Download - Scia Scaffolding
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Apollo Bridge Architect: Ing. Miroslav Maťaščík - Alfa 04 a.s., Bratislava
Design: Dopravoprojekt a.s., Bratislava
Apollo Bridge Architect: Ing. Miroslav Maťaščík - Alfa 04 a.s., Bratislava
Design: Dopravoprojekt a.s., Bratislava
Optimization of processes in scaffolding
Integration of the scaffolding process into a softw are-solutionfor fast and accurate modelling , dimensioning, drawing and execution
Rudi VanmechelenAccount Manager - Nemetschek Scia
Consultant - Scia ScaffoldingVersion (print update) 07.201229/07/2013
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Contents of this presentation
The current processes• For simple scaffolds• For complex scaffolds
From order to execution• For simple scaffolds• For complex sacffolds
How do you work?• What do users need?• What do users need?• What is the vision
Realization of the vision• Integrating processes• The “Scia Scaffolding Suite”
Results of this vision• Advantages
Media• References• Movie and client examples
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Current process in scaffolding companiesCurrent working method up to the order
Requests• Lots of requests for quotation
Type of scaffold
• Simple or complex scaffold?scaffold
Simplescaffold
• Needs fast and precise bill of material and prices• Nice presentation is an extra sales argument
Reality
• Often no drawing, no calculation checks• Price based on rough estimations and experience
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Current process in scaffolding companiesCurrent working method for complex scaffolds … up to the
order
Complexscaffold
• In general … More details are needed• Drawings, survey on site, basic / advanced checks
Drawing
• Drawings, cuts, views …• Currently often in 2D
Checks
• Currently based on manufacturers tables• Currently simple 2D checks on some critical points
Quantities
• Choice of scaffold elements (tubes, couplers …)• Price based on estimation of quantities
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Current process to execution – simple scaffoldsFrom order up to execution
Order Planning ExecutionAdmin.tasks
Transportation lists
Articles
Bill of material
Invoicing
Stockyard
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Current process to execution – complex scaffoldsFrom order up to execution - Drawings
Order DrawingAnalysismodel
CalculationPlanningExecution
Admin.tasks
How? Problems!
© Rojo Steigerbouw
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Current process to execution – complex scaffoldsFrom order up to execution – Build up analysis model
Order DrawingAnalysis
modelCalculation
PlanningExecution
Admin.tasks
How? Problems!
X Y
Z
XY
Z
© Travhydro
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Current process to execution – complex scaffoldsFrom order up to execution – Do some calculations
Order DrawingAnalysismodel
CalculationPlanningExecution
Admin.tasks
How? Problems!
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Current process to execution – complex scaffoldsFrom order up to execution – Planning and Execution
Order DrawingAnalysismodel
CalculationPlanning
ExecutionAdmin.tasks
How? Problems!
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Current process to execution – complex scaffoldsComplete … from order up to execution
Transportation lists
Articles
Material
Order DrawingAnalysismodel
CalculationPlanningExecution
Admin.tasks
Invoicing
Stockyard
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Current process to execution – complex scaffoldsThe information-flow in “real life”
Order DrawingAnalysismodel
CalculationPlanningExecution
Admin.tasks
How? Problems!
X Y
Z
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Current process in scaffolding companiesWhat about you?
Do you alsoface these
problems in your dailybusiness ?
What is the vision
of the market ?
Do you also want to save time , build more accurate
scaffolds, and work according
the latestprescriptions ?
Do you alsowant to
improveyour
processes ?
of the market ?
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Vision to better processes in scaffoldingNeeds for every user
SalesforceScaffold builder
� Fast estimation (m 2-m3) + BOM
� Presentation drawings
� Simple user-interface
� Librairies manufacturers
� Easy CAD-import
� Easy load generation (e.g. wind)
Engineering of simple scaffolds
Engineering ofcomplex scaffolds
� Easy load generation (e.g. wind)
� Practical modelling of supports, bracings, base jacks …
� Fast calculation in 3D
� Easy check of section
� Templates for reporting
� Advanced modelling (couplers …)
� Advanced calculations and checksaccording EN 12810-12811
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Optimized process – as seen by the user Introducing BIM for scaffolding
BIMBIM
Scaffold modelScaffold model
Drawings Calculations
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Scaffold modelScaffold modelObject orientatedObject orientated
Images Material lists
m² and m³ scaffold
Excel ©Sales + P.R.
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Vision to better processes in scaffoldingThe vision of integrating processes in the “Scia Scaff olding Suite”
Input Process Output
Central opendatabase
Company development(e.g. Excel)
Interactivegraphical input
Report for calculation
3D presentationdrawings
Quantities (m2-m3) + BOM
• Analysis- and CAD-model• Manufacturer librairies• Own user librairies• Couplers• Templates• Calculation methods• Prices• …
graphical input
Fixed orparametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
drawings
Sections, overviews, details
Paperspace (A0)
Lists: material, transportation …
Price calculation
Excel, PDF, DWG, IFC …
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Focus on safetyIncrease safety in scaffolding
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Focus on safetyIncrease safety in scaffolding – execution rules DO and DON’T
Anchors
Ballast Supports
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Ballast Supports
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Focus on safetyIncrease safety in scaffolding – execution rules DO and DON’T
Fall protectionLoading
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NOT OK
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� Current method of design
2D constructions
Linear analysis
Effective length method
Focus on safetyIncrease safety in scaffolding – calculation rules
� Internal forces derived from
1st order analysis
� Design according
Relevant design code (e.g. EC3)
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� Complexity of scaffolds
High degree of non-linearity
Large deflections
� Non-linearities
Focus on safetyIncrease safety in scaffolding – calculation rules
Couplers (non-lin. behaviour)
Base jacks (friction)
Excentricities (bracings)
� Large deflections
2nd order effects very important
Inclined scaffold (also base jacks)
Vertical loading → horizontal loading
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� New prescriptions (EC 12811)
• Non-linear coupler behaviour
• 2nd order is the preferred way ofanalysis
• Equilibrium of the displaced systemis taken into account directly
Focus on safetyIncrease safety in scaffolding – calculation rules
is taken into account directly
• Global effects (P-∆) = buckling
• Local effects (P-δ) = bow-imperfection
• Perform section check only
• Stability
• Generates buckling form
• Includes P-∆ and P-δ
• Input for 2nd order calculation
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Focus on safetyIncrease safety in scaffolding – calculation rules “how it works”
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Based on critical loadfactor αcr
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Input Process Output
Central opendatabase
Company development(e.g. Excel)
Interactivegraphical input
Focus on safetyHow to set up an accurate model
• Analysis- and CAD-model• Manufacturer librairies• Own user librairies• Couplers• Templates• Calculation methods• Prices• …
graphical input
Fixed orparametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactivegraphical input
Focus on safetyModelling with XLS interface
graphical input
Fixed orparametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactivegraphical input
Focus on safetyModelling with XLS interface
graphical input
Fixed orparametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactivegraphical input
Focus on safetyModelling with XLS interface
graphical input
Fixed orparametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactivegraphical input
Focus on safetyModelling with XLS interface
graphical input
Fixed orparametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactivegraphical input
Focus on safetyModelling with XLS interface
graphical input
Fixed orparametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactivegraphical input
Focus on safetyModelling with Scia Engineer
graphical input
Fixed orparametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactivegraphical input
Focus on safetyModelling with Scia Engineer
graphical input
Fixed orparametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactivegraphical input
Focus on safetyModelling with Scia Engineer
graphical input
Fixed orparametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactivegraphical input
Focus on safetyModelling with Scia Engineer
graphical input
Fixed orparametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactive graphical input
Focus on safetyModelling with DXF-DWG
graphical input
Fixed or parametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactive graphical input
Focus on safetyModelling with DXF-DWG
graphical input
Fixed or parametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactive graphical input
Focus on safetyModelling with DXF-DWG
graphical input
Fixed or parametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactive graphical input
Focus on safetyModelling with DXF-DWG
graphical input
Fixed or parametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactive graphical input
Focus on safetyModelling with DXF-DWG
graphical input
Fixed or parametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML …)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactive graphical input
Focus on safetyModelling with intelligent CAD-applications
graphical input
Fixed or parametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactive graphical input
Focus on safetyModelling with Model IT
graphical input
Fixed or parametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactive graphical input
Focus on safetyModelling with Model IT
graphical input
Fixed or parametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactive graphical input
Focus on safetyModelling with Model IT
graphical input
Fixed or parametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML)
Dedicatedmodeller Model-IT
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Input Process OutputCompany development(e.g. Excel)
Interactive graphical input
Focus on safetyModelling with Model IT
graphical input
Fixed or parametric blocs
DXF – DWG(not intelligent)
Intelligent CAD-applications(IFC2x3, CIS2, XML)
Dedicatedmodeller Model-IT
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� Couplers
• Open library in Scia Engineer
• Non-linear springs
• Data available at manufacturer
• E.g. Layher, Cuplok …
• Resistance values for checks
Focus on safetyIncrease safety in scaffolding – model data
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� Couplers
• Open library in Scia Engineer
• Non-linear springs
• Data available at manufacturer
• E.g. Layher, Cuplok …
• Resistance values for checks
Focus on safetyIncrease safety in scaffolding – model data
Tube and fitting System scaffolds Frames
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Tube and fitting System scaffolds Frames
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� Diagonals
• With excentricity
• Generates torsion in the standards
Focus on safetyIncrease safety in scaffolding – model data
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� Diagonals
• With excentricity
• Generates torsion in the standards
Focus on safetyIncrease safety in scaffolding – model data
� Gaps in diagonals
• Margin between pen and hole
• Influences overall buckling
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� Diagonals
• With excentricity
• Generates torsion in the standards
Focus on safetyIncrease safety in scaffolding – model data
� Gaps in diagonals
• Margin between pen and hole
• Influences overall buckling
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� Floorboards
• Wooden planks → additional loading
• Metal → include spring stiffness
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� Diagonals
• With excentricity
• Generates torsion in the standards
Focus on safetyIncrease safety in scaffolding – model data
� Gaps in diagonals
• Margin between pen and hole
• Influences overall buckling
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� Floorboards
• Wooden planks → additional loading
• Metal → include spring stiffness
� Base jacks
• Not fixed to the ground → uplift
• Hor. resist. = f (vert. load) → friction
� Anchorages, abutments
• Fixed, pressure only …
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� General
• Check in service → high working, minor wind loading
• Out of service → extreme wind, material on the scaffold
Focus on safetyIncrease safety in scaffolding – loading data
� Load cases and load combinations
• Prescribed in codes
• Include in template file in Scia Engineer
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� General
• Check in service → high working, minor wind loading
• Out of service → extreme wind, material on the scaffold
Focus on safetyIncrease safety in scaffolding – loading data
� Load cases and load combinations
• Prescribed in codes
• Include in template file in Scia Engineer
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� Floor loads
• Surface load → line load
� Wind loads
• Plane load generator
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Focus on safetyIncrease safety in scaffolding – loading data
� Load cases and load combinations
• Prescribed in codes
• Include in template file in Scia Engineer
� General
• Check in service → high working, minor wind loading
• Out of service → extreme wind, material on the scaffold
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� Floor loads
• Surface load → line load
� Wind loads
• Plane load generator
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� General
• Check in service → high working, minor wind loading
• Out of service → extreme wind, material on the scaffold
Focus on safetyIncrease safety in scaffolding – loading data
� Load cases and load combinations
• Prescribed in codes
• Include in template file in Scia Engineer
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� Floor loads
• Surface load → line load
� Wind loads
• Plane load generator
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� General
• Check in service → high working, minor wind loading
• Out of service → extreme wind, material on the scaffold
Focus on safetyIncrease safety in scaffolding – loading data
� Load cases and load combinations
• Prescribed in codes
• Include in template file in Scia Engineer
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� Floor loads
• Surface load → line load
� Wind loads
• Plane load generator
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� Calculation
• Linear calculation
• Non-linear effects : friction, gaps, couplers …
• Stability (global buckling) → αcr
• Non-linear stability
• 2nd order calculationwith global and local effects
Focus on safetyIncrease safety in scaffolding –results
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� Results
• Deformed structure (also animated view)
• Reactions
• Internal forces
• Stresses
• Graphical and numerical output
• Complete structure, selection on member
Focus on safetyIncrease safety in scaffolding – results
• Complete structure, selection on memberor member-family
• Configuration of colours for easy interpretation
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� Numerical checks in Scia Engineer
• EC3 checks steel: stresses, buckling, unity-check
• EC9 checks aluminium
• Automatic calculation of buckling lengths
• Buckling over several uprights
• EN 12810-12811 checks for tubes
• Coupler checks
Focus on safetyIncrease safety in scaffolding – checks
• Coupler checks
• Detailed output !
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� Visual checks in Model IT
• Basic checks on execution (TG 20)
• Visual control
Focus on safetyIncrease safety in scaffolding – checks
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� Collision checks in Scia Engineer
Focus on safetyIncrease safety in scaffolding – checks
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� Checks in Solibri
• Based on IFC
• Rules
Focus on safetyIncrease safety in scaffolding – checks
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Vision to better processes in scaffoldingRealization of this vision with the “Scia Scaffolding S uite”
Model IT
B.O.M.Pricing
DrawingsAnalysismodel
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Bui
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Commonlibrairies
StructuralEdition
model
Scia ScaffoldingBase / Expert
Calculationreports
ArticlesDetailed BOM
ViewsPaperspace
Plug-insDXF, DWGExcel, XML
IFC2x3Tekla, Revit,
Allplan …
Eng
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sim
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scaf
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Vision to better processes in scaffoldingSome screenshots of the applications
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Vision to better processes in scaffoldingSome screenshots of the applications
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Vision to better processes in scaffoldingSome screenshots of the applications
StructuralEdition
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Vision to better processes in scaffoldingSome screenshots of the applications
Scia ScaffoldingBase / Expert
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Vision to better processes in scaffoldingSome screenshots of the applications
Scia ScaffoldingBase / Expert
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Vision to better processes in scaffoldingSome screenshots of the applications
Scia ScaffoldingBase / Expert
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Vision to better processes in scaffoldingSome screenshots of the link between Model-IT and Scia
Scaffolding
Scia ScaffoldingBase / Expert
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Vision to better processes in scaffoldingYour advantages in a nutshell
• Exact, fast and complete solution• In every stage of the process
Completeness
• General or tailor-made solution• For every kind of user (commercial, builder, technician …)
Versatility
• For every kind of user (commercial, builder, technician …)• Create your own librairies and templates (company style)
• In full compliance with newest codes and prescriptions EN 12810-12811• Import and export with industry standards (DXF, DWG, PDF, XML, IFC …)
Safe and open interface
• Integration in one environment leads to proven time-saving• Simple and fast changes in one place lead to automatic update of all documents
Time-saving and profitability
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Vision to better processes in scaffoldingSome references
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