![Page 1: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/1.jpg)
SAY ‘HELLO ’ TO INDUSTRY 4 .0
![Page 2: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/2.jpg)
If you are not on the list, you want to be on it.
If you are on the list, you want to stay on it.
![Page 3: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/3.jpg)
AVERAGE T IME ON THE FORTUNE 500 L IST
1950 2015
Source: Richard Foster, The Creative Edge, Deloitte
60 YEARS
12 YEARS
S AY H E L LO TO I N D U S T R Y 4 . 0
![Page 4: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/4.jpg)
SO WHAT DOES THIS TELL US ABOUT INDUSTRY 4 .0?
“There is a clear correlation between innovation and revenue growth, with the most innovative companies growing 38% faster than
their stagnating counterparts over the last three years.” - P W C C O N S U LT I N G
![Page 5: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/5.jpg)
WHY?
WHAT IS IT?
HOW CAN IT HELP?
HOW DO I GET STARTED?
![Page 6: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/6.jpg)
WHY? DO WE NEED TO ENGAGE IN INDUSTRY 4.0 CAPABILITY…
![Page 7: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/7.jpg)
O V E R T H E N E X T D E C A D E
3 . 5 M I L L I O N U S M A N U FA C T U R I N G J O B S
W I L L B E N E E D E D W I T H A P P R O X I M AT E LY
2 M I L L I O N L I K E LY T O G O U N F I L L E D
- D E L O I T T E
LABOR SHORTAGE
![Page 8: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/8.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
T H E N U M B E R O F D E R I V AT I V E S O F A N E W C A R I N C R E A S E D 1 0 0 % F R O M 2 0 0 2 T O 2 0 1 1
INCREASINGLY COMPLEX SUPPLY CHAIN
![Page 9: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/9.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
T H E M A N U FA C T U R I N G S E C T O R I N T H E U . S . H A S N O T G R O W N A S FA S T A S T H E R E S T O F T H E E C O N O M Y A N D, A S A R E S U LT, I T S S H A R E O F T O TA L O U T P U T
H A S FA L L E N F R O M 2 4 % I N 1 9 7 0 T O 1 2 % C U R R E N T LY.
COST PRESSURES
![Page 10: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/10.jpg)
T O D AY ’ S W H Y
I S T O
I N O U R M A R K E T
S AY H E L LO TO I N D U S T R Y 4 . 0
O U T PA C E C H A N G E
![Page 11: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/11.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
W H Y N O W I S A N Y D I F F E R E N T ?
![Page 12: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/12.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
T H E 3 R D I N D U S T R I A L R E V O L U T I O N P R O V I D E D F I X E D A U T O M AT I O N T O C O M P L E T E S P E C I F I C TA S K S .
B U T O U R M A R K E T P L A C E I S C H A N G I N G Q U I C K LY A N D W E N E E D P R O D U C T S T H AT W I L L A D A P T W I T H O U R B U S I N E S S .
![Page 13: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/13.jpg)
A D A P T I N G
S AY H E L LO TO I N D U S T R Y 4 . 0
I N T E L L I G E N C ER E Q U I R E S
![Page 14: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/14.jpg)
I N T E L L I G E N C E
S AY H E L LO TO I N D U S T R Y 4 . 0
P R O C E S S I N G O F D ATAR E Q U I R E S
![Page 15: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/15.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
N O W I S T H E T I M E F O R I N D U S T R Y 4 . 0 B E C A U S E : • D ATA S T O R A G E I S I N E X P E N S I V E • C O M P U TAT I O N A L P O W E R H A S A D V A N C E D T O
A C C O M M O D AT E I N D U S T R I A L N E E D S • D ATA N E T W O R K I N G E N A B L E S F R E E F L O W O F D ATA
![Page 16: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/16.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
A D V A N C E M E N T S H A V E L E A D T O P O W E R F U L , I N T E L L I G E N T S E N S O R S AT A P R I C E P O I N T T H AT
O F F E R H I G H R O I I N T H E I N D U S T R I A L S PA C E .
![Page 17: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/17.jpg)
WHAT? IS THIS INDUSTRY 4.0 THING…
![Page 18: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/18.jpg)
I N D U S T R Y 4 . 0
I N T E R C O N N E C T E D I N D U S T R I A L E Q U I P M E N T
T H AT P R O V I D E S
S AY H E L LO TO I N D U S T R Y 4 . 0
C E N T R A L I Z E D O P E R AT I O N A L D ATA
![Page 19: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/19.jpg)
INDUSTRY 4 .0
SMART FACTORY
INTERNET OF THINGS ( IOT)
CYBER PHYSICAL SYSTEMS
INTEROPERABIL ITY
VERTICAL NETWORKS
BIG DATA
![Page 20: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/20.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
T H E P H Y S I C A L W O R L D I S B E C O M I N G A T Y P E O F I N F O R M AT I O N S Y S T E M — T H R O U G H S E N S O R S A N D
A C T U AT O R S E M B E D D E D I N P H Y S I C A L O B J E C T S A N D L I N K E D T H R O U G H W I R E D A N D W I R E L E S S N E T W O R K S
![Page 21: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/21.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
“ P R O C E S S A N D D E V I C E W I L L B E
I N S E P E R A B L E ” - M C K I N S E Y R E P O R T
![Page 22: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/22.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
ABOUT 25 BILLION OBJECTS WILL BE INTERCONNECTED BY 2020.
TODAY, THERE ARE 3.8 BILLION SUCH OBJECTS
G A R T N E R S T U DY
![Page 23: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/23.jpg)
HOW CAN IT HELP? THIS INDUSTRY 4.0 THING…
![Page 24: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/24.jpg)
T H E M A N U FA C T U R I N G S E C T O R IN THE U.S. HAS NOT GROWN AS FAST
AS THE REST OF THE ECONOMY … TOTAL OUTPUT H A S FA L L E N FROM
24% IN 1970 TO 12% CURRENTLY
S AY H E L LO TO I N D U S T R Y 4 . 0
![Page 25: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/25.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
INDUSTRY 4 .0 CAPABIL IT IES ENABLE INFORMATION TO BE
TRANSMITTED INSTANTLY.
I M A G I N E R O B O T I C W O R K C E L L S T H AT A R E S E R V E D B Y S E L F - D R I V I N G V E H I C L E S
![Page 26: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/26.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
T H E F A C T O R Y O F T H E F U T U R E W I L L :
I N C R E A S E E F F I C I E N C Y
R E D U C E C O S T S
A D A P T
![Page 27: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/27.jpg)
C E N T R A L I Z E D O P E R AT I O N A L D ATA I N M A N U FA C T U R I N G O F F E R S
1. Lean Process Optimization
2. Predictive Maintenance
3. Elimination of Quality Process
S AY H E L LO TO I N D U S T R Y 4 . 0
![Page 28: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/28.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
1. LEAN PROCESS OPTIMIZATION
Systems will become interconnected and know the exact location of every part at any given time and build in probabilities to have only the parts needed delivered to the line.
The system will be able to extend beyond limit of individual factories and interconnect multiple facilities to accomplish goal of lean.
![Page 29: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/29.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
• R E D U C E M A I N T E N A N C E C O S T S B Y 1 0 T O 4 0 %
• R E D U C E D O W N T I M E B Y 5 0 %
• L O W E R E Q U I P M E N T A N D C A P I TA L I N V E S T M E N T B Y 3 T O 5 % B Y E X T E N D I N G M A C H I N E L I F E
– M C K I N S E Y S T U DY
T H E P E R C E N TA G E S A N D C O S T, T H E P O T E N T I A L F O R S A V I N G O P E R AT I O N A L E F F I C I E N C Y A N D U S E O F R E S O U R C E I S S I G N I F I C A N T.
2. PREVENTATIVE MAINTENANCE
![Page 30: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/30.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
3. EL IMINATION OF QUALITY PROCESS
T R A D I T I O N A L T E C H N O L O G Y I S G O O D AT R E V I E W I N G A D E F I N E D S E T O F P R O B L E M S , B U T M A C H I N E L E A R N I N G
T E C H N I Q U E S C O U L D P O T E N T I A L LY E L I M I N AT E T H E P R O C E S S O F T E S T I N G A L L T O G E T H E R B Y P R E D I C T I N G
Q U A L I T Y E A R LY I N T H E M A N U F A C T U R I N G P R O C E S S A N D K N O W I N G W H E N T H E S Y S T E M I S G O I N G T O F A U LT.
![Page 31: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/31.jpg)
W H AT I F :
- Systems present and act on optimization opportunities
- Adapt to changes in real time - Facilities learn from each other
S AY H E L LO TO I N D U S T R Y 4 . 0
![Page 32: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/32.jpg)
C L E A R P A T H C O N F I D E N T I A L
Say Hello to Industry 4.0
SOUNDING FAR FETCHED? M O S T N E V E R T H O U G H T W AT S O N W O U L D B E AT T H E J E O PA R D Y
C H A M P I O N O F T H E W O R L D .
![Page 33: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/33.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
“Humans can typically create one or two good models a week; machine learning can create thousands of models a week.”
T H O M A S H . D A V E N P O R T, A N A LY T I C S T H O U G H T L E A D E R E X C E R P T F R O M T H E W A L L S T R E E T J O U R N A L
![Page 34: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/34.jpg)
HOW CAN I IMPLEMENT? THIS INDUSTRY 4.0 THING…
S AY H E L LO TO I N D U S T R Y 4 . 0
![Page 35: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/35.jpg)
S T E P 1 : R E C O G N I Z E T H E C H A N G E P O T E N T I A L , V A L U E
C R E AT I O N , A N D C O S T R E D U C T I O N S W E C A N A C H I E V E .
S T E P 2 : M A K E T H E S Y S T E M U S E R - F R I E N D LY S O T H AT E N D
U S E R S C A N I M M E D I AT E LY R E A C T W I T H O U T G E T T I N G B L O C K E D O N I N T E R D E P E N D E N C I E S .
S T E P 3 : W O R K W I T H PA R T N E R S W H O D R I V E T H I S V I S I O N
T H R O U G H T H E I R P R O D U C T O F F E R I N G
– M C K I N S E Y R E P O R T
S AY H E L LO TO I N D U S T R Y 4 . 0
![Page 36: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/36.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
MATERIAL HANDLING ACCOUNTS FOR:
PRODUCTION COST EMPLOYEE TIME FACTORY SPACE PRODUCTION TIME
75% 25% 55% 87%
– C O N C O R D I A U N I V E R S I T Y
![Page 37: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/37.jpg)
S M A R T M AT E R I A L T R A N S P O R T = S M A R T FA C T O R Y
S AY H E L LO TO I N D U S T R Y 4 . 0
![Page 38: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/38.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
B Y C O N T R O L L I N G M AT E R I A L T R A N S P O R T Y O U H A V E A C C E S S T O
C R I T I C A L O P E R AT I O N A L D ATA
![Page 39: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/39.jpg)
“ B L A C K B O X ” M A N U F A C T U R I N G P R O C E S S
O U T
B Y A U T O M AT I N G M AT E R I A L F L O W, W E K N O W :
Part location of all inventory
Cycle time of production cell
Uptime / Downtime
Units produced
Quality Rate
This data provides opportunity to advance change and improvement
I N
S AY H E L LO TO I N D U S T R Y 4 . 0
![Page 40: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/40.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
M AT E R I A L F L O W I S C O M P L E X A N D C H A N G E C A N N O T H A P P E N O V E R N I G H T…
B U T T E C H N O L O G Y I S A D V A N C I N G Q U I C K LY A N D B R I N G I N G U S S T E P S C L O S E R T O O U R V I S I O N O F T H E ‘ S M A R T F A C T O R Y.’
![Page 41: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/41.jpg)
Era 1: Early Industrial Robotics1955 – 1980
Era 2: Autonomous Guided Vehicles1980 – 2015
Era 3: Self-Driving Vehicles2015 – 2025
S AY H E L LO TO I N D U S T R Y 4 . 0
No Navigation Infrastructure
Safe and Collaborative
Parallel Operation
Adapts to Change
Fixed Infrastructure
Sequential
InflexibleLimited application
Short move transfers
![Page 42: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/42.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
S E L F D R I V I N G V E H I C L E S F O R I N D U S T R Y
![Page 43: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/43.jpg)
S AY H E L LO TO I N D U S T R Y 4 . 0
C O N F I G U R AT I O N S
![Page 44: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/44.jpg)
![Page 45: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/45.jpg)
"I believe that we are at the dawn of an innovation wave that will soon hit the material handling industry. The convergence of
big data, faster and cheaper computer power, and increasing demands of customers will likely accelerate the adoption of
innovative products and services."
S C O T T S O P H E R P R I N C I PA L , D E L O I T T E C O N S U LT I N G L L P
![Page 46: Say "Hello" to Industry 4.0: Flexible automation & the future of manufacturing](https://reader031.vdocuments.us/reader031/viewer/2022030304/587710931a28ab890e8b7261/html5/thumbnails/46.jpg)
I N D U S T R Y 4 . 0 I N N O R T H A M E R I C A N E E D S
C H A M P I O N S A N D T H O U G H T L E A D E R S
E N G A G E I N D U S T R Y 4 . 0 AT:
W W W. O T T O M O T O R S . C O M