Download - SABIC Final Presentation
ALEXANDRIA CARRChemical EngineeringUniversity of Louisville1st of 3 Terms
Site EnergySteve Moor
No. 2
• Site Utility Tracker Survey
• Lighting Stores Analysis
• MtV Energy Intensity Model
• Energy Conservation Insulation Program (ECIP)
• Optimization, Cost Accounting
• Sustainability, Standards
• Sustainability Metrics
• Sustainability, Personnel Protection
Projects
TERM SUMMARY
BPA 3 Lighting Retrofit Upgrade
Benefits
No. 3
BACKGROUND
Energy Independence and Security Act of 2007-Act of Congress mandates 200% increased bulb efficiency -T12, >60 W incandescent bulbs, fixtures discontinued
T5 Fixture:1 bulbT12 Fixture: 4 bulbs 277% Total Increase in Bulb Life
T12 T5Life ~12,000 hrs ~45,000 hrsBulbs/Fixture 4 1Watts/Fixture 150 54Lumens/Bulb ~2300 ~4100Diameter Size 12/8 in 5/8 in
No. 4
BENEFITS
Annual Savings:-Energy Savings: $11,991/yr (184,471 kW-h)-Replacement Cost Savings: $6,562/yr
Rebates: expire this year (2013)-$22,000-28% of total project cost
BPA 3 First Floor Increased Lighting
Intensity
Lumens/ft2
Before After
No. 5
PROGRESSION TIMELINE
Tracked Results
Detailed Engineering Phase
AlignmentCreated Sourcing Scope
Created Installation
Scope
Managed Installation
Cost Analysis
Identified Opportunity
Budgetary Scope
Conceptual Engineering Phase
Actual Project Cost:$78,000
Feb/March 2013
April 2013
April 2013
April 2013
April 2013
2012 2012 2012
Project Estimate: $99,000
Cost Reduction Savings: $21,000
No. 6
PROJECT APPROACH
Project Approach Run to FailureFixture Installation Time Low High
Total Installed Cost Medium High
Funding Capital Maintenance
Installation Rebates Yes No (2013 Only)
Electrical Savings Maximized(sensors)
Moderate
Standardization High Low
Alignment:-Discussed installation options with Maintenance Team, Unit, and Leadership
Strategy
Area Option 1 Option 2 Option 3Hallways/Offices/Labs SABIC I/Es SABIC I/Es ICS
Maintenance Shop SABIC I/Es ICS ICS
No. 7
INSTALLATION SCOPE
-Detailed engineering services performed in houseSavings: $9,400
-Cost Reduction Opportunities:No rewiring or conduit needed No high bay fixture rearrangement No sensors on emergency lighting
Green: SABIC Installation
Red: ICS Installation
Total Cost Reduction Savings: $21,000
No. 8
12 Offices, 1 Hallway Completed
hhh
RESULTS TO DATE
Before After
Watts (W) Bulbs Lumens
(lm)Watts (W) Bulbs Lumens
(lm)
88,275 136 2,030 61,950 35 5,100
60% Watt Reduction74% Bulb Reduction 40% Lumen Increase
No. 9
Completed:
Secured Funding
Sourcing Scope
Installation Scope
Tracked Energy Savings
Disposal Plans
MOC
PROJECT PROGRESS
Next Steps:
Complete Installation
Continue Tracking Results
Implement to Other Units
No. 10
• Project Management
• Energy Management Ideals
• Optimization
• Standardization
• Sourcing & Construction Scope
• Cost Analysis
• Specifications
• LEAN/Six Sigma
• MOC
KEY LEARNINGS
No. 11
ACKNOWLEDGEMENTS
Special thanks to: Steve MoorBrock Ryan
John BohleberDoug Drone
Phenol and BPA Teams.
Questions?