Download - Pep Boys Mech Fuel Trims 10 2014
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Fuel Systems: Central Port Injection (CPI) and Central
Sequential Fuel Injection (CSFI)
Notes Available At
www.meatraining.com/ttcfaq.htm
Webinar Will Start At 7:00pm & 9:00pm ESTUse Your Phone Or The Speakers On Your Computer
Or Phone: Call Access #1-646-558-2121: Use Code 926-599-428
Pep Boys Advanced Technical Training
Training Model
Setting the “new” standard in
Automotive Technician Training
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Training Model
Continuous Relevant Training
Training Customized to the Equipment in the shop
Focus is on results through “real world” content
Company wide support for all levels of technicians
“on demand”
e-learning module
“live” web
based training
Instructor Led Training
“live” web based training
Q1“on demand”
e-learning module
“live” web
based training
Instructor Led Training
“live” web based training
Q2“on demand”
e-learning module
“live” web
based training
Instructor Led Training
“live” web based training
Q3“on demand”
e-learning module
“live” web
based training
Instructor Led Training
“live” web based training
Q4
Mechanic Training Series 2014
Available Now At Learning
Central
Should Have Viewed
Wednesday October 1st 2014
Make Up Date Tuesday October 7th 2014
Schedule Now
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“On Demand” and Live Web Training a technician can view the from ANY PC
With any type of connection or speakers
Mechanic Training Series
Live Web Training 7PM / 9PM EST
7 PM6 PM
7 PM6 PM 9 PM
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Guidelines
Fuel System Testing and Diagnosis (CPI) Central Port Injection and (CSFI) Central Sequential Fuel
Injection
With Throttle Body Service
Pep Boys Advanced Technical Training
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As you complete this course, you will be able to:
Objectives
• Understand CPI and CSFI Fuel Systems And “Real World” Testing Techniques.
• Quickly And Accurately Diagnose CPI and CSFI Fuel System Problems
• Maintain Fuel Systems For Best Efficiency
CPI: Central Port Injection
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Injector Location (Spider)
Fuel Injector
Fuel Return Line Fuel Pressure Line
Fuel Pressure Regulator
Fuel Line’s Inlet and Outlet
Fuel In
Fuel Return
CPI Assembly
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Fuel Injector V6
1 Fuel Injector
1 Fuel Pressure Regulator
6 Poppets
6 Fuel Injector Lines
How does it work?
Fires All Poppets At Once
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Poppet Injector
Fuel Injector Line
Spring
Ball Valve and Seat
Fuel Pressure
Opens Poppet To Allow Fuel Through
Maxi Injector
• 1.5 – 2.1 ’s
• 4 amps peak
• 1 amp hold
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Injector Connector
Fuel Injector Connector
Power From Fuse On Pink /
Black Wire
Control From PCM On Dark
Blue Wire
Injector Wiring
Power From Fuse On Pink /
Black Wire
Control From PCM On Dark
Blue Wire
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Injector Pattern (Peak and Hold)
Probe is set to 200mv/2a
14 v Power At PCM Terminal
PCM Grounds Dark Blue
Wire
Current Ramps Up To 4 amps
Currents Peaks At 4
Amps
(Peak and Hold) Continued
Probe is set to 200mv/2a
PCM Holds Injector On
Current Is Limited To 1 Amp During Hold Section
Injector Turns Off
Current Goes Back To 0 amps
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Fuel Pressure Regulator
• Mounted on the CPI unit
• Vacuum comes from engine
• Should maintain
– 58 psi to 60 psi cranking
– 52 to 54 psi running
Fuel Pressure Regulator
Fuel Pressure Regulator Vacuum Port
Fuel Pressure Specs
• FUEL PUMP TESTING(KOEC): 58-60 Minimum(KOER): 52-54(Deadhead): 75-100 Psi
• Volume: Minimum 1 Pint In 30 Seconds
• Must Hold Rest Pressure
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Fuel Pump Current Draw
Ground
Each Division = 2 Amps
Fuel Pump Current Draw 8 – 10 Amps
CPI: Central Port Injection
Customer Complaint Very Hard To Start or No Start
Spark OK
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Where to start???????
•Fuel Pressure 1st!!!
Checking Fuel Pressure
Fuel Pressure Test Port
Fuel Pressure Return Line
58 psi Minimum
Should Hold Rest Pressure
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Check Fuel Pressure Cranking
52 PSI Cranking
There Is Fuel Pressure: Is It
Enough?
Fuel Pressure Specs
• FUEL PUMP TESTING(KOEC): 58-60 minimum(KOER): 52-54(Deadhead): 74-100 psi
• Volume: 1 Pint In 30 Seconds
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Testing Fuel Pressure
52 PSI Cranking
Testing Dead Head Fuel Pressure
54 PSI Cranking
Crimp Off Return Line
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Dead Head At Filter
54 PSI Cranking
Confirm Good Power And Ground To Pump And Acceptable Voltage Drop Of
.5 volts Or Less
Fuel Gauge At Inlet To Filter
1st Poll Question
1st Poll Question
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Central Sequential Fuel Injection (CSFI)
4.3L, 5.0L and 5.7L
CSFI Location
Under Upper Manifold
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CSFI Connector
Fuel Lines Wiring To Injectors
CSFI Injector Assembly
CSFI Assembly
CSFI Tubes
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CSFI Fuel Pressure Regulator
Fuel Pressure Regulator
O-Ring Seal
Replaceable Regulator
Fuel Pressure Regulator
Fuel Pressure Regulator Retainer
Fuel Pressure Regulator
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CSFI Assembly Removed
Fuel Lines Attach
8 Individual Injectors
8 Individual Poppets
8 Individual Hoses
Fuel Injector Pins
Each 2 Pins Is One Injector
Each Injector Has A Resistance Of
12 Ohms
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Injector #2 Injector #4 Injector #3
Injector #1
Injector Numbering Cylinder 1,2,3,and 4
Injector Numbering Cylinder 5,6,7,and 8
Injector #7Injector #5 Injector #6
Injector #8
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Injector Assembly V8
8 Injectors
8 Poppets
1 Regulator
8 Hoses
Replaceable Injectors
Each Injector Is Individually Replaceable
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A Single Injector and Poppet Assembly
IndividualInjector
IndividualPoppet
Cover Removed
Remove Cover and Test HERE
Pin ABlack / WhitePin F
Black
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Injector Wiring
Power Feeds To All 6 Injectors Are Pink
Ground Control Wires Differ In Color
Current Probe is set to 100mv/1a
Injector Pattern (Saturated Switch)
Power At PCM
PCM Grounds Control
Wire
Current Ramps Up To 1 Amp
PCM Releases Ground
Current Goes To 0
Amps
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Fuel Pressure Testing
Key On Engine
Cranking 62 PSI
Fuel Pressure Specs
• FUEL PUMP TESTING(KOEC): 60-62 Minimum(KOER): 54-57(Deadhead): 75-100 Psi
• Volume: Minimum 1 Pint In 30 Seconds
• Must Hold Rest Pressure
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CSFI Misfire 5.7L V8
Customer Complaint Misfiring and Check Engine Light On
P0300: Random Misfire
Misfire Counter Shows Cylinders #2 and #7 Highest Counts
Multiple TSB’s For Sticking Injectors
Using VERUS To Test Injectors
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Injector Balance With VERUS
Each Injector Can Only Be Pulsed Once Per Ignition
Cycle
Pick An Injector
As You Pulse Each Injector The Option To Pick It Again
Will Disappear
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Scan Tool Energizes Fuel Pump
Scan Tool Has PCM Prime The Fuel Pump To
KOEO Reading Record The Start Reading
Scan Tool Pulses Injector
Scan Tool Has PCM Pulse
Each Injector The Same Amount Of
Time
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Watch Pressure Drop and Record It
Cyl 1 Dropped To 48 psi
Cyl 2 Dropped To 58 psi
Cyl 3 Dropped To 48 psi
Cyl 4 Dropped To 48 psi
Cyl 5 Dropped To 48 psi
Cyl 6 Dropped To 48 psi
Cyl 7 Dropped To 58 psi
Cyl 8 Dropped To 48 psi
PCM Will Energize Fuel Pump In Between Each Injector Pulsing
Starting Pressure Is 62 Psi
8 Individual Injectors Can Be Changed
Injector Can Only Be Cleaned Or
Replaced
V8 Engines Have 8 Individual Injectors
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Poll Question #2
Poll Question #2
TSB 00-06-04-003B
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Cleaning Works Temporarily
• Sticking Poppet Valves Causing Misfires
– Verify Problem
– Injector Cleaning (GM # 12345104)
• Replace Assembly With Updated Part
CSFI Injectors
CFSI Style Injectors
CSFI Style Poppets
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Multec 2 Injectors Moved From Inside Assembly To End
Of Tube
Plastic Protector To Reduce Build
Up
Multiport Flexible Injector Assembly (MFI)
Injector Tubes Must Be Routed Properly
1) Cylinders 6 and 8
2) Fuel Pressure Regulator
3) Cylinders 2 and 4
4) Cylinders 5 and 7
5) Cylinders 1 and 3
Routing In TSB
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MFI Assembly Installed
Updated MFI Assembly
Maintaining Fuel Systems
• Engine Performance Warning Signs
– Loss Of Power
– Gas Mileage Drops
– “Knocks or Pings” On Acceleration
– Stalling
– Hard Starting
– Engine Runs Rough
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Fuel System Cleaner
Adding Fuel System Cleaner
Helps Maintain The Entire Fuel System
Throttle Bodies and Induction Service
Vacuum Supply For PCV System
EGR Tube For EGR System
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Induction Cleaning
Attached To Vacuum Port
Slowly Add Till Bottle Is Empty
Cleans Intake Manifold, Carbon From Valves, Carbon From Combustion Chambers and Carbon From
Pistons
Carbon Build Up On Valves
Carbon Build Up On Valve
Clean Valve
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Dirt Builds Up On Plate and On Throttle Body
Surging, Low Idle, Stalling At Stop
Cleaning
If Dirty, But Not Extremely Dirty
Throttle Body Can Be Cleaned Using Proper
Spray Cleaner
Spraying While Holding RPM’s Up
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After Cleaning
Using Spray Cleaner With Engine Running
Throttle Body Removed
If Extremely Dirty More Than Spray May Be
NecessaryCan Be Cleaned Using Rag, Sponge or Small
Brush
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After Cleaning
After Cleaning
Cleaning The Throttle Body Can Fix:
SurgingLow Idle
Stalling At Stop
Fuel Injector Cleaning
Dirty Injector Clean Injector
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Poll Question #3
Poll Question #3
Summary
• Understanding CPI and CSFI Systems Can Speed Diagnostic
Time and Accuracy
• Understanding Fuel Pressure As It Relates To CPI and CSFI
Systems Helps To Accurately Find and Quickly Repair Drivability
Problems.
•Fuel System Maintenance Keeps The Vehicle Running At It’s Peak
Performance
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Q and A session
• Q and A session is voluntary
• Questions are repeated to whole group anonymously
• No names attached to the questions
• Questions on this technical topic only
79
Notes Available At
www.meatraining.com/ttcfaq.htm
I Will Repeat The Question Anonymously
To The Group
I Am The Only One To See The Questions
Enter Your Questions Here and Click Send
Fuel Systems
Please Type Questions In Box