Download - Progress with DDIA-30
Progress with DDIA-30
Mark Rivers
Yanbin Wang
Clayton Pullins
Overview• 2005:
– Jun - proposal presented at COMPRES annual meeting– Oct – proposal submitted, eight PIs: Wang, Lesher, Green, Fei,
Shen, Agee, Durham, Manghnani• 2006:
– Feb – proposal granted– Oct - fund arrived to Univ. Chicago
• 2007: – Design and drafting– Jun – design presented at annual meeting with PI’s feedback– Design work continued
• 2008:– Apr – bids obtained– May – vendor selection completed – Oct/Nov – expected delivery
Bidding summary
Company Location Delivery Price (USD)Rockland Research West Nyack, NY 22-22 weeks $97,247
AIM Joraco Smithfield, RI 12-16 weeks $101,700
AMT Machining & Tooling
Poway, CA 16 weeks $123,468
Max Voggenreiter Mainleus, Germany 24 weeks $145,700
Ryosen/Techno Hiroshima, Japan n/a $147,000
Phiney Tool Medina, NY No bid
Thermal Technology Santa Rosa, CA No bid
J.W. Machine Corp Orlando, FL No bid
Rockland Research: Module
• PO placed end of April, 2008• 40% deposit at PO, May, 2008
– $38,898.80
• 60% balance 10 days after user acceptance ~Oct, 2008– $58348.20
• Initial meeting on site, May 12, 2008• Week 1-13: machining parts• Week 14: 2nd visit, inspect guide blocks, assembled parts• Week 15-21: resolve any assembly conflicts• Week 21: 3rd visit, test assembly prior to shipping• Week 23: Uncrate assembly at APS
Budget
• Funds:– COMPRES: $68,000– GSECARS: $68,000
• DDIA-30 module cost: ~$97,500
• Balance of $38,500:– Design and build differential ram controllers
and DDIA-30 transport table– Modify 1000 ton press module transport table
Additional design and modification
• Design and build:– Two differential ram pressure controllers– Each with 200 cc capacity, 30,000 psi– Transport table for DDIA-30 module (500 kg)– Electronics and software
• Modify:– 1000 ton transport table
• Replace ball-bearing table top with rails/turn table
Estimated schedule:
• DDIA-30 Transport table:– Design done in July– Construction complete in Oct
• 1000 ton press table:– Design done in July/Aug– Construction complete in Nov
• DDIA-30 module:– Delivered Oct/Nov– Test end of Nov or beginning of Dec, through Jan, ‘09
• System ready for community Feb/Mar 2009