Download - Panel Beating Materials
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PANEL BEATING MATERIALS
May 17, 2010
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At the end of this course participants will be able to:
Learning Objective
Identify Panel Beating materials
Identify materials uses
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Discussion Outline
Panel Beating materials
Materials Uses
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The key to a successful bodywork is the ability of a bodyman to use a recommended and correct quantity of panel beating repair materials.
On completion of this course you should have a sound knowledge of body repair materials and its uses.
Introduction
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Materials are consumable items; that is items that are used and can not be re-used
Definition
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Metals – body partsWelding rods GlassesBody filler FoamSanding paper Sanding disc Tap screwPrimer
Materials are consumable items; that is items that are used and can not be re-used again.
ElectrodesBolts and nutsStudRivet pinsBrazing rodsFluxGlueMasticRubber
PANEL BEATING MATERIALS
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Metals – body parts
Body parts are used for parts replacement.
(7) Boot cover hinges (#)
(8) Boot cover panel (G2)
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Welding rods
Welding rod is used for oxy-acetylene welding operation as metal filler.
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Used for Windscreen and Glass replacement
Glasses
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Used for filling of dents that can not be completely retouched
Body filler
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Used for upholstery and for padding
Foam
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Used for sanding operations
Sanding paper
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Used for disking out small dents/hump, file marks, and for dressing of body filler.
sanding disc
sanding disc P80
sanding disc P120
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Used for removing welding rag, spot weld and grinding excess weld.
Grinding disc
grinding stone
grinding disc
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Used for fixing of mobile parts
Tap Screw
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Fiberglass, (also calledglass fiber), is material made from extremely fine fibers of glass. It is used as a reinforcing agent for many polymer products.
Fiberglass Cloth
Fiberglass sheet
Fiberglass bundle
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Flux coated steel electrode used in the shielded metal arc welding, (SMAW) process
Electrodes
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Electrodes
Copper chromium alloyed electrode used in the electric spot welding, (ESW) process
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Used for temporal joining of parts
Bolts and nuts
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Used for holding harnesses.
Stud
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Used for riveting operation
Rivet pins
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Used for brazing processes
Brazing rods
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used for oxy-acetylene welding operation as a shield.
flux
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Glue can be used to join metal, composites and fabric.
Glue
Two-part Epoxy
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For sealing of openings in-between metals. Has high adhesive qualities to steel, aluminum, copper, plastic pipes, communication cables and heavy power installations.
Mastic Sealant
Two-part Epoxy
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Used as mat.
Rubber
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Used for taping car for selection painting.
Masking Tape
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Used for priming car body before painting.
Primer
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Conclusion
Material usage in carbody repair require carefulness because excess application leads to the damage of the job.
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THANK YOU