RS TURBOFLOWPLATE HEAT EXCHANGERS
TDS 160303
RANGE
150 - 5000kW
For chilled water, pool and sea water
For combined heat & power
For DHW and district heating
Brazed heat exchangers also available
ISO 9001OHSAS 18001
ISO14001
ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR T: 0161 621 5960 E: [email protected] www.atlanticboilers.com
FOR TECHNICAL HELP/ADVICE Call 0161 621 5960 or email [email protected]
FOR FULL PRODUCT RANGEVisit www.atlanticboilers.com
16 Models
The ATLANTIC RS TURBOFLOW heat exchangers offered to the Market today are the result of over thirty years of dedicated product development. We have carried out constant research to optimize the heat exchange passing through RS plates and gaskets. With careful design and using quality materials, the RS TURBOFLOW can withstand high temperatures & pressures. The exchangers guarantee long life without leaks or need for maintenance.
The RS product line includes PED certification for high pressure units and a software programme that provides complete, defined results.
For instantaneous demand
DN 100 4” DN 150 (6”)
S300+ S450+ S700+ S400+ S600+ S900+
240 240 240 380 380 380
108 193 280 215 355 631
A/B A/B A/B A/B A/B A/B
3.1 3.1 3.1 3.1 3.3 3.1
1124 1569 2014 1372 1819 2272-2317
530 530 530 609 609 609
705 1150 1595 840 1288 1736
250 250 250 287 287 287
198 198 198 256 256 256
938-2463 941-2466 941-2466 946-3256 946-3256 946-4064
Water flow rate max. m3/h
Heat transfer surface max m2
Plate corrugation angle
Tightening quote d mm
Height H (min - max) mm
Width W (min - max) mm
Vertical interax A mm
Horizontal interax a mm
Height from ground h mm
Total lengths L (min - max) mm
PLATE SIZESDN32 - DN65
Model
Model DN 32 (1 1/4”) DN50 (2”) DN65 (2 1/2”)
S020+ S040+ S080+ S070+ S160+ S260+ S125+ S180+
Water flow rate max. m3/h 19 19 19 63 63 63 80 83
Heat transfer surface max m2 1.6 3.1 8.2 11.8 41.2 63.8 19 27
Plate corrugation angle A A A A/B A/B A/B A/B A/B
Tightening quote d mm 2.9 x np+2 2.9 x np+2 3.3 x np+2 2.85 x np+2
Height H (min - max) mm 320 470 755 678-720 1008-1050 1353-1395 819 996-1030
Width W (min - max) mm 200 200 200 310 310 310 310 392
Vertical interax A mm 230 380 665 420 750 1095 603 720
Horizontal interax a mm 68 68 68 140 140 140 123 192
Height from ground h mm 45 45 45 170 170 170 128 171.5
Total lengths L (min - max) mm 251-557 251-557 251-671 407-917 407-1377 407-1377 441-951 401-871
RS TURBOFLOWPLATE HEAT EXCHANGERS
PLATE SIZESDN100 - DN150
ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR T: 0161 621 5960 E: [email protected] www.atlanticboilers.com
FOR TECHNICAL HELP/ADVICE Call 0161 621 5960 or email [email protected]
FOR FULL PRODUCT RANGEVisit www.atlanticboilers.com
Pressure plate
Guiding bar
Plate pack
Aluminiumspacer
Frames plate
Feetoptional
Tightening bolts
Guiding bar
Plate
Model DN200 DN300
S650+ S990+
Water flow rate max. m3/h 800 730
Heat transfer surface max m2 334 534
Plate corrugation angle A/B A/B
Tightening quote d mm 3.3 3.1
Height H (min - max) mm 1657-1707 2190-2206
Width W (min - max) mm 810 790
Vertical interax A mm 1055 1536
Horizontal interax a mm 391 396
Height from ground h mm 285 285
Total lengths L (min - max) mm 1366-3377 1357-3267
FRAME SIZES
PLATE SIZES DN100 - DN200
SPECIFICATION
The RS TURBOFLOW exchanger plates are entirely-made of austenitic 316L stainless steel with ethylene-propylene-diene-terpolymer high grade gaskets ensuring long life and pristine condition. They are designed to result in minimal pumping loss and have been used in scores of applications across the UK from Scotland to Cornwall including systems involving condensing boilers. They are extremely compact and provide reliable hygienic hot water whilst avoiding most scale build-up.
Frames• Frame platforms: Mild steel, Epoxy painted• Stainless steel frame (solid or cladded Mild steel) available
Plates• Stainless steel AISI 304 (EN 1.4301)• Stainless steel AISI 316L (EN 1.4404)• Titanium (Grade 1)• Alloy 254 SMO (EN 1.4547)• Various thicknesses 0.6 to 0.4mm
Connections• Threaded nozzles or flanges• Various solutions & materials available
Gaskets• NBR, EPDM, FPM, HNBR• Glue-free gaskets• Plug-In® design
ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR T: 0161 621 5960 E: [email protected] www.atlanticboilers.com
FOR TECHNICAL HELP/ADVICE Call 0161 621 5960 or email [email protected]
FOR FULL PRODUCT RANGEVisit www.atlanticboilers.com
ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR T: 0161 621 5960 E: [email protected] www.atlanticboilers.com
FOR TECHNICAL HELP/ADVICE Call 0161 621 5960 or email [email protected]
FOR FULL PRODUCT RANGEVisit www.atlanticboilers.com
RS/LA BRAZEDPLATE HEAT EXCHANGERS
RANGE
82 - 720kW
- P
D x
xx-1
6 (
GB
)
BRAZED PLATE HEAT EXCHANGER
HEATING - QUICK SELECTION TABLE (fig.1)
BRAZE PHEPOWER
PRIMARY SECONDARY BHE INSULATIONINLET OUTLET FLOW RATE PRESSURE DROPS INLET OUTLET FLOW RATE PRESSURE DROPS NET PRICE NET PRICE
[KW] [°C] [°C] [M3/H] [KPA] [°C] [°C] [M3/H] [KPA] [€] [€]SSB 15/20 10 80 60 0,44 1,34 50 70 0,44 1,68 82 18SSB 25/20 20 80 60 0,88 3,23 50 70 0,88 4 152,8 22,8SSB 25/20 30 80 60 1,32 6,76 50 70 1,31 8,38 152,8 22,8SSB 25/24 40 80 60 1,76 8,2 50 70 1,75 9,82 162,8 22,8SSB 30/24 50 80 60 2,2 12,32 50 70 2,19 14,75 180,8 22SSB 30/24 60 80 60 2,64 17,18 50 70 2,63 20,58 180,8 22SSB 30/30 70 80 60 3,08 15,15 50 70 3,06 17,56 195,6 22SSB 30/30 80 80 60 3,52 19,33 50 70 3,5 22,4 195,6 22SSB 30/40 90 80 60 3,96 14,17 50 70 3,94 15,91 263,2 27,6SSB 30/40 100 80 60 4,4 17,18 50 70 4,38 19,28 263,2 27,6SSB 30/40 120 80 60 5,27 23,96 50 70 5,25 26,89 263,2 27,6SSB 30/50 140 80 60 6,15 21,13 50 70 6,13 23,26 311,2 27,6SSB 30/50 160 80 60 7,03 26,96 50 70 7 29,68 311,2 27,6SSB 30/60 180 80 60 7,91 23,96 50 70 7,88 26,05 349,6 27,6SSB 30/60 200 80 60 8,79 29,04 50 70 8,75 31,57 349,6 27,6
BRAZE PHEPOWER
PRIMARY SECONDARY BHE INSULATIONINLET OUTLET FLOW RATE PRESSURE DROPS INLET OUTLET FLOW RATE PRESSURE DROPS NET PRICE NET PRICE
[KW] [°C] [°C] [M3/H] [KPA] [°C] [°C] [M3/H] [KPA] [€] [€]SSB 15/10 10 80 60 0,44 3,55 10 50 0,22 2,66 60,8 18SSB 15/10 20 80 60 0,88 9,36 10 50 0,43 7,03 60,8 18SSB 15/10 30 80 60 1,32 16,52 10 50 0,65 12,41 60,8 18SSB 15/20 40 80 60 1,76 9,36 10 50 0,87 5,96 82 18SSB 15/20 50 80 60 2,2 12,8 10 50 1,08 8,15 82 18SSB 15/20 60 80 60 2,64 16,52 10 50 1,3 10,52 82 18SSB 15/30 70 80 60 3,08 11,62 10 50 1,52 7,03 108,8 21,6SSB 15/30 80 80 60 3,52 14,01 10 50 1,73 8,48 108,8 21,6SSB 15/30 90 80 60 3,96 16,52 10 50 1,95 10 108,8 21,6SSB 15/30 100 80 60 4,4 19,14 10 50 2,17 11,59 108,8 21,6SSB 25/40 120 80 60 5,27 15,95 10 50 2,6 5,39 270 28,4SSB 25/50 140 80 60 6,15 21,13 10 50 3,03 7,14 270 28,4SSB 25/50 160 80 60 7,03 26,96 10 50 3,46 9,11 270 28,4SSB 25/60 180 80 60 7,91 23,96 10 50 3,9 8 304,4 28,4SSB 25/60 200 80 60 8,79 29,04 10 50 4,33 9,69 304,4 28,4
Via Nassar, 46I-37026 Pescantina (VR)
Tel. +39.045.6750065Fax +39.045.6750118
We reserve the right to upgrade our products at anytime without notice.
DOMESTIC HOT WATER - QUICK SELECTION TABLE (fig.2)
...combine exclusive gasketed technology with efficient brazed oneOUR EXCELLENCE…
fig.1 fig.2
HEATING QUICK SELECTION TABLE
- P
D x
xx-1
6 (
GB
)
BRAZED PLATE HEAT EXCHANGER
HEATING - QUICK SELECTION TABLE (fig.1)
BRAZE PHEPOWER
PRIMARY SECONDARY BHE INSULATIONINLET OUTLET FLOW RATE PRESSURE DROPS INLET OUTLET FLOW RATE PRESSURE DROPS NET PRICE NET PRICE
[KW] [°C] [°C] [M3/H] [KPA] [°C] [°C] [M3/H] [KPA] [€] [€]SSB 15/20 10 80 60 0,44 1,34 50 70 0,44 1,68 82 18SSB 25/20 20 80 60 0,88 3,23 50 70 0,88 4 152,8 22,8SSB 25/20 30 80 60 1,32 6,76 50 70 1,31 8,38 152,8 22,8SSB 25/24 40 80 60 1,76 8,2 50 70 1,75 9,82 162,8 22,8SSB 30/24 50 80 60 2,2 12,32 50 70 2,19 14,75 180,8 22SSB 30/24 60 80 60 2,64 17,18 50 70 2,63 20,58 180,8 22SSB 30/30 70 80 60 3,08 15,15 50 70 3,06 17,56 195,6 22SSB 30/30 80 80 60 3,52 19,33 50 70 3,5 22,4 195,6 22SSB 30/40 90 80 60 3,96 14,17 50 70 3,94 15,91 263,2 27,6SSB 30/40 100 80 60 4,4 17,18 50 70 4,38 19,28 263,2 27,6SSB 30/40 120 80 60 5,27 23,96 50 70 5,25 26,89 263,2 27,6SSB 30/50 140 80 60 6,15 21,13 50 70 6,13 23,26 311,2 27,6SSB 30/50 160 80 60 7,03 26,96 50 70 7 29,68 311,2 27,6SSB 30/60 180 80 60 7,91 23,96 50 70 7,88 26,05 349,6 27,6SSB 30/60 200 80 60 8,79 29,04 50 70 8,75 31,57 349,6 27,6
BRAZE PHEPOWER
PRIMARY SECONDARY BHE INSULATIONINLET OUTLET FLOW RATE PRESSURE DROPS INLET OUTLET FLOW RATE PRESSURE DROPS NET PRICE NET PRICE
[KW] [°C] [°C] [M3/H] [KPA] [°C] [°C] [M3/H] [KPA] [€] [€]SSB 15/10 10 80 60 0,44 3,55 10 50 0,22 2,66 60,8 18SSB 15/10 20 80 60 0,88 9,36 10 50 0,43 7,03 60,8 18SSB 15/10 30 80 60 1,32 16,52 10 50 0,65 12,41 60,8 18SSB 15/20 40 80 60 1,76 9,36 10 50 0,87 5,96 82 18SSB 15/20 50 80 60 2,2 12,8 10 50 1,08 8,15 82 18SSB 15/20 60 80 60 2,64 16,52 10 50 1,3 10,52 82 18SSB 15/30 70 80 60 3,08 11,62 10 50 1,52 7,03 108,8 21,6SSB 15/30 80 80 60 3,52 14,01 10 50 1,73 8,48 108,8 21,6SSB 15/30 90 80 60 3,96 16,52 10 50 1,95 10 108,8 21,6SSB 15/30 100 80 60 4,4 19,14 10 50 2,17 11,59 108,8 21,6SSB 25/40 120 80 60 5,27 15,95 10 50 2,6 5,39 270 28,4SSB 25/50 140 80 60 6,15 21,13 10 50 3,03 7,14 270 28,4SSB 25/50 160 80 60 7,03 26,96 10 50 3,46 9,11 270 28,4SSB 25/60 180 80 60 7,91 23,96 10 50 3,9 8 304,4 28,4SSB 25/60 200 80 60 8,79 29,04 10 50 4,33 9,69 304,4 28,4
Via Nassar, 46I-37026 Pescantina (VR)
Tel. +39.045.6750065Fax +39.045.6750118
We reserve the right to upgrade our products at anytime without notice.
DOMESTIC HOT WATER - QUICK SELECTION TABLE (fig.2)
...combine exclusive gasketed technology with efficient brazed oneOUR EXCELLENCE…
fig.1 fig.2
DOMESTIC HOT WATER - QUICK SELECTION TABLE
Single or duplex primary pump
3 or 4-way modulating valve
Digital programmer & temp control
Factory-wired electrical system
ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR T: 0161 621 5960 E: [email protected] www.atlanticboilers.com
FOR TECHNICAL HELP/ADVICE Call 0161 621 5960 or email [email protected]
FOR FULL PRODUCT RANGEVisit www.atlanticboilers.com
PX & PX BUFFER MODULESINSTANT HOT WATER WITH RS TURBOFLOW PHE
RANGE
40–2000kW
Model L1 L2 H Ø1 Ø2 A B C D E F Max Weight
PRIMA 700 365 1000 33/42 33/42 137 380 226 165 127 600 85kg
DELTA 770 430 1000 33/42 33/42 137 380 300 165 127 600 90kg
MEGA 1250 500 1400 40/49 50/60 270 603 700 185 175 905 235kg
1 Primary inlet2 Primary outlet3 3-Port Valve4 Primary pump5 Control panel6 Safety valve7 Secondary outlet & sensor8 Secondary inlet
Primary pump packSafety valve & thermometerSecondary pump packInsulated buffer vesselFlexible connectionsHigh limite thermostat
Buffer Diam Height Input Output
ltrs mm mm kW L/Hr L/10mm
300-82 560 1560 82 1560 560
300-138 560 1560 138 2630 730
300-209 560 1560 209 4000 960
500-82 710 1760 82 1560 760
500-138 710 1760 138 2630 930
500-209 710 1760 209 4000 1160
750-82 810 1920 82 1560 1010
750-138 810 1920 138 2630 1180
750-209 810 1920 209 4000 1410
1000 1010 2350 82 1560 1260
1000 1010 2350 138 2630 1430
1000 1010 2350 209 4000 1660
1500 1010 2290 138 2630 1430
1500 1010 2290 209 4000 2160
1500 1010 2290 274 5230 2350
Peak DHW Output in 10 mins DHW Output in 1hr Recovery time in minutes
ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR T: 0161 621 5960 E: [email protected] www.atlanticboilers.com
FOR TECHNICAL HELP/ADVICE Call 0161 621 5960 or email [email protected]
FOR FULL PRODUCT RANGEVisit www.atlanticboilers.com
Primary at 80°C, Secondary at 60°C
STORAGE 300 500 750 1000 1500 2000 300 500 750 1000 1500 2000 300 500 700 1000 1500 2000
INPUT kW
30 354 534 759 984 1434 1884 774 954 1170 1395 1845 2295 36 60 89 120 180 240
50 414 594 819 1044 1494 1944 1134 1314 1539 1764 2214 2664 21 35 52 70 105 140
75 486 666 891 1116 1566 2016 1566 1746 1971 2196 2646 3096 14 23 35 46 69 92
100 558 738 963 1188 1638 2088 1998 2178 2403 2628 3078 3528 11 18 26 35 53 70
150 696 876 1101 1326 1776 2226 2826 3006 3231 3456 3906 4356 8 12 18 24 36 48
200 846 1026 1251 1476 1926 2376 3726 3906 4131 4356 4806 5256 6 9 14 18 27 36
250 984 1164 1389 1614 2064 2514 4554 4734 4959 5184 5634 6084 5 8 11 14 21 28
300 1128 1308 1533 1758 2208 2658 5418 5598 5823 6048 6498 6948 4 6 9 12 18 24
350 1272 1452 1677 1902 2352 2802 6282 6462 6687 6912 7362 7812 3 5 8 10 15 20
400 1416 1596 1821 2046 2496 2946 7146 7326 7551 7776 8226 8676 3 5 7 9 14 18
700 2280 2460 2685 2910 3369 3810 12330 12510 12735 12960 13410 13860 2 3 4 5 8 10
PERFORMANCE
OPTIONS & DELIVERY DETAILS- One duplex primary pump flow pack with sequence control within the Master Control Panel,- One primary 3-way valve control,- One primary solenoid dead shut-off valve operating in conjunction with the high temperature limit PLEASE NOTE THAT THE PACKAGE IS COMPLETED & TESTED AT THE ATLANTIC WORKS, then split for delivery and site access (see separate dimensions) into the following elements :-- One C20 buffer vessel with mountings,- One frame with TURBOFLOW & Master Control Panel with mechanical & electrical connections,- One secondary distribution pump/flow pack (loose with trailing wires) from the Master Control Panel.
SPECIFICATION- One AISI 316L stainless steel TURBOFLOW plate heat exchanger, working pressure 10BARS,- One C20 vertical AISI 316L stainless steel buffer vessel, working pressure 8BARS and complete with high grade polyurethane foam insulation and hard finish polyester jacket,- One control & limit thermostat; one Master Control Panel with pump overload protection & BMS enable & lock-out facilities,- One enamel painted package on a steel frame and pipework including the following,- One set of buffer vessel mountings with one temperature & pressure relief valve, one high output automatic air eliminator, one anti-vacuum plug, one drain valve & one thermometer,- One primary pump/flow pack with isolating valves,l- One secondary pump/flow pack with isolating valves & pressure relief valve,- One secondary distribution pump/flow pack with isolating valves, non-return valve & thermometer.
EXPRESSOPACKAGED PLATE HEAT EXCHANGERWITH BUFFER STORAGE
Constant legionella protection
Rapid heat recovery
“Mini Expresso” available for large domestic/small commercial applications
Efficient and hygienic - Compact design
RANGE 30-700kW PHE / 300-6000lts VESSEL
ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR T: 0161 621 5960 E: [email protected] www.atlanticboilers.com
FOR TECHNICAL HELP/ADVICE Call 0161 621 5960 or email [email protected]
FOR FULL PRODUCT RANGEVisit www.atlanticboilers.com
OPTIONS & DEL IVERY DETAILS
� One duplex primary pump flow pack with sequence control within the Master Control Panel,� One primary 3-way valve control,� One primary solenoid dead shut-off valve operating in conjunction with the high
temperature limit
PLEASE NOTE THAT THE PACKAGE IS COMPLETED & TESTED AT THE ATLANTIC WORKS, then split for delivery and site access (see separate dimensions) into the following elements :-� One C20 buffer vessel with mountings,� One frame with TURBOFLOW & Master Control Panel with mechanical & electrical connections,� One secondary distribution pump/flow pack (loose with trailing wires) from the Master
Control Panel.
Simultaneous Demand Data For Design
Expresso Performance
Secondary connections on C20 Buffer Vessel and TURBOFLOW package
secondary secondary spare vessel primary
flow & return cold feed connection drain flow & return
300 litres 32mm 32mm 32mm 20mm 32mm
500 litres 32mm 32mm 32mm 20mm 32mm
750 litres 32mm 32mm 32mm 20mm 32mm
1000 litres 32mm 32mm 32mm 20mm 32mm
Connections may vary on 1500litre & 2000 litre vessels
Expresso Connections
Peak DHW Output in 10 mins DHW Output in 1hr Recovery time in minutes
Primary at 80˚C, Secondary at 60˚C
STORAGE 300 500 750 1000 1500 2000 300 500 750 1000 1500 2000 300 500 700 1000 1500 2000
INPUT kW
30 354 534 759 984 1434 1884 774 954 1170 1395 1845 2295 36 60 89 120 180 240
50 414 594 819 1044 1494 1944 1134 1314 1539 1764 2214 2664 21 35 52 70 105 140
75 486 666 891 1116 1566 2016 1566 1746 1971 2196 2646 3096 14 23 35 46 69 92
100 558 738 963 1188 1638 2088 1998 2178 2403 2628 3078 3528 11 18 26 35 53 70
150 696 876 1101 1326 1776 2226 2826 3006 3231 3456 3906 4356 8 12 18 24 36 48
200 846 1026 1251 1476 1926 2376 3726 3906 4131 4356 4806 5256 6 9 14 18 27 36
250 984 1164 1389 1614 2064 2514 4554 4734 4959 5184 5634 6084 5 8 11 14 21 28
300 1128 1308 1533 1758 2208 2658 5418 5598 5823 6048 6498 6948 4 6 9 12 18 24
350 1272 1452 1677 1902 2352 2802 6282 6462 6687 6912 7362 7812 3 5 8 10 15 20
400 1416 1596 1821 2046 2496 2946 7146 7326 7551 7776 8226 8676 3 5 7 9 14 18
700 2280 2460 2685 2910 3369 3810 12330 12510 12735 12960 13410 13860 2 3 4 5 8 10
TURBOFLOW nowcomes with aninsulating jacketas an option...
Demand Units 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950
0 0.0 0.3 0.5 0.6 0.8 0.9 1.0 1.2 1.3 1.4 1.5 1.6 1.7 1.9 2.0 2.1 2.2 2.3 2.4 2.51000 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.52000 4.6 4.7 4.8 4.9 5.0 5.1 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6.0 6.1 6.2 6.3 6.43000 6.4 6.5 6.6 6.7 6.8 6.9 7.0 7.1 7.2 7.3 7.4 7.4 7.5 7.6 7.7 7.8 7.9 8.0 8.1 8.24000 8.3 8.3 8.4 8.5 8.6 8.7 8.8 8.9 9.0 9.1 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.8 9.95000 10.0 10.1 10.2 10.3 10.4 10.5 10.5 10.6 10.7 10.8 10.9 11.0 11.1 11.2 11.2 11.3 11.4 11.5 11.6 11.7
Source: CIBSE Guide B4.20 Design demand (Litres/second)
SPECIF ICATION
� One AISI 316L stainless steel TURBOFLOW plate heat exchanger, working pressure 10BARS,� One C20 vertical AISI 316L stainless steel buffer vessel, working pressure 8BARS and complete with
high grade polyurethane foam insulation and hard finish polyester jacket,� One control & limit thermostat; one Master Control Panel with pump overload protection & BMS
enable & lock-out facilities,� One enamel painted package on a steel frame and pipework including the following,� One set of buffer vessel mountings with one temperature & pressure relief valve, one high output
automatic air eliminator, one anti-vacuum plug, one drain valve & one thermometer,� One primary pump/flow pack with isolating valves,� One secondary pump/flow pack with isolating valves & pressure relief valve,� One secondary distribution pump/flow pack with isolating valves, non-return valve & thermometer,
APPL ICATIONS
� Hospitals� Hotels� Leisure Centres &
Swimming Pools� Large Schools� Sports Centres� Universities� Elderly Facilities� Industrial Processes
Pattern of hot water demand
TABLE A % Type of building base/peak
hot water demand
Swimming pools 100Leisure centres 100Conference hotels 50Deluxe hotels 50Tourist hotels 30 Guest Houses 30Hospital wards 30Elderly persons home 30Restaurants 30Schools 10Deluxe apartments 10Deluxe houses 10Apartments 0Houses 0Offices 0
SelectingEXPRESS’O PACKAGES
Take a Tourist 3-star Hotel with space heating load of 150kW, 46 bedrooms - bath/shower/basin, kitchen - 4 sinks, ablutions - 4 basins.
Peak Demand Calculations (using CIBSE B4)46 x bath/shower x 12 = 5524 x sink x 22= 88
46 x basin x 5 = 2304 x basin x 5 = 20
total 890
total: 890 demand units = 2.4 l/s from Table B4.20
PEAK 10 minute demand = 2.4 x 60 x 10 = 1,440 litres at 60’C.
From EXPRESS’O performance table, 5 packages are possible:-400kW/300L, 350kW/500L, 300kW/750L, 200kW/1000L, 30kW/1500L
Now calculate MAXIMUM HOURLY DEMAND = PEAK DEMAND for 10 minutes + BASE DEMAND for 50 minutes
Using Table A, Max Hourly Demand = 1,440+1,440 x 0.3 x 5 = 3600ltrs
From EXPRESS’O performance table, 6 packages are possible:-200kW/300L, 200kW/500L, 200kW/750L, 200kW/1000L,150kW/1500L, 150kW/2000
As both PEAK DEMAND & MAXIMUM HOURLY DEMAND must be met,6 packages remain possible:- 400kW/300L, 350kW/759L,300kW/750L, 200kW/1000L, 150kW/1500L, 150kW/2000L.
Selection relates to space heating boiler power of 150kW; 40% can beborrowed for 10 minutes for DHW = 0.4 x 150 = 60 kW. Most economic selection will probably be EXPRESS’O 200kW/1000Land boilerplant equal to :-
Space heating = 150kWEXPRESS’O = 140kW (60kW borrowed)Total = 290kW (+ margin if desired)
In many buildings, peak DHW occursinfrequently and for 10 minutes or
less. At other times, base demand ismuch lower-
See DHW daily demand and table A.
The X Express'o package, with 3seconds reaction, can meet peak
demand by using its storage and byborrowing space heating boilerplant.
PRACTICAL DEMAND UNITS
Basin (spray) 1.5Basin (tap) 5Bath (private) 12Bath (luxury) 25Shower (private) 5Shower (luxury 12Sink (15mm tap) 11Sink (20 mm tap) 22
ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR T: 0161 621 5960 E: [email protected] www.atlanticboilers.com
FOR TECHNICAL HELP/ADVICE Call 0161 621 5960 or email [email protected]
FOR FULL PRODUCT RANGEVisit www.atlanticboilers.com
Hei
ght h
diameter 1000
PlateHeatExch
Controlpanel
Primary flow& returnconnections
Mains cold water connections
Control panel
600
X Express’oPACKAGED PLATE HEAT EXCHANGER W
ITH BUFFER STORAGEDiameter Height300L - 610 mm 1570 mm500L - 710 mm 1870 mm750L - 810 mm 2100 mm1000L - 950 mm 2000 mm
How to give the Express'o Priority
Boiler
Conventional Flowand Return HeaderArrangement
Bypass
Boiler
Balancing vesselor low velocity header with boiler plantfull flow pump
A different way to give Express'o priority
Bal
anci
ng v
esse
l
Basic Express’o package
Medium temperature hotwater Express’o package
MX MINI-EXPRESSOPHE WITH BUFFER STORAGE FOR LARGE DOMESTIC & SMALL COMMERCIAL APPLICATIONS
D
H
300
290
Primary Flow & Return
Balanced hot & cold water
Mains cold water inlet
Thermostat control
Secondarydistribution
Time clock
Primary Flow & Return
Balanced hot & cold water
Mains cold water inlet
Thermostat control
Secondarydistribution
Time clock
DHW Output in Litres/hour Primary at 80°C, Secondary at 60°C
STORAGE 200 300 500 750 1000
INPUT kW
30 684 774 954 1170 1395
50 1044 1134 1314 1539 1764
70 1404 1494 1674 1908 2133
90 1764 1854 2034 2277 2502
Domestic Performance - based on number of bathrooms with
standard fitments - for luxury bathrooms multiply by 3
STORAGE 200 300 500 750 1000
INPUT kW
30 3 4 5 7 9
50 4 5 6 8 10
70 5 6 7 9 11
90 6 7 8 9 12
PERFORMANCE
Pump Control from in-built thermostatDiverting valve control from in built thermostat
SPECIFICATIONOne AISI 316L stainless steel TURBOFLOW plate heat exchanger, working pressure 10BARS. / One C20 vertical AISI 316L stainless steel buffer vessel, working pressure 8BARS and complete with high grade polyurethane foam insulation to class ASTM D 1692 & rigid polyester jacket, / One mini control panel (on C20-200 & C20-300 vessels) with built-in control & limit thermostats, temperature control knob and thermometer. On larger vessels - 500 to 1000 litres - there are combined control and limit thermostats and a thermometer inserted in the vessel or supplied loose. / One set of buffer vessel mountings with one temperature & pressure relief valve, one automatic air eliminator, one anti-vacuum plug, one drain valve. / One secondary pump/flow pack with isolating valves, 6BAR pressure relief valve and drain valve
EXPRESSOPACKAGED PHE WITH BUFFER STORAGE
Hei
ght h
diameter 1000
PlateHeatExch
Controlpanel
Primary flow& returnconnections
Mains cold water connections
Control panel
600
DHW Output in Litres/hour
CONNECTIONS & DIMENSIONS
Secondary connections on C20 Buffer Vessel and TURBOFLOW package
model secondary secondary spare vessel primary
flow & return cold feed connection drain flow & return Diameter Height h
300 litres 32mm 32mm 32mm 20mm 32mm 610mm 1830mm
500 litres 32mm 32mm 32mm 20mm 32mm 750mm 1880mm
750 litres 32mm 32mm 32mm 20mm 32mm 980mm 1850mm
1000 litres 32mm 32mm 32mm 20mm 32mm 980mm 2300mm
1500 litres Connections may vary on 1110mm 2600mm
2000 litres 1500 litre & 2000 litre vessels 1360mm 2400mm
ATLANTIC BOILERS, PO BOX 11, ASHTON UNDER LYNE, OL6 7TR T: 0161 621 5960 E: [email protected] www.atlanticboilers.com
FOR TECHNICAL HELP/ADVICE Call 0161 621 5960 or email [email protected]
FOR FULL PRODUCT RANGEVisit www.atlanticboilers.com
HIGHGROVE LEISURE CENTRE, HILLINGDONRS Turboflow plate heat exchangers
The swimming pool at Highgrove Leisure Centre in Ruislip has been recently upgraded to the latest standards including a new pool heating system supplied by Atlantic. The Leisure centre has undergone a £5.5million refurbishment funded by London Borough of Hillingdon and includes new reception area, changing rooms, disabled facilities and gym.
The focus is the upgrade of the 2000m2 pool which has been re-tiled and has a new filtration system. Aqua Process Engineers of London installed Atlantic’s high efficiency RS Turboflow plate heat exchangers to fine tune the heat into the pool. The 33m main Pool (29°C) and Learner Pool (30°C) – are maintained at steady temperature. Each pool water is returned to a filter then pumped through an Atlantic RS Turboflow plate heat exchanger where it receives precise re-heating to match the pool heat loss.
THE RITZ, LONDON1400kW hot water plate heat exchangers
Four RS Turboflow plate heat exchangers were installed in 1986 at the prestigious international 5-star Ritz Hotel in Piccadilly, London W1 to provide abundant hot water to all the bedroom suites, the reception rooms and the kitchens. The installation was completely satisfactory with minimum maintenance for over 20 years.
The supply of abundant hot water at all hours of day and night is absolutely critical. The Turboflow plate heat exchanger has met the requirement speedily and effectively over the past 20 years. They were fitted, adjusted and commissioned by ATLANTIC engineers within a minimum interruption of a few hours.
EXETER UNIVERSITY FORUM PROJECTTwo R22-225kW and one R-22-500 kW year round gas condensing pre-mix modulating boilers. Alongside the boilers, are two 37kW mini-Expresso plate heat exchangers each fitted with a 2500 litre highly insulated domestic hot water storage.
This project forms a new centre-piece for the University of Exeter’s famously hilly Steetham Campus. Working with nature’s features on the site, a green corridor will connect the Forum with the wider landscape. Central to the scheme is an undulating timber grid-shell roof, which shelters and unifies a series of new student-focused spaces within. The fluid form respects the views from the city to Dartmoor.
All the boilers have substantial turn down ratio and low NOx levels which earn maximum points on the BREEAM scale.
CASE STUDIES
Diana, Princess of Wales Hospital, Grimsby Expresso
SAS Radisson Hotel, Manchester Airport Expresso
St Wilfrids C of E School, Blackburn Expresso