Product Overview• Features and Benefits• How it works• Availability
Success Stories• Villeroy and Boch• Feed Energy• Saint Gobain
Energy Saving Process• Site Assessment• Trial and Verification
Patented air metering technology reduces pump air consumption
Go Green, Save Green Features Benefits
Self-adjusting air metering system for AODD pumps
Saves energy without sacrificing flow and without manual settings
Lowers maintenance on compressed air systems
Power generation system runs completely off air – no electrical wiring and no battery backup
Enhances productivity. Less compressed air needed to run pump means that more pumps can operate within existing capacity
Drop-in center sections fit competitive models
Enhanced pump performance without complete pump purchase
Explosion-proof ATEX certification Safety options for hazardous duty applications
Compatible with the following models:
Brand Clamp Band Bolted
Versa-Matic E2 ClampedE3 Clamped
E2 Bolted E3 Bolted
Wilden T SeriesM Series P-Series Clamped
Advanced learning program
• Modulates air flow to optimize energy usage
• Adapts to changing process conditions
• Runs without electrical wiring or batteries
AirVantage uses velocity feedback from an embedded sensor to optimize energy usage by restricting air flow during a portion of each pump stroke
AirVantage Operation
WithAirVantage
Without AirVantage
Reduces air consumption by as much as 50%
1. Air enters main inlet to pump
2. PowerGen module powers system without the need of an electrical connection
3. Feedback Sensor monitors stroke velocity
4. Microchip calculates ideal maximization point and controls air regulator valve
Product AvailabilityPump Size
Pump Models
Center Section Model
Material Special Application
2 RE2 YesAL, SS, CI, Hastell C
3 RE3 YesAL, SS, CI, Hastell C
Selling Process
Current EST
Pump Brand Wilden Versa-Matic
Pump Model P15 RE3
Flow (GPM) 110 110
Head (PSI) 30 30
Inlet Air Pressure (PSI)
40 40
# Hrs / wk 120 120
$Kwhr 0.10 € 0.10 € Δ
SCFM 50 30 20
Energy Reduction 40.0%
HP Reduction 4.44
Weekly Savings 46 €
Annual Savings 2,401 €
Energy Savings Calculator (Single Pump)
Electrical Power ConsumptionOverall Electrical Power Consumption(Input kW)
Hrs of Operation(hrs / yr)
Utility Rate$/kWh
Cost per Year($/yr)
X =X
63%
• Proper system layout• Fixing air leaks• Proper airline sizing• Proper air treatment• Proper piping Materials
And ….
• Correct Equipment Specification
Measures to take in controlling the cost of a compressed air system
Air Compressor100 HP
Options
10
10 10
10
10
10
10
10
10
10
10
10
2-IN AODDFLOW: 50 GPMSCFM: 45HP Required: 10 HP
AODD Annual Energy Consumption:
• $2,000 / pump x 10 = $20,000
HP needed: 120
Typical System Layout
Holding Tank
Holding Tank
12 Pumps x 10HP = 120 HP Demand
Going Beyond Energy Savings
Air Compressor100 HP
Holding Tank
Holding Tank
8
8 8
8
8
8
8 8 8
8 8 8
20% ReductionHP needed: 120
Primary Need Benefit
Energy savings 20% savings = $400 per pump$400 X 10 pumps = $4,000
More Throughput / Greater Product
Two more pumps on-line 12 pumps using $1,600 per pump = $19,200 annual energy cost
Avoid Capital Spend New Compressor= $60,000
2-INFLOW: 50 GPMSCFM: 36HP Required: 8 HP
With AirVantage 12 Pumps x 8HP = 96 HP Demand
Air20%
AirVantage Results
IDEX Product's Features
Formula to Monetize Benefit
Monetized Benefit
(Total)
Energy Savings (SCFM reduction) X (# hrs of operation per year) 2,402 €
Lower Air Compressor Demand
More Compressed Air = Greater Productivity
• Run more pumps• Make more batch• Improve throughput
6,240 €
Lower Maintenance Costs
Maintenance Savings
Compressor Parts: 500 €Pump Parts: 1,000 €
1,500 €
Total Monetized Benefit - single pump 10,142 €
Total Monetized Benefit per facility –(50 pumps) 507,100 €
Productivity Improvements (2 tiles/hr x 6,240 x €.5)
48% Air Reduction over P1500
Villeroy and Boch
IDEX Product's Features
Formula to Monetize Benefit
Monetized Benefit
(Total)
Energy Savings
Lower Air Consumption = Energy Savings
35% X 2,080 hrs(SCFM reduction) X (# hrs of operation per year)
$848
Productivity Enhancement
More Compressed Air = Greater Productivity
• Run more pumps• Make more batch• Improve throughput
$52,000
Lower Maintenance Costs Maintenance Savings
Pump Parts: $500$500
Total Monetized Benefit - single pump $53,312
Productivity Improvements
(1 more batch / week = 52 add’l batches per year). Let’s say each batch of Feed Energy is worth $1,000 X 52 batches = $52,000
Current EST
Pump Brand Sandpiper Sandpiper
Pump Model S30 RS30
Flow (GPM) 97 97
Head (PSI) 57 57
Inlet Air Pressure (PSI)
79 79
# Hrs / wk 40 40
$Kwhr $0.10 $0.10
SCFM 94.1 61.2
Energy Reduction 35.0%
HP Reduction 5.19
Weekly Savings $16
Annual Savings $848
Energy Savings Calculator (Single Pump)
SCFM Savings1-yr $8483-yr $2,5445-yr $4,240
Productivity Enhancement1-yr $52,0003-yr $156,0005-yr $260,000
Maintenance Savings1-yr $5003-yr $1,5005-yr $2,500
Total Savings1-yr $53,3483-yr $160,0445-yr $266,740
35% Air Reduction!
Current EST
Pump Brand Wilden Versa-Matic
Pump Model P15 RE3
Flow (GPM) 110 110
Head (PSI) 30 30
Inlet Air Pressure (PSI)
40 40
# Hrs / wk 120 120
$Kwhr 0.10 € 0.10 € Δ
SCFM 50 30 20
Energy Reduction 40.0%
HP Reduction 4.44
Weekly Savings 46 €
Annual Savings 2,401 €
Energy Savings Calculator (Single Pump)
1. Comparison 2. Commitment
3. Validation
Step 1Needs Analysis
Step 2Site Assessment
Step 3Value Proposition
Step 4Product Trial / Close
Wilden T15
Thank you for your time
For additional information, please contact:
Application Engineering(419) 526-7296