Download - Push ,Pull& Kanban Production Systems
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Push ,Pull& Kanban Production Systems
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Klasifikasi pengendalian sistem produksi
MRP 1
Push system MRP II
ERP
Pull system
Conwip model
Kanban system
JIT SYSTEM
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Diagram konsep push system
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Karakteristik push systemDue date
driven
Release order
wip
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Sistem order produksi jenis dorong(push)
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Filosofi push system
Start date
Production system
Due date
Lead time
Start Date = Due Date – Lead Time
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Urutan operasi
Aliran fisik aliran informasi
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Teknologi push vs market pull
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Push sytem- MRP
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Push system – MRP IIDemand forecast
MRP
Demand forecast
MPS
Agregate planing
CRPJob pool
Job release
Job dispatcingRouting data
Inventory status
BOM
RCP
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Diagram konsep pull system
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Karakteristik Pull SystemRate
driven LEVEL WIP
throughput
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Urutan operasi
Upstream downstream
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Pull system – JIT (Just In Time)
filosofi
produk
elemen
Building bock
operasiproses
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Just in time scheduled
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Finished good inventory
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Proporsi waste and value added
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JIT-Layoutjust in time in job shop
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Pull system - CONWIP
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CONWIP Controller
PC
PN Quant–— ––––––— ––––––— ––––––— ––––––— ––––––— ––––––— ––––––— ––––––— ––––––— ––––––— ––––––— ––––––— –––––
Work Backlog
. . .
Workstations
PC
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Push and Pull Schematics
StockPoint . . .
Pure Push (MRP)
. . .
. . .
Pure Pull (Kanban)
CONWIP
…
Full ContainersAuthorization Signals
StockPoint
StockPoint
StockPoint
StockPoint
StockPoint
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Using MVA to Evaluate Line Performance
0
0.1
0.2
0.3
0.4
0.5
0.6
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
WIP
Thro
ughp
ut
Best case
Worst case
Practical worst case (ce(j) = 1)
Reduced variability (ce(j) = 0.5)
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CONWIP vs. Pure Push Comparisons
-20
-10
0
10
20
30
40
50
60
70
0% 20% 40% 60% 80% 100% 120% 140%
Control as percent of optimal
Prof
it
Push
CONWIPOptimum
Efficiency
Robustness
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Pull system-Kanban
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Skematik Kanban
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Diagram Alir Kanban
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Kanban Board For Service Team
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Kanban + Scrum Board For Services Team
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Jenis kanban• Kanban pengambilan
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• Kanban perintah produksi
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• Kanban Penanda
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Urutan Berbagai Jenis Kanban
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Langkah-Langkah Menggunakan Kanban
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Sistem Kanban Pada Supermarket
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Interface push pull
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Perbandingan sistem dorong dan tarik
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Referensi• http://en.wikipedia.org/wiki/Kanban• http://blog.brodzinski.com/2011/09/pull-push-kanban.html• http://en.wikipedia.org/wiki/Push%E2%80%93pull• http://
www.automationmag.com/images/stories/LWTech-files/73%20Pull%20Kanban.pdf
• http://pushpull.bg/