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S GangulyIndian Oil Corporation Limited
Workshop on Transportation of OIL & GAS through Pipelines
June 15-18, 2011
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Presentation Structure
India : Energy scene
Growth of Pipelines in India
Advantages of Pipeline Transportation
Pipelines Infrastructure in India
Mode wise transportation
Gas Pipelines in India
Future outlook: Pipelines in India
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PIPELINES- AN OVERVIEW
Oil Industry in India
IOCL- An Overview
India : Energy Scene
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India at 433 MMTOE is the 5th largest consumer of Primary Energy
Primary energy Consumption-Global
Source: BP Statistical review 2009
MMTOE
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World Energy Consumption 11299 MMTOE
Indias Energy Basket 2009
Source: BP Statistical review 2009
World
India Energy Consumption 433 MMTOE
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India 4th largest consumer of Oil
Oil Consumption in India increased at CAGR of 4% (1998-2008) against World CAGR of 1.4%
Country Wise Oil Consumption
Source: BP Statistical review 2009
MMTOE
As on March 2008
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Oil Balance
Attributes Brazil RussianFed. India China US
Reserves as % of
total world1% 5.6% 0.4% 1.1% 2.1%
Production as % of
total world2.6% 12.9% 0.9% 4.9% 8.5%
Consumption as %
of total world3.2% 3.2% 3.8% 10.4% 21.7%
Import
dependence 200919% ---- 76% 53% 61%
Projected Import
dependence 2035---- 93% 90% 58%
7
India placed most vulnerably among basic countries
Import dependency expected to rise beyond 90% levelsSource: WEO, 2010
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Source: Petroleum & Planning Analysis Cell
Total Production
(TMT) Imported product
(TMT) Production + Import(TMT) Exported product
(TMT) Domestic
Consumption (TMT)
195883
16987
212870
56,348
144350
Indian Domestic Consumption Scenario: 2010-11
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Source: Petroleum & Planning Analysis Cell
163132
33381
Imported Crude-Refined (TMT) Indigenous Crude-Refined (TMT)
Refining scenario in India in 2010-11:Processing of Imported Vs. Indigenous crude
Installed Refining Capacity (as on 31.3.11): 193398 TMTPA
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Energy Outlook
For India, Sourcing & Positioning of Energy remains a challenge ........
With 16% of Global Population
0.4% of Worlds Petroleum Reserve
10% of Worlds Coal Reserves
8-10% GDP Growth Target
4-4.5% CAGR in energy demand
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Growth of Pipelinesin India.
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The first crude oil pipeline in India was laid from Digboi oil fields to
Digboi refinery.
During 1960-63, Oil India Limited laid the first trunk crude oil
pipeline, 1156 km long from Naharkatiya and Moran oil fields to the
refineries at Guwahati and Barauni.
The first cross country product pipeline was laid during 1962-64 totransport products from Guwahati Refinery to Siliguri.
Realizing unique advantages of oil transportation through pipelines
a number of product and crude oil pipelines were laid in the 60s,
70s and 80s, including sub-sea crude oil pipelines
Growth of Pipelines in India
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The pipelines laid during the 60s were designed, engineered andconstructed by foreign companies. However, the exposure to this
technology enabled Indian engineers to gain confidence, and the
pipelines which came up later, were designed and constructed with
indigenous expertise.India today has over 33,000 km of major crude oil, product and Gas
pipelines out of which IOCL owns & operates about 11,000 km of
Pipelines.
Growth of Pipelines in India
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Pipeline Transportation of Liquid Petroleum:
Present scenario in IndiaOil Industry in India has now almost 5 decades of experience in
transportation of crude oil and finished petroleum products
The crude oil pipelines transport waxy indigenous crude as well as
low sulphur & high sulphur imported crudeThe finished product pipelines transport HSD, MS, SKO, Naphtha, ATF,
LPG etc. in multi-product / dedicated pipelines
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Growth of Pipeline Length
510
20612824 2985
38033903
6282
7120
9554
13459
0
2000
4000
6000
8000
10000
12000
14000
1965 1975 1985 1995 2000 2002 2004 2006 2008 2011
Length ( KM)
KM
YEAR
Product Pipelines in India
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Growth of Pipeline Capacity
MMT
1.827.32
11.02 15.31
26.49
33.99
61.72
54.99
62.59
76.23
0
10
20
30
40
50
60
70
80
1965 1975 1985 1995 2000 2002 2004 2006 2008 2011
Capacity(MMT)
YEAR
Product Pipelines in India
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Advantages
ofPipeline Transportation
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Advantages of Pipeline Transportation
Lower cost of transportation
Lower transit losses
Lower energy intensiveness
Economies of scale
Safety and Reliability - minimum disruptions
Environment-friendliness
Multi-product handling
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Advantages of Pipeline Transportation
Flexibility
Stationary carrier
Augmentation at low cost
Minimal land costs
Decongestion of surface transport systems
Pipelines are the best suited mode for
transportation of large volumes of petroleum
over long leads.
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Typical Advantages of Pipelines
Lower cost oftransportation
about 30-50% of
the railwayfreight and 4 to 5times cheaper
than roadtransportation
Lower transitlosses
PL- 0.05% Max.,
Railway- 0.25%,
Road- 0.5%
Energy efficient
Railway modeconsumes 3-4
times androad mode
about 20 timesmore energythan Pipeline
mode
Safety andReliability
minimumdisruptions
Environmentfriendly
3-4 timeslesser Carbon
emissions thanRailway mode
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Pipeline Infrastructure in India(Crude & Petroleum Products)
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Existing Liquid Pipelines: IndustryAs on 01.3.2011
IOCL BPCL# HPCL## GAIL OIL ONGC###
Cairn TotalIndustry
Length (Kms.)
Product 6401 1939 2774 1691 654 - - 13459
CrudeOil 4366 935 - - 1193 676 667 7837
Total 10767 2874 2774 1691 1847.3 676 667 21296
Capacity (MMTPA)
Product 34.86 10.35 25.72 3.6 1.70 - - 76.23
Crude
Oil
40.40 6.0 - - 8.40 43.84 7.5 106.1
Total 75.26 16.35 25.72 3.6 10.1 43.84 7.5 182.4
#Includes Petronet Cochin-Coimbatore-Karur Product pipeline##Includes Petronet Mangalore-Hassan-Bangalore Product Pipeline###Source: PPAC
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IOCLs Existing
Liquid Pipeline Network
Kandla
Vadinar
Chaksu
Mundra
Guwahati
Bongaigaon
SiliguriDigboi
Tinsukia
Jalandhar
Meerut
Tundla
Najibabad
RoorkeeAmbala
Mathura
KotSidhpur Ahmedabad
Jodhpur
Navagam
Sanganer
Ajmer
Dahej
Chittaurgarh
Koyali
Bhatinda
SangrurPanipat
Rewari
Haldia
BarauniKanpur
Lucknow
Mourigram
Rajbandh
Chennai
Sankari Asanur
Trichy
Madurai
CBR
Product
LEGEND
Crude Oil
Pipeline Length Capacity
(km) (MMTPA)
Product 6401 34.86
Crude 4366 40.40
Total 10767 75.26
Bangalor
eBangalore AFS
Paradip
Ratlam
Chennai AFS
Refinery
Hazira
Gas
Bharatpur
As on 01.03.2011
Delhi
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BPCLs
Existing Liquid Pipeline Network
Guwahati
Bongaigaon
SiliguriDigboi
Tinsukia
Jalandhar
Bijwasan
Ambala
Piyala
KotaSidhpur
Jodhpur
Sanganer
Bharatpur
Dahej
Koyali
Bhatinda
Panipat
Haldia
BarauniKanpur
Lucknow
Product
LEGEND
Crude Oil
Pipeline Length Capacity
(km) (MMTPA)
Product 1939 10.35
Crude 935 6.00
Total 2874 16.35
Paradip
Indore
Chennai
Refinery
Mumbai
As on 01.03.2011
Delhi
Kochi
Manmad
KaroorCoimbatore
Bina
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HPCLs
Existing Liquid Pipeline Network
Guwahati
Bongaigaon
SiliguriDigboi
Jalandhar
Bahadurgarh
Ambala
Piyala
Sidhpur
Jodhpur
Sanganer
Bharatpur
Bhatinda
Panipat
Haldia
BarauniKanpur
Lucknow
Product
LEGEND
Crude Oil
Pipeline Length Capacity
(km) (MMTPA)
Product 2774 25.72
Paradip
Indore
Chennai
Refinery
Mumbai
As on 01.03.2011
Delhi
Kochi
Bina
Mathura
Solapur
Pune VisakhapatanamHyderabad
Vijaywada
Mundra
BangaloreMangalore
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Others Existing Pipeline Network
NRL
BongaigaonSiliguri
Digboi
Tinsukia
Jalandhar
BijwasanLoni
Ambala
Piyala
Sidhpur
Sanganer
Bharatpur
Koyali
Bhatinda
Panipat
Haldia
BarauniKanpur
Lucknow
LPG (GAIL)
LEGEND
Crude Oil (OIL)
Pipeline Length Capacity
(km) (MMTPA)
GAIL Product 1691 3.60
OIL Product 654 1.70
ONGC Crude 676.08 43.84
OIL Crude 1193 8.4
Cairn Crude 667 7.5
Paradip
Indore
Chennai
Mumbai
As on 01.03.2011
Delhi
Kochi
Bina
Mathura
Solapur
Mangalore
VisakhapatanamHyderabad
Vijaywada
Bangalore
Uran
Kalol
Ankaleshwar
Product (OIL)
Crude Oil (ONGC)
Salaya
Barmer
Crude Oil (Cairn)
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Crude OilTransportation
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CRUDEOIL IN SHIPS
FLOATING HOSES
CROSS COUNTRYPIPELINE
REFINERY TANKAGE
UNDER BUOY HOSES
PIPE
LINE
E
ND
MANIFOLD
OFFSHORE / ONSHORE
PIPELINE
SHORE TANKAGES
PUMPING UNITS
SPM SYSTEM
OIL FIELDS
OFFSHORE LINE GATHERING STATION
Pipelines System: Crude Oil Transportation
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NUMALIGARH
3.0(60,000)
Subsidiaries of IOC
Refining Capacity:
IOCL 65.7 MMTPA out of 195.4
MMTPA
MUMBAI
BPC-12.0(240,000)
HPC-6.5(110,000)
MATHURA
8.0 (160,000) GUWAHATI
1.0(20,000)BARAUNI
6.0 (120,000)
HALDIA
7.5(150,000)
KOCHI
9.5(190,000)
Koyali
13.7(274,000)
DIGBOI
0.65(13,000
)
NARIMANAM
1.0(20,000)
MANGLORE
11.8(236,000)
PANIPAT
15.0
(300,000)
VISAKH
8.3(166,000)
BONGAIGAON
2.35(47,000)
CHENNAI
10.5(210,000)
JAMNAGAR
RIL-33.0 + 29.0
(660,000+580,000)
ESSAR-10.5(210,000)
TATIPAKA0.08 (1740)
PARADEEP15.0(300,000)
BHATINDA9.0 (180,000)
OthersNew
BINA6.0(120,000)
Existing IOC
LEGEND
IndianOil Group owns
10 out of 20 refineriesin India
Refineries Overview
Figures in bracket are in terms of BPD
Kuddalore
6MMTPA
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IndianOil
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Jetty
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MATHURA
KOYALISALAYA
CHAKSU
KOT
RAJOLA
SENDRA
PANIPAT
RAMSAR
REWARI
Salaya-Mathura crude oil pipeline
Section Dia
(inch)
Length
(km)
Off-shore Line 42 13.7
Onshore Line 42 11.4
Salaya-Viramgam 28 435
Viramgam-Koyali 28 148
Viramgam-Chaksu 24 716
Chaksu-Mathura 24 197
Chaksu-Panipat 24 349
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HALDIA
BARAUNI
Haldia-Barauni crude oil pipeline
Section Dia (inch) Length (km)
Paradip off shore line 48 20
Paradip-Haldia 30 328
Haldia-Bolpur-Barauni 18 935
Haldia Docklines 48/36 19
BOLPUR
Haldi
a
Bolpur
Barauni
BRPLBONGAIGAON
Paradip
PARADIP
33
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Petroleum ProductTransportation
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REFINED PRODUCT
FROM REFINERIESIMPORTED / OTHER PRODUCT
IN SHIP/OIL JETTY
PUMPING STATION
DELIVERY TERMINAL
PUMPING CUM DELIVERYSTATIONS ORDELIVERYSTATION
TANKAGE
SRE
FINERY
s PR
ODUC
TTANKAGE
Pipelines System: Product Transportation
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Digboi
Numaligarh
Tinsukia
Nahorkatiya
Guwahati
Bongaigaon
GUWAHATI
REFINERY
Guwahati-Siliguri product pipeline
BONGAIGAONSILIGURI
Section Dia(inch)
Length(km)
Guwahati-Bongaigaon 8 162
Bongaigaon-Madarihat 8 128
Madarihat-Siliguri 8 145
BETKUCH
I
MADARIHAT
HASIMAR
A
Siligur
i
36
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BARAUNI
LUCKNOWKANPUR
PATNAMUGALSARAI
Barauni-Kanpur product pipeline
ALLAHABAD
Haldia
Bolpur
Lucknow
Kanpur Mugalsarai
Allahabad
Section Dia
(inch)
Length
(km)
Barauni-Patna (New) 20 110
Patna-Mugalsarai 12 209
Mugalsarai-Allahabad 12 161
Allahabad-Kanpur 12 196
Branch line to
Lucknow
12 69
BARAUNI
REFINERY
37
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Product pipelines ex-Haldia refinery
Section Dia(inch)
Length(km)
Haldia-Mourigram 12 117
Mourigram-Rajbandh 12 152
Budge Budge branch 12 8
Haldia-Barauni 12 525
Haldia
Rajbandh
Mourigram
Budge
Budge
Asansol
Barauni
HALDIA
BARAUNI
ASANSOL
HALDIA
REFINERY
RAJBAN
DH
MOURIGRAM
BUDGE BUDGE
Bolpur
38
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Product pipelines ex-Koyali refinery
Koyali
Ahmedabad
Jodhpur
Kot
Navagam
Sidhpur
Sanganer
SectionD
ia (inch)
Length
(km)Koyali-Ahemedabad 8 116
Koyali-Sanganer 18 763
BarejaNavagam 10 4
Kot-Salawas 10 111
BaghsuriAjmer 8 20
Lasariya-Chittaurgarh 12 158Koyali-Dahej 14 103
Amod-Hazira 12 94
Koyali-Ratlam 16 265
KOYALI
REFINERY
SIDHPUR
VIRAMGAM
SANGANER
JODHPUR
AJMER
CHITTAURGARHKOT
NAVAGAM
AHMEDABAD
BAREJA
DAHEJ
HAZIRA
RATLAM
DAHEJ
HAZIRA 39
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DELHI
PANIPAT
PANIPATREFINERY
MATHURA
REFINERY
Section Dia(inch)
Length(km)
Mathura-Delhi 16 147
Mathura-Tundla 16 56
Mathura-Bharatpur 8 21
Bijwasan-Panipat Naphtha 10 111
Mathur
a
Bhatinda
Panipat
Jalandhar
Delhi
Ambala
Meerut
Tundla
Najibabad
Rewari
TUNDLA
MATHURA
Product pipelines ex-Mathura refinery
BHARATPUR
Bharatpur
40
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REWARI
Product pipelines ex-Panipat refinery
Section Dia
(inch)
Length
(km)
Panipat-Ambala-Jalandhar 14/12 267
KkshetraRoorkeeNajibabad 10 167Panipat-Delhi 14 112
Sonepat-Meerut 10 70
Panipat-Bhatinda 14 219
Panipat-Rewari 12 155
Panipat-Jalandhar LPG 10 274
PANIPATMathura
Bhatinda
Jalandhar
Delhi
Jodhpur
Ambala
Meerut
Tundla
BeawarChaksu
Najibabad
Kot
Sidhpu
r
Rewar
iSanganer
PanipatSANGRUR
BHATINDA
JALAND
HAR
NABHA
AMBALA
ROORKEE
NAJIBABAD
MEERUT
DELHI
41
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Chennai
Sankari
Asanur
Trichy
Madurai
Pipelines ex-Manali refinery & other pipelines in
Southern Region
Section Dia
(inch)
Length
(km)
Chennai -Asanur 14 256
AsanurMadurai 10 270
AsanurSankari 12 157
Chennai -Bangalore 14/12 290
Bangalore ATF 8 33
Chennai ATF 8 95
Narimanam-Nagpattinam 18 7
Bangalore
Bangalore
AFS
Narimanam
Nagapattinam
Chennai
AFS
42
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Digboi-Tinsukia product pipeline
Section
(Under Assam Oil Division)
Dia
(inch)
Length
(km)
Digboi-Tinsukia (Black Oil) 6 39
Digboi-Tinsukia (White Oil)8 36
DIGBOIREFINERY
DIGBOI
TINSUKIA
Guwahati
BongaigaonSiliguri
Digboi
Tinsukia
Nahorkatiya
Numaligar
h
43
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Mode wise transportation of CrudeOil and Petroleum Products.
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INDIA
Rail16%
USA
Road14%
Coastal18%
Pipelines
52%
TypicalModeWise Transportation
Crude Oil & Petroleum Products- Industry
Dependence on road and rail infrastructure is putting severe strain on these
infrastructures.
** Source : Association of Oil Pipelines,http://www.aopl.org/pdf/Shift_Report_2008_FINAL1.pdf
* Source : PPAC
Haulage MT-Km basis
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Present TransportModal-Mix - Industry
43%
32%
19%
6%
Pipeline Coastal Rail Road
Inter-ModalMix- Industry Vs. IOCL Petroleum
products
Present TransportModal-Mix - IOCL
Capacity (MMT) basis
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Present TransportModal-Mix - Industry
Inter-Modal Mix for Transportation of Crude Oil- Industry Vs. IOCL
Present TransportModal-Mix - IOCL
Capacity (MMT) basis As in 2010-11
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Gas Pipelines in India
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Gas Transmission
LiquefactionCryogenic
Vessels
TerminalsLike Dahej
Cryogenic Truck/
Rail transport
Cryogenic
Storage tanks
End Users
Re-gasification
Power /
Fertilizer
49
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Existing Gas Infrastructure in India
PipelinesLNG Import
TerminalsCGD
Company KMs % Share
GAIL 6778 61
GSPL 1659 15
RGTIL 1365 12
IOC 132 1
Others 1246 11
Total 11180 100
Company MMT % Share
PLL *Dahej
10 73
Shell 3.75 27
Total 13.75 100
Company Cities (no.) %
Share
GGCL 3 23
GSPC
Gas
8 20
IGL 2 16
MGL 2 12
GAIL Gas 5 9
GGL* 2 0.7
15 other
Entities
27 19.3
* IOC has a contract for
2.25MMT at Dahej
* IOCs JV with GAIL1MMT = 3.62MMSCMD 50
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LNG Terminal
Existing
Transmission Pipelines
Existing
Upcoming
GAILs Planned PipelineRGTILs East West Pipeline
RGTILs Planned Pipeline
Pipelines at EoI stage/ under
bidding by PNGRB
City Gas/ CNG
Existing
Planned
JAGDISHPUR
PHOOLPUR
BHATINDA
BAREILLY
DISPUR
DELHI
AGARTALA
BARODA
LUCKNOW
PATNA
AHMEDABAD
RAJKOT
KOTA
MATHANIA
GWALIOR
UJJAIN
AGRA
KOLKATA
GAYA
BOKARO
VARANASIJHANSI
HAZIRA
2.5 mmtpa
COIMBTORE
MUMBAI BHUBANESHWAR
KRISHNAPATNAM
NELLORE
CHENNAI
TUTICORIN
TIRUCHCHIRAPALLI
HASANBANGLORE
KOLHAPUR
SOLAPURKAKINADA (MALLAVARAM)
VIJAYAWADA
DAMRA
DABHOL
5 mmtpa
KANJIKKOD
AURAIYA
GOA
CUTTACK
VIJAYPUR
KANPUR
NANGAL
GURGAUN
PUNE
BHARUCH
SURAT
HYDERABAD
RAJAMUNDRY
BHOPAL
KOCHI
5 mmtpa
ENNORE
5 mmtpa
BARMER
MUNDRA
6.5 mmtpa
Infrastructure - Existing & Future
BHILWARA
SRINAGAR
jAMMU
MEHSANA
PARADIP
RAIPUR
NAGPUR
JALGAON
UpcomingDAHEJ
10 mmtpa*
Pipeline GAIL RGTIL Others Total
Existing 6778 1365 3037 11180
Future (by 2014) 5573 3030 8983 17586
Total 12351 4395 12020 28766
Length in KM
Others include GSPL, IOC, Assam Gas etc.
Details* Dahej Expansion to 12.5MMTPA by 2014
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World and India - A comparison
Gas Pipeline Spread: (km / 100 sq. km.)
0.34
5.357
0.374 0.709
0
1
2
3
4
5
6
India USA China Pakistan
52
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Demand - Supply Scenario
(Projected)All figures inMMSCMD
Projected 2010-11 2011-12 2012-13 2016-17 2020-21
Natural Gas Demand 176 208 244 335 432
Domestic Supply 142 150 187 202 174
RLNG Terminal capacity 44 53 70 118 132
Deficit 10 -5 13 -15 -126
2010-11, 11-12 & 12-13 - Figs include firmed up RLNG Terminals
2016-17 & 2020-21 - Figs include RLNG Terminals in conceptual stage.
Source :MoPNG, Crisil Report & Internal Estimates53
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Gas Supply Scenario (Apr10 Jan11)
Domestic Gas RLNG Gas Market
Company Qty % Share
ONGC +
OIL56 44
RIL 56 44
Others 15 12
IOC 0 0
Total 127 100
Company Qty % Share
PLL 30 94
IOC 8.2 26
GAIL 15.8 52
BPCL 2.58
GSPC+
Others1.5 8
Shell 2 6
Total 32 100
Company Qty % Share
GAIL 83 52
RIL 56 35
GSPC +
Others9.3 6
IOC 8.2 5.5
BPCL 2.5 1.5
Total 159 100Quantities inMMSCMD
1MMSCMD = 0.33 mtoe54Source : PPAC
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Existing and upcoming LNG
Terminals in India
Location Company Capacity in
MMTPA
Status
Dahej Petronet LNG LTD
(PLL)
10 Capacity expansion to 15
MMTPA by 2013
Hazira SHELL 2.5 Expansion to 5.0 by 2015
Dhabhol RGPPL 2.5 Start up by 2012
Kochi Petronet LNG LTD
(PLL)
2.5 Commissioning by 2012
Ennore IOCL 5.0 Commissioning by 2015
Mundra M/s Adani 6.0 Commissioning by 2015
Dhamra, Orissa IOCL & Others 5.0 Commissioning by 2016
Mangalore ONGC Ltd 2.5 Commissioning by 2016
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Transnational PipelinesIran Pakistan India Gas Pipeline
Planned as Joint project with Iran & Pakistan.
Iran and Pakistan not allowing participation in pipeline project
with in their territory.
Around 2100 KM and $7 billion. Gas for India : 30MMSCMD
Unresolved issues with Iran & Pakistan - Mainly security ofsupplies
Turkmenistan- Afganistan Pakistan India Gas Pipeline
Approx 30MMSCMD import for India.
Mainly driven by ADB. No issue of security of supply as it isintegrated project to be managed by international consortium.
IOC as co lead partner is being considered finally by MoPNG
Sub-Sea Pipeline from Middle East(Oman) to India
85MMSCMD. At present at concept stage56
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Future outlook:
Pipelines in India
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India is a vast country endowed with quite a large area. It may
be ideal to inter link its different corners by means of pipeline
networks
With the growing demand of petroleum products & Gas
throughout the country, establishment of Oil & Gas pipeline
networks for petroleum transportation is the only alternative,
leaving railways to cope with the enormous task of handling
ever-increasing passenger and goods traffic.
Indian oil industry has identified a number of crude oil and
product pipelines that can be taken up for implementation in
future.
Future Outlook for Pipelines in India
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Growth potential of pipelines in India itself is immense. India is
now 5th in terms of length of Oil & Gas pipelines after USA
[588,376 km], Russian federation [235,145 km], Canada [113,025
km] , China [48,911 km] and India [32,476 km].
As per Hydrocarbon Vision 2025, the transportation requirement
for the petroleum products are projected to rise significantly in
the years to come.
It is expected that the total length of Oil and Gas pipelines in India
will double in next ten years.
Source: EnergyTrack
Future Outlook for Pipelines in India
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