Download - Qsk95 genset overview
More Power. More Performance. More Reliability.
QSK95 Series Generator Sets
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Design Philosophy
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Utility Grade
Mission Critical
Traditional Backup
Overview Reliability Performance
Serviceability
Experience
Reliability Performance Serviceability
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QSK 95 Series Models – 50 Hz
Cont. Rating (kVA)
Prime Rating (kVA)
DCC Rating (kVA)
Stby Rating (kVA)
Model Name
Emissions
Frequency 50 Hz
Tier 2
C3750 D5e
3750
3350
3350
3000
C3500 D5e
3500
3125
3125
2750
TA Luft 2g
C3500 D5e
3500
3125
3125
2600
Unreg.
C3750 D5
3750
3350
3350
3000
C3500 D5
3500
3125
3125
2750
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Published standby, prime and continuous ratings
Guaranteed power ratings including cooling system parasitic losses
Overview Reliability Performance
Serviceability
Experience
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QSK 95 Series Models – 60 Hz
Cont. Rating (kW)
Prime Rating (kW)
DCC Rating (kW)
Stby Rating (kW)
Model Name
Emissions
Frequency 60 Hz
Tier 2
C3000 D6e
3000
2750
2750
2500
C3250 D6e
3250
3000
3000
2500
C3500 D6e
3500
3350
3000
2750
Unreg.
C3000 D6
3000
2750
2750
2500
C3250 D6
3250
3000
3000
2500
C3500 D6
3500
3350
3000
2750
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Published standby, prime and continuous ratings
Guaranteed power ratings including cooling system parasitic losses
Overview Reliability Performance
Serviceability
Experience
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QSK95 Diesel Genset
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Normal and Heavy Duty Air Cleaners
COP Ratings optimized for best fuel consumption
PowerCommand 3.3 Control
DC Distribution Panel
2 Stage Fuel Filter w/ Duplex Option
40C & 50CCooling Packages
60 & 50 Hz Genset ConfigurationsLV, MV & HV Alternators
Overview Reliability Performance
Serviceability
Experience
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Entrance box to meet local requirements
AC Auxiliary Power Panel
2 Bearing alternators
Durability up to 25000 hours
QSK95 Diesel Genset
Importance Placed Upon Maintainability, Durability & Reliability
Overview Reliability Performance
Serviceability
Experience
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Controls
Standard equipment:– Power Command 3.3 Control– Bargraph– Audible alarm– Alternator mounted control box
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Standard equipment:– Customer configurable I/O Board
• 16 Customer Inputs• 36 Customer Outputs
– Non-customer configurable J1939 Aux 101 boards (for OEM genset)• Alternator winding temperature
sensors• Alternator bearing sensors• Discrete air cleaner restriction
indicators
Overview Reliability Performance
Serviceability
Experience
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Product Compliance
EPA Tier 2 Emissions UL2200 CE CSA 22.2 NFPA 110 ISO 8528 Seismic (IBC, OSHPD, IEEE)
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Overview Reliability Performance
Serviceability
Experience
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CSE 2015 Product of the Year
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Gold award in the Emergency, On-Site, Standby Power category. Gold is top ranking with Silver and Bronze as runner ups
http://www.csemag.com/events-and-awards/product-of-the-year/2015/2015-product-of-the-year-winners.html
Overview Reliability Performance
Serviceability
Experience
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Redundant Options
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Starter 3 & 4
Starter 1 & 2
Left Side of Engine
Right Side of Engine
Redundant Starters Redundant Fuel Filters
Redundant Fuel Filters w/Selector Valve on Primary Stage of Fuel Filtration
Allows for fuel filter change without interruption to generator set operation
Overview Reliability Performance
Serviceability
Experience
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Slip Joint Engine Mounting
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Patented mounting system utilizes a slip joint between the engine and skid– Relieves stress on the skid caused by thermal expansion– Greatly reduces the chances of skid failure– Minimizes the potential for downtime
Overview Reliability Performance
Serviceability
Experience
Air Filters(condition-based maintenance)
Electronic condition-based air restriction sensorsreduce downtime– Provide advanced warning when
excessive air restriction is detectedin air filters
– Accurately determine when filtersneed to be changed
– Prevent unnecessary filter changesbased on hours alone
– Eliminate unplanned maintenanceand unnecessary downtime
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Overview Reliability Performance
Serviceability
Experience
Exhaust Port Temperature Sensors
Electronic exhaust port temperature sensors are fully integrated into the generator set control– Accurately record exhaust gas temperature at each of the
16 exhaust ports– Provide real-time indication of excessive exhaust gas
temperatures– Indicate that engine maintenance is required– Can be integrated into remote monitoring for trending
and alarm capabilities
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Overview Reliability Performance
Serviceability
Experience
Alternator Bearing and Winding RTDs Resistance temperature detectors (RDTs) in alternator bearing and
windings provide advance warning– Integrated into generator set control and displayed on HMI– Enable remote diagnostics– Allow operator to detect the potential onset of bearing failure– Provide the flexibility to schedule service when it is least disruptive
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Overview Reliability Performance
Serviceability
Experience
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Coolant Heating
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Coolant Heater Installation Heater Element Circulation Pump
Coolant Circulation Benefits Consistent Heat Throughout Block
Overview Reliability Performance
Serviceability
Experience
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Proven Reliability
60 Hz Site – Turabah, Saudi Arabia – Isolated Power Plant, Prime/COP Application
– Installation & Commissioning in May 2014
50 Hz Site– Cloud Break, Pilbara, Australia – Iron ore Mine, COP Application
– Installed & in Operation
15,000+ Combined Hours Logged Between Two Sites
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Overview Reliability Performance
Serviceability
Experience
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Fast Readiness to Load
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3.5MWe LoadVolt. dip: 35.8%Freq dip: 12.4%
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Serviceability
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Engineered to accept 100 percent of the nameplate rated load in a single step
Genset Transients per ISO8528 G3 Performance
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Noise Testing(Largest Set Tested at ATC)
Power of One– Power Gen Team (Genset Noise)– Engine Team (Engine Noise; Fuel Pump, Gear Train)– Components Team (Exhaust Sensor Development)
Data Found on PowerSuite
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Industry Leading FacilityData you can depend on!
Overview Reliability Performance
Serviceability
Experience
Cooling System
Factory designed, validated and supplied cooling systems capable of 40C and 50C ambient temperatures
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Overview Reliability Performance
Serviceability
Experience
Robust DesignSeismically Tested
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Overview Reliability Performance
Serviceability
Experience
Seismic Test Video
VIDEO
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Cost of Ownership
Best in Class– Best Fuel Efficiency– 500-1000 hour service intervals or 3 years– 25,000 hours Life to Major Overhaul– Mid Life Overhaul is very minor compared to competitors
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Overview Reliability Performance
Serviceability
Experience
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Chassis/Skid
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Alternator can be slid back without crane to service coupling alternator bearing and engine bearing
Alternator mounted to chassis via adjustable multi-axial connection
Maximize uptime and minimize service costs
Overview Reliability Performance
Serviceability
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Accessibility
Externally mounted lube oil cooler Externally mounted lube oil pump Large hand holes to facilitate cylinder block access
without dropping the oil pan
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Lube Oil Cooler- externally mounted for ease of serviceability
Lube Oil Pump- externally mounted for ease of serviceability
Overview Reliability Performance
Serviceability
Experience
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DC Load Management
Pre-Wired, factory-tested and validated common DC distribution box streamlines service and installation
– Single point of DC distribution– Allows for isolation of batteries of individual starters– Improves ability to safely service and trouble shoot– Enables breaker to be reset, rather than removing battery
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Overview Reliability Performance
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Experience
Minimized AC Connections
Set-mounted AC distribution box accounts for all of the generator set’s single-phase AC accessories– Single point of connection to the
generator set’s powered accessories– Simplifies design and facilitates
installation– Improves ability to safely service
and troubleshoot– Contributes to clean/neat design
of generator set
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Overview Reliability Performance
Serviceability
Experience
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Cloud Break Mine Installation(2014 – Australia)
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Overview Reliability Performance
Serviceability
Experience
Turbah Installation(2014 – Saudi Arabia)
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Overview Reliability Performance
Serviceability
Experience
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Hospital Customer Installation(2014 - Australia)
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3125 kVA, 11KV, 50hz
Overview Reliability Performance
Serviceability
Experience
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Data Center Installation(2014 - USA)
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3.25MWe Standby, 480V, 60hz 50C Radiator
Overview Reliability Performance
Serviceability
Experience
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Data Center Installation(2015 - Canada)
Overview Reliability Performance
Serviceability
Experience
Wrigley Field Stadium(2016 - USA)
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Overview Reliability Performance
Serviceability
Experience
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Questions?
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