PT VALE INDONESIA TBK
Strategi Pencegahan Kecelakaan Tambang
Berakibat Cidera Berat dan Mati
Agus SuperiadiKTT PT Vale Indonesia Tbk Unit Sorowako
1
Wilayah Kontrak Karya PT Vale Indonesia Tbk
New CoW Amendment
118,435 Ha
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Main Activities
• Exploration
• Mining
• Ore Screening
• Stockpiling
• Ore Drying
• Ore Smelting
• Slag dumping
• Product transportation to Port
• Bulk material (Coal, Sulfur, and Silica) transportation
from Port to Plant
• Utilities Operation
• Mobile Equipment Maintenance
• Plant Maintenance
• Utilities Maintenance (Hydro power, Thermal Plant, and Steam)
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Main Equipment
Equipment Type Number of Unit
Mobile Equipment
Heavy Equipment 220 units
Light Truck 21 units
Light Vehicle 499 units
Drill Rig 36 units
Fixed Equipment
Screening Station 5 units
Dryer 3 units
Reduction Kiln 5 units
Electrical Furnace 4 units
Converter/Refinery 3 units
Hydro Generator 8 units ~365MW
Diesel Generator 28 units ~55 MW
Steam Turbine Generator 2 units ~24MW
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Workforce
Mining Process
Nickel Processing Plant
Slag dumpingMatte Tapping
7
Main Infrastructures
8
Nickel Production Rate
Main Programs
On Going
Felt Leadership
HSEMS Implementation
Major Hazard Standard (MHS)
Review Critical Procedures
Golden Rule Enforcement
Process Safety Management
Since 2013
Starting 2015
Contractor Safety Management System (CSMS)
Restructure HSE Committee
HSEMS
HSEMS Protocol
Version 1.0 12 elements
NOR-0052
13 Requirements
Health &Safety
Indonesia Legal Regulations
NOR-0008
18 Requirements
Environment
MHS
MHS
10 Golden Rules
1 No one should enter confined space, blasting area, blast area furnace 3rd
floor, switch yard & tree
cutting area, without a permit from authorized area personnel.
2 No one shall work under influence of illegal drugs with blood alcohol level in excess of 0.05 %
weight/vol. including the use of company vehicle
3 No one shall operate a vehicle or mobile equipment without a valid PT Vale Indonesia license for that
equipment, except under training program by formal instructor
4 No one shall drive vehicle more than 30 kph over the posted speed limit
5 No one shall work at height of more than 1.8 meters above the ground or fixed walkways of
scaffolding without any fall protection/ prevention (standard hand rail or harness and lanyard)
6 No one shall remove another person’s lock and tag unless approval is received in writing from Kepala
Teknik Tambang or authorized person, and all workers doing maintenance work on equipment that
requires isolation must:
a. Have a personal lock and tag in place on an isolation point at all times; or
b. Be authorized to work under a permit.
7 No one shall be under load being lifted by lifting equipment
8 No one shall get out of his or her equipment while being loaded
9 No one shall work above or near (less than 2 meter horizontally) water or mud pond deeper than 1
meter without either a safe work platform or a correctly fitted buoyancy vest
Note: if risk of swept by strong current exists, falling protection should be used
10 No one shall smoke near fuel storage, fuel dispenser, blasting magazine, pulverized coal, melting
sulphur, and during refueling.
CSMS
CSMS
Safety Management Principles - Leadership
Felt Leadership
• Safety is line management responsibility
• Leaders need to demonstrate their safety commitment and
“Life matters most”
• Leaders need to lead by example
• Leaders need to be visible at workplace conducting regular
safety observation and personal safety discussion to ensure
safe conditions and workers doing the activities safely.
• Leaders present means thousands words
• Safety is not only PPE but motivation
• Recognition and emphaty is postive energy
• Reinforcing safe behavior is more effective than punishing
unsafe actions
• Good safety is good production
Felt Leadership
The Cultural Transformation
PTVI in Safety Culture Curve
Approach
KPI – Leading and Lagging Indicators
KPI
Safety Statistics (include Contractors)
Total Injury
Safety Statistics
The Challenges
Closing Statement