© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com
Control Units Datasheet 930COM v1.0 Control Units Datasheet 930COM v1.0
Control Units
Phuel Modular Control Units
Phuel Modular Control Units, like our market leading Modular BOPs, provide an efficient flexible solution to suit any customer’s needs.Each unit is constructed from the best of materials and supportable, market proven components to ensure reliability & extended operational life.
Phuel Control Modules can be used as stand alone or combined to form the Control Unit you need to suit specific operations. We offer a wide menu of Modules to choose from:Grease Injection module, Pressure Test module, Chemical Injection module, PCE Control module, Wellhead Valve Control module, Electric Drive or Diesel Drive Power Pack modules.
The Modular approach allows for sharing of certain features reducing costs whilst offering unlimited flexibility in approach of supplying these Control Packages
The Phuel Modular control unit is ideal for service companies who want to maximise the return on their asset investment while saving both money and time.
Standard Features• All Stainless steel construction• Lockable door access on all sides (including control panel
side) provides market leading access to all areas for easy maintenance and inspection
• Lifting Eyes and forklift pockets for safe lifting operations• Wet centre reels with Hydraulic or Pneumatic driven
return mechanism with reel selector and speed control • Highest quality of hydraulic components common
throughout the range with spares available off the shelf globally
• Range of external connections for adaptability to existing systems and to allow the functionality to be shared between units
• Supplied fully certified to whatever standard is requested • CE marked /ATEX approved
Maintenance AccessibilityUncompromised access to all components for maintenance with no loss of floor space.With the Phuel product range the best comes as standard.
FlexibilityModular construction provides a high level of customisation with improved usability.
© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com
Control Units Datasheet 930COM v1.0
Control Units
Phuel Modular Concept
Control PanelsUnits are fitted with an Operators Panel that details the fluid circuits & control instruction. Each panel is constructed from precision laser cut stainless steel, engraved and infilled with a colour representation (mimic) diagram of the circuits. The panels aid the operator, simplify the operation and reduce the risk of control input errors.
This diagram illustrates the Phuel Modular Concept. Units are made up from a range of standardised frames and components providing the client with a unique specification to fit their exact needs.
This approach allows ‘future-proofing’ of operations. The modules can be reconfigured as and when needed.
Typical Control Panels
Control Panels Functional Modules
Wet Centre Reels
Enclosures
© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com
Control Units Datasheet 930COM v1.0 Control Units Datasheet 930COM v1.0
Control Units
Phuel Modular Control Units
EnclosuresDifferent types of enclosures are available to meet customer requirements. Customers can specify types of access and protection available.• Open Stainless Steel frame enclosure • Stainless Steel enclosure with weather proof sealed
doors• Stainless Steel enclosure with Roller Shutter doors• Optional weather-proof seals for maximum protection
available for all units• Full certification to various standards available (DNV
2.7-1)
Wet Centre ReelsPhuel have designed & manufactured the firstAll Stainless Steel full-bore Wet Centre Reels.
All of our units can be fitted with Stainless Steel Hydraulic, or Air Driven Wet Centre Reels.
The layout of the reels is highly configurable meaning that clients can specify the order and exact positioning of the reels.
Functional ModulesThe Modules can be mixed and matched to meet exact requirements. Available modules are:Grease Injection module, Pressure Test module, Chemical Injection module, PCE Control module, Wellhead Valve Control module, Electric Drive or Diesel Drive Power Pack modules.
© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com
Control Units Datasheet 930COM v1.0
Control Units
Internal layoutTo further demonstrate the level of flexibility offered by the modular approach units can be assembled with wet centre reels on the back (Layout option 1) or on the side of the unit (Layout option 2) as shown on following layout sketch. Connection between individual modules is provided via flexible hoses.
Key Information for OrderingThe following form is used to specify basic configurations:Tick the desired boxes and fill in the required amounts.
Modular Control Unit RequirementsFunctional Module
Certification
Enclosure
Drive
Maximum Working Pressure (psi)
Backup Accumulators
Zone Rating
Pressure Control Equipment
Zone 1
Electric
Open Frame
DNV 2.7-1
Wellhead Control
Zone 2
Diesel
Sealed Doors
API 16D
Grease Injection
Non-rated
Air
Roller Doors
Standard
Pressure Test
Rig Safe
Chemical Injection
Diesel Driven HPU
Diesel Driven HPU
Layout Option 1 Layout Option 2
Wet Centre Reels
Wet Centre Reels
PCE Functional Module PCE Functional Module
Grease InjectionFunctional Module
Grease InjectionFunctional Module
10,000
10 litres 20 litres 28 litres 35 litres
15,000 3,000 Other -
© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com
Control Units Datasheet 930COM v1.0 Control Units Datasheet 930COM v1.0
Control Units
Phuel Grease Injection UnitOperable Functions
• Air On/Off (toggle switch)• Grease Pump(s) On/Off. (dial air
regulator)• Grease Pump(s) working pressure
adjustment. (dial air regulator)• Grease Injection Selection (ball valves)• Grease Supply #1• Grease Supply #2.• Grease BOP• Dump Tank #1• Dump Tank #2• Air Wiper Working Pressure Adjustment
(dial air regulator)
Indicators
• Grease Supply Pressure #1 (4” gauge)• Grease Supply Pressure #2 (4” gauge)• Air Supply Pressure (1.5” gauge)• Grease Flowrate (stroke counters)• Visual Indication of Valve Position
(panel engraving + handle position)• Air Wiper Pressure (dial air regulator)
Key Ordering Information (example shown for 10k, Air Drive GI Unit)
Typical Control Panel
Modular Control Unit RequirementsFunctional Module
Certification
Enclosure
Drive
Maximum Working Pressure (psi)
Backup Accumulators
Zone Rating
Pressure Control Equipment
Zone 1
Electric
Open Frame
DNV 2.7-1
Wellhead Control
Zone 2
Diesel
Sealed Doors
API 16D
Grease Injection
Non-rated
Air
Roller Doors
Standard
Pressure Test
Rig Safe
Chemical Injection
10,000
10 litres 20 litres 28 litres 35 litres N/A
15,000 3,000 Other -
© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com
Control Units Datasheet 930COM v1.0
Control Units
Phuel PCE Control Unit
Key Ordering Information (example shown for 3k PCE, 35l Accumulator Control Unit)
Indicators
• Stuffing box pressure (2.5” gauge)• System hydraulic pressure (2.5” gauge)• Accumulator pressure (2.5” gauge)• Air supply pressure (1.5” gauge)• Visual indication of valve position
(panel engraving + valve handle position)
• BOP, Tool Trap & Tool Catcher Actuation Pressure (1.5” Gauges - optional)
Operable Functions
• Air On/Off (Toggle switch)• Normal Stuffing Box Operation (Hand
pump)• Optional Stuffing Box Operation
(Needle valve)• Tool Trap Operation (Rotary valve)• Tool Catcher Operation (Rotary valve)• BOP Operation (Rotary valves)• System Dump (Needle valve)• Stuffing Box Dump (Needle valve)• System Back Up (Hand pump)• Pressure Adjustment (Hydraulic
regulator)
Control Panel Layout
Modular Control Unit RequirementsFunctional Module
Certification
Enclosure
Drive
Maximum Working Pressure (psi)
Backup Accumulators
Zone Rating
Pressure Control Equipment
Zone 1
Electric
Open Frame
DNV 2.7-1
Wellhead Control
Zone 2
Diesel
Sealed Doors
API 16D
Grease Injection
Non-rated
Air
Roller Doors
Standard
Pressure Test
Rig Safe
Chemical Injection
10,000
10 litres 20 litres 28 litres 35 litres N/A
15,000 3,000 Other -
© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com
Control Units Datasheet 930COM v1.0 Control Units Datasheet 930COM v1.0
Control Units
Phuel Pressure Test Unit
Operable Functions
• Air On/Off (Toggle switch) • System Dump (Needle valve)• Pressure Adjustment (Air regulator ) • Test line isolation (Needle valve)• Chart recorder isolation (Needle valve)• Stroke counter reset (stroke counter button) • Emergency shutdown (push button)
Indicators
• Air supply pressure (1.5”gauge)• Test pressure (3.0”gauge)• Volume/Flowrate (stroke counters )
Typical Control Panel Layout
Key Ordering Information (example shown 10k Pressure Test Unit)
Modular Control Unit RequirementsFunctional Module
Certification
Enclosure
Drive
Maximum Working Pressure (psi)
Backup Accumulators
Zone Rating
Pressure Control Equipment
Zone 1
Electric
Open Frame
DNV 2.7-1
Wellhead Control
Zone 2
Diesel
Sealed Doors
API 16D
Grease Injection
Non-rated
Air
Roller Doors
Standard
Pressure Test
Rig Safe
Chemical Injection
10,000
10 litres 20 litres 28 litres 35 litres N/A
15,000 3,000 Other -
© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com© 2016 Phuel Oil Tools [email protected] www.phueloiltools.com
Control Units Datasheet 930COM v1.0
Control Units
Phuel PCE & Grease Injection UnitOperable Functions• Air On/Off (Toggle Switch)• Normal Stuffing Box Operation (Hand pump) • Optional Stuffing Box Operation (Needle Valve)• Tool Trap Operation (Rotary Valve)• Tool Catcher operation (Rotary Valve)• BOP operation (Rotary Valve)• System Dump (Needle Valve)• Stuffing Box Dump (Needle Valve)• Hydraulic system Back up (Hand Pump)• Hydraulic Pressure adjustment (Hydraulic Regulator)• Grease pumps On/Off (Dial Air Regulator)• Grease pressure adjustment (Dial Air Regulator)• Grease injection selection (Ball Valves)• Air Wiper On/off (Dial Air Regulator)• Air Wiper pressure adjustment (Dial Air Regulator)
Indicators• Air Supply pressure (1.5” Gauge)• System hydraulic pressure (2.5” Gauge)• Accumulator pressure (2.5” Gauge)• Stuffing Box pressure (2.5” Gauge)• BOP, Tool Trap & Tool Catcher actuation pressure (1.5” Gauge)• Visual indication of Valve position (Panel Engraving & Valve
Handle position)• Grease supply #1 pressure (3.0”gauge)• Grease supply #2 pressure (3.0”gauge)• Grease Flowrate (Stroke Counters)
Key Ordering Information (example shown combined 10k GI & PCE Unit, 35l Accumulator Control Unit)
Typical Control Panels
Modular Control Unit RequirementsFunctional Module
Certification
Enclosure
Drive
Maximum Working Pressure (psi)
Backup Accumulators
Zone Rating
Pressure Control Equipment
Zone 1
Electric
Open Frame
DNV 2.7-1
Wellhead Control
Zone 2
Diesel
Sealed Doors
API 16D
Grease Injection
Non-rated
Air
Roller Doors
Standard
Pressure Test
Rig Safe
Chemical Injection
10,000
10 litres 20 litres 28 litres 35 litres N/A
15,000 3,000 Other -