

122

212

302

THERMAL CONDUCTIVITY IN Btu.in/ft2 h.FFOR THE BELOW DENSITIES IN Lbs/ft3

0.205 0.205 0.210 0.210 0.225

0.210 0.210 0.220 0.220 0.232

0.225 0.225 0.230 0.240 0.254

0.270 0.270 0.270 0.265 0.270

0.340 0.340 0.330 0.310 0.317

Moisture Absorption

. Moisture Absorption (ASTM D-07 B, ASTM C 553).

In conditions of 95% relative humidity at 49°C for 96 hours,

moisture absorption is less than 0.2% by volume, when tested

in accordance with ASTM C 533. Glasswool products do not

absorb moisture from the ambient air.

Vapor Permeability

. FSK or ASJ or ALUGLASS faced Exeed Sectional Pipe

Insulation (ExSPI) complies with ASTM E 96 desiccant method.

Permeability not to exceed 0.02 perms for the FSK or ASJ and

for the ALUGLASS facing not to exceed ZERO perms (Federal

Standard HH-B-100B type 1).

Corrosiveness

. Corrosiveness (ASTM C 665)

Chemically inert, will not cause or accelerate corrosion of steel, stainless steel, copper or aluminum, due to its particular inorganic

and mineral composition.

Non Corrosive to Metal Exeed glasswool being chemically very stable does not react with metal or any other matter under normal condition. Its pH

valueis very near to seven, so it is neither acidic nor basic in nature. Moreover, it is free from shots, sulphur and chlorides. It

is non-hygroscopic, too. So the structural members are completely safe from corrosion.

. Linear shrinkageExeed Sectional Pipe Insulation (ExSPI) coverings shrinkage is negligible when tested in accordance with ASTM C 356.

. FlexibilityExeed Sectional Pipe Insulation (ExSPI) coverings will permit expansion and contractions of the pipe without cracking or shrinking.

Puncture Resistance

. Puncture Resistance (ASTM D 781)

. FSK 25 UNITS

. ASJ 50 UNITS

. ALUGLASS 10 UNITS ( 270 PSI)

Fiber FSK

(-4 , 250˚ C) 100˚ C

up to 450˚ C upon request

Recommended Thickness

. PIPES: -20°C to +10°C. AMBIENT: 30°C and 80% R.H. INSULATION: Glasswool pipe insulation (with a reflective surface finish).

Minimum thickness to prevent condensation at 30°C and 80% R.H.

. PIPES: -20°C to +10°C. AMBIENT: 30°C and 90% R.H. INSULATION: Glasswool pipe insulation (with a reflective surface finish).

Minimum thickness to prevent condensation at 30°C and 90% R.H.

1.3

26.9

33.7

42.4

48.3

60.3

76.1

88.9

101.6

114.3

139.7

165.1

215.9

266.7

317.5

Pipe Temperature °C

Pipe OD (mm)

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

38

38

38

38

38

38

38

38

38

38

25

38

38

38

38

38

38

38

38

38

38

38

38

38

38

38

38

38

38

38

38

38

38

50

50

50

50

50

50

50

38

38

38

38

38

50

50

50

50

50

50

50

50

50

50

38

50

50

50

50

50

50

63

63

63

63

63

63

63

63

Minimum Insulation Thickness to Prevent Condensation (mm) (Reflective Insulation - Surface Coefficient: 5.7 W/m²K)

10°C 5°C 0°C -5°C -10°C -20°C

Pipe Temperature °C

Pipe OD (mm)

Minimum Insulation Thickness to Prevent Condensation (mm) (Reflective Insulation - Surface Coefficient: 5.7 W/m²K)

10°C 5°C 0°C -5°C -10°C -20°C

ALUGLASS Facing Benefits

. A substitute for conventional thermal insulation products that requires a costly and labor intensive work at site e.g. protection

of pipe insulation by additional weather proofing.

. An ideal substitute for conventional thermal insulation practices.

. Provides factory applied thermal sealing system.

. It has an extremely high Bursting strength of 270 psi i.e. 3-4 times higher than that of conventional facings.

. It has an extremely high Tensile strength of 14.5 KN/m i.e. 3-4times higher than that of conventional facings.

. Having high mechanical strength, durability and dimensional stability.

. No water vapor can penetrate as AGL achieves Zero water vapor permeance.

. Can withstand temperature up to 250°C while other conventional facing are suitable to 100°C.

. Can be used with no additional requirement of handling and weather protection such as application of canvas + vapor barrier.

. Are compatible to direct painting. Recommended to use only anti-fungal and anti bacterial paints in areas where services are

exposed like, exhibition center etc. for aesthetic finish. This will save costly metallic cladding.

21.3

26.9

33.7

42.4

48.3

60.3

76.1

88.9

101.6

114.3

139.7

165.1

215.9

266.7

317.5

38

38

38

50

50

50

50

50

50

50

50

50

63

63

63

50

50

50

50

50

63

63

63

63

63

63

63

75

75

75

50

50

63

63

63

63

63

75

75

75

75

75

75

88

88

63

63

63

63

63

75

75

75

75

75

88

88

88

88

100

63

63

75

75

75

75

88

88

88

88

88

100

100

100

100

75

75

75

88

88

88

100

100

100

100

113

113

113

125

125

Facing Flame Spread Smoke Developed Fuel Contributed

FSK 25 10 0

ALUGLASS 10 0 0