Download - Pltu Suralaya Ke i
DIAGRAM PROSES PLTU SURALAYA
180 k, 142 C
169 k, 538 C
40 k, 336 C
39 k, 538 C
10 k, 330 C
174 k251 C
28 k. 40 C
12 k, 109 C
G
SUBFP
DEAERATOR
LP HEATER
LP HEATER
LP HEATER 4
LP HEATER 3
LP HEATER 2
HP HEATER 6
HP HEATER 8
HP HEATER 7
BFP
HP IPLP 1 LP 2
HP BY PASS
LP BY PASS
MAIN DRUM
BOILER
SUPERHEATERREHEATER
ECONOMIZER
DESAL PLANT
FWT
DEMINPLANT
COND.PUMP
CONDPOLISH
T U R B I N E S
SEA
GLAND STCOND
FUEL
ASH
condenser
West Java
Sunda Strait
Suralaya PP
Jakarta
M. Enim
Prabumulih
B. RajaK. Bumi
Tarahan
Palembang
COAL TRANSPORTATION ROUTE
South Sumatra
Banten
OVERVIEW
500 kVSY
Coal open storage
1 1
2
3
4
5 5 5 5 5 5 566
7 78
910
12
14
15
16 17
18
19
20
21
22
2324
25
26
27
28
1. Main fuel oil tank2. CW pump # 1-73. Administration building4. Stacks5. Boiler house # 1-76. Turbine gen. House #1-77. Control room #1-78. CW discharge cannal9. 150 kV switch yard10 Simulator building11 Security building12 PLN Prject office13 EHV subst. Building14 New storage15 Old ST. recalimer16 New ST. reclaimer
17 Setlement basin18 Semi perm. JETTY19 Oil JETTY20 DERMAGA I21 CW intake culverts22 DERMAGA II23 Ash conveyor24 Ash disposal area25 Water treatment area26 Chlorination plant27 H2 plant28 Old storage29 Coal conveyor30 Ro-Ro Jetty
29
11
PLTU Suralaya
PLTA Saguling
Cibinong
BekasiGandul
Cilegon
B.Selatan
M.Rancan
Ungaran
Krian
Gresik
PLTU Paiton
Bali
Madura
Laut Jawa
Lautan Indonesia
PLTP Kamojang
PLTU M. Karang
PLTU Priok
PLTG SunyaragiPLTU Semarang
PLTGU Gresik
PLTGU M.Tawar
PLTA Mrica
SISTEM 500 KV JAWA BALI
PLTA Cirata
SINGLE LINE DIAGRAM
G G G G G GG
CILEGON 1 CILEGON 2
SALIRA 1 SALIRA 2CILEGON 1 CILEGON 2
GANDUL 1 GANDUL 2
SST 3 SST 2 SST 1
TOWN SST 4
IBT 1 IBT 2
7 6 5 4 3 2 1
500 kV
150 kV
CAROLINA TYPE, RADIANT BOILER
FROM HTX 8
FROM HP TURBINE
TO HP TURBINE
TO LP TURBINE
SDCC
TO EP
TUBE AND SHELL HEAT EXCHANGER( CONDENSATE HEATER )
CONDENSATEOUTLET
CONDENSATEINLET
DRAINOUTLET
DRAININLET
STEAMINLET
TUBE AND SHELL HEAT EXCHANGER( CONDENSER )
LP TURBINE EXHAUST
HOTWELL
CONDENSATE
OUTLET
SEA WATERINLET
SEA WATEROUTLET
PABRIK PEMBUAT : MITSUBISHI ELECTRIC CORPORATION, LTDCOOLING SURFACE : 32.000 m2CONDENSER VACUUM : 697 mmHgDESIGN PRESSURE : 4 kg/cm2 (tube) , 1,1 kg/cm2 (shell)DESIGN TEMPERATURE : 50 oC (tube) , 100 oC (shell)WEIGHT : 300 ton
TUBE AND SHELL HEAT EXCHANGER( CLOSED COOLING WATER )
SEA WATERINLET
SEA WATEROUTLET
COOLING WATERINLET
COOLING WATEROUTLET
ELECTROSTATIC PRECIPITATOR
GASFLOW
CLEAN GASEXIT
DISCHARGEELECTRODE
COLLECTING PLATE
+ +
+ +
- - - - -
REGENERATIVE AIR HEATER
COLD AIR
ROTATINGDRUM
HOT AIR FLUE GAS
FLUE GAS
REGENERATIVE AIR HEATER
AIRFLUE GAS
S I S T E M P E M B U A N G A N A B U
CHUTE# 3/ 4
CHUTE# 3/ 4
RMVLDDCC
SDCC
MARINETOWER# 3/ 4
MARINETOWER# 3/ 4
RMVLDDCC
RMVLDDCC
Mill RejectMill Reject
SDCCSDCC
SILO ATRANS. BIN TRANS. BIN TRANS. BIN
TRANSPORTERSTRANSPORTERS TRANSPORTERS
JUMBOTRANPORTERS
JUMBOTRANPORTERS
CONV. 12
CONV. 11
CO
NV
. 1
4
CO
NV
. 1
3
CO
NV
. 9
A
VIB.GRID &ASH CRUSHER
VIB.GRID &ASH CRUSHER
VIB.GRID &ASH CRUSHER
VIB.GRID &ASH CRUSHER
CO
NV
. 4
CO
NV
. 3
CO
NV
. 2
A
CO
NV
. 1
A
CONV. 6
CONV. 5
CO
NV
. 1
0B
CO
NV
. 9
B
CONV. 8A
CONV. 7A
SILO B
DISTRIBUTION BOXDISTRIBUTION BOX
CHUTECONV.CHUTECONV.
DISTRIBUTION BOXDISTRIBUTION BOX
MARINETOWER# 1/ 2
MARINETOWER# 1/ 2
CHUTE# 1/ 2
CHUTE# 1/ 2
CONV. 8B
CONV. 7B
CONV. 20
CONV. 19 CONV. 17
CONV. 18
CONV. 15
CONV. 16
SSCSSCSSCSSC
VIB.SCN &CRUSHER
VIB.SCN &CRUSHER
VIB.SCN &CRUSHER
Collect.DDCC
Collect.DDCC
Collect.DDCC
1ST & 2NDTRANSF DDCC
1ST & 2NDTR. DDCC
1ST & 2NDTR. DDCC
CHAIN CONV. A
CHAIN CONV. B
COND. U/L 1A
CONV U/L. 2A
CONV U/L. 1B
COND. U/L. 2B
FLY ASH CONV. A
FLY ASH CONV. B
Dust HopperDust Hopper
CO
NV
. 2
B
CO
NV
. 1
B
EMERG. MOBILE CONV.
MOBILE CONV.
ASH ASH HANDLING HANDLING
SYSTEM SYSTEM SURALAYA SURALAYA
POWER POWER PLANTPLANT
UNITS 1 ~ UNITS 1 ~ 77
CO
NV
.
8 CO
NV
. 7
Mill RejectMill Reject Mill Reject
Mill Reject
Mill RejectMill Reject
Mill Reject Mill Reject Mill Reject
Dust HopperDust Hopper
CO
NV
. 1
0A
Dust Collector Dust Collector Dust Collector Dust Collector
ELECTROSTATICPRECIPITATOR #4
ELECTROSTATICPRECIPITATOR #3
ELECTROSTATICPRECIPITATOR #1
ELECTROSTATICPRECIPITATOR #2
JUMBOTRANPORTERS
ASH VALLEY
CONCRETESILO
CONCRETESILO
BACK
Hopper “K” & BF.20/21,
BF 26/27,MS.13/14Hopper “L”Hopper “M”
RH. “D” &
BF.09/10
Plant Distribute Hopper &BF 501A/B, BF 601A/B, BF 701A/B
COAL BUNKER COAL BUNKERUnit 7 Unit 5Unit 6 Unit 4 Unit 2Unit 3 Unit 1
Coal stock area
SC. 22
SC. 25
SC. 24
SC. 23
BC. 26
BC. 27 BC. 21
BC. 20
SC.30
SC. 31 SC. 29
SC. 28
ST / RE 2
TelescopicChute
ST /
RE 1
Belt Weigher
BC. 502B
BC. 502A
BC. 702B
BC. 702A
BC. 602B
BC. 602A
BC 32
BC 33
Belt Weigher
BC. 03
BC. 04
BC. 05
BC. 06
BC. 35
BC. 34 BC. 02
BC. 07
BC. 08
BC. 15ABC. 16A
BC. 17A
BC. 17
BC. 16
BC. 15 BC. 11
BC. 12
BC. 01
BC
. 14
BC
. 13
BC
. 10
BC
. 09
BC. 40
BC. 703A
BC. 703B
BC.18/19
BS.18/19
BC. 36/37
Coal Ship
Coal Ship
COAL HANDLING SYSTEM COAL HANDLING SYSTEM SURALAYA POWER PLANTSURALAYA POWER PLANT
UNITS 1 ~ 7UNITS 1 ~ 7JH. “H”
JH. “G” &
HG36/37,HG40/02
JH.”B” &
C S. &MS.03/04
JH. “J” &
HG. A/B
JH.”F”
JH. ”C” &
MCC,BF.11/12,MS.09/10
JH. “E” &
CoalSampling
CHCR
TelescopicChute
M/H. &BF.32/33
RH.”A” &BF.03/04
BS.34/35
BS.02
BS. 17A
BS.36/37
S/U. 01/02
COAL ANALISYS
COAL FEEDERCOAL INLET
TO PULVERIZERS
PULVERIZER
Gas Pressure 5 kg/cm2
PF 0,85
M E L
Steady
state limit
PF 0,95
Turbine Limit
KURVA KAPABILITAS GENERATOR UNIT 5-7
0 200 400 600
200
400
600
200
400
MV
AR
OV
ER
EX
CIT
AT
ION
UN
DE
R E
XC
ITA
TIO
N
CAPABILITY CURVE
MW
DATA TEKNISGenerator Mitsubishi Electric
Daya : 767 KVA
Tegangan : 23.000 Volts
Arus : 19.253 A
Power Factor : 0,85
Phasa : 3
Frekwensi : 50 Hz
Jumlah kutub : 2
Cooling System : Hydrogen 5kg/cm2
Teg. Penguatan : 590 V
Arus Penguatan : 4965 A
Stator Winding : Y
Isolasi : Arm & Field = Class F
EXCITER
Brushless isolasi type F , Daya : 3300 KW, Teg 590 V Arus 5593 A
PF 0,85
PF 0,95
KURVA KAPABILITAS GENERATOR UNIT 1-4
100
200
300
040
010
020
030
0
100 200 300 400 500
Tekanan Hyd' 4 kg/cm2
Tekanan Hyd' 3 kg/cm2
MV
AR
MW
Un
de
r E
xc
ita
tio
nO
ve
r E
xc
ita
tio
n
KETERANGAN :
1. Main steam pressure (kg/cm2)
2. Main steam temperature (oC)
3. Turbine speed (rpm)
4. Pembebanan Generator
KURVA START UP UNIT 5-7
TEMP oC
Press (kg/cm2)
%TURBINE SPEEDCOLD START UP UNIT 5-7
600
500
400
300
200
100
0 2 4 6 8 10 12 14 16
200
120
80
40
20
60
100
160
140
180
100
80
60
40
20 2000
1000
3000
1
2
4
Waktu- Jam
3
KETERANGAN :
1. Main steam pressure (kg/cm2)
2. Main steam temperature (oC)
3. Turbine speed (rpm)
4. Pembebanan Generator
KURVA START UP UNIT 5-7
TEMP oC
Press (kg/cm2)
% WARM START UP UNIT 5-7TURBINE SPEED
600
500
400
300
200
100
0 2 4 6 8 10 12 14 16
200
120
80
40
20
60
100
160
140
180
100
80
60
40
20 2000
1000
3000
1
2
4
Waktu- Jam
3
KETERANGAN :
1. Main steam pressure (kg/cm2)
2. Main steam temperature (oC)
3. Turbine speed (rpm)
4. Pembebanan Generator
KURVA START UP UNIT 5-7
TEMP oC
Press (kg/cm2)
% HOT START UP UNIT 5-7TURBINE SPEED
600
500
400
300
200
100
0 2 4 6 8 10 12 14 16
200
120
80
40
20
60
100
160
140
180
100
80
60
40
20 2000
1000
3000
1
2
4
3