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ORBITAL SANDING MACHINE REPAIR GUIDE
07/2007
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Table of contents
Application Slide:
Orbital Sanders 343CV and 343DB 3
Orbital Sanders 353CV and 353DB 5
MPA1027 General service tool kit for OS 7
Orbital sander Spare Part Kits 8
Motor disassembly 9
Change of under bearings 23
Change of front end bearing 41
Motor assembly 51
Machine assembly 58
Change of air inlet 66
Change of speed valve 70
Change of muffler 83
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Orbital Sanders 343CV and 343DB
OS343CV75 x 100 mm, 33 HCode: 8991600111
OS343DB75 x 100 mm, 33 HCode: 8991610111
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Orbital Sanders 343CV and 343DB Parts
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Orbital Sanders 353CV and 353DB
OS353CV81 x 133 mm, 54 HCode: 8991800111
OS353DB81 x 133 mm, 54 HCode: 8991810111
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Orbital Sanders 353CV and 353DB Parts
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MPA1027 General service tool kit for OS
Code: 8991606011
Service clamp T-7
Bearing separator
Service wrench T-6
Spindle bearing removerT-9
Bearing press sleeveT-13
Hex wrench 8 mm
Hex wrench 2,5 mm
End plate bearing tool T-8
Spindle puller T-12
T-2A
T-2B
T-3B
T-3A
Spindle bearing pressing tools:T-3A, T-3B, T-2A, T-2B
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OS Spare Part Kits
MPA0805 10 000 opm Muffler kitfor OSCode:8993017211Contents: MPA0032 x 2, MPA0038, MPA0166
MPA0807 Spindle bearing kitfor 77mm ROS and 75x100mm OSCode:8993019611Contents: MPA0162, MPA0196, MPA0161, MPA0108, MPA0126, MPA0177
MPA0806 Spindle bearing kitfor 81x133mm/ 75x180mm/93x180mm OSCode: 8993019411Contents: MPA0016, MPA0017, MPA0018, MPA0020, MPA0035, MPA0193
MPA0798 Air inlet kitfor ROS and OSCode: 8993018811Contents: MPA0007, MPA0013, MPA0014, MPA0009
MPA0799 Endplate bearing kitfor ROS and OSCode: 8993019811Contents: MPA0019, MPA0040, MPA0021
MPA0800 Speed valve kit for ROS and OSCode: 8993019011Contents: MPA0008, MPA0015, MPA0039,MPA0043, MPB0014
MPA0801 Rotor, Vanes and Key kitfor ROS and OSCode: 8993017711Contents: MPA0010 x 5, MPA0041 MPB0005
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Motor Disassembly
Remove the four screws holding the backing pad with the hex wrench 2,5mm tool.
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Motor Disassembly
Apply the service clamp T7 to the bench vise
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Motor Disassembly
Apply the sander to the service clamp and fasten it firmly.
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Motor Disassembly
Remove the center screw with the hex wrench 4mm.
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Motor Disassembly
Remove the four screvs holding the pad support with hex wrench 2,5mm.
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Motor Disassembly
Remove the pad support and the spacer.
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Motor Disassembly
Turn the machine around and remove the four screws holding the pad support assembly
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Motor Disassembly
Remove the pad support assembly from the motor house.
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Motor Disassembly
Apply the service wrench T-6 into position into the slots. Loosen the motor by turning the wrench anti-clockvise.
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Motor Disassembly
Attach the spindle puller T12 to the motor. Attach the service wrench T-6 to the spindle puller T12.
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Motor Disassembly
Pull the motor out of the house. It might help to loosen up the bench vice a little.
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Motor Disassembly
Remove the motor top retaining ring.
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Motor Disassembly
Release the under bearing plate cylinder & rotor and upper bearing plate from the motor shaft by a pulling device.
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Motor Disassembly
1. Retaining ring
2. Bearing
3. Rear end plate
4. Pin
5. Cylinder assembly
6. O-ring
7. Vanes
8. Rotor
9. Key
10. Front endplate
11. Bearing
12. O-Ring
13. Lock ring
14. Shaft balancer1. 3.
2.
4.
5.
7.
8.
9.10.
11.
6.
12.
13.
14.
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Change of under bearings
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Change of under bearings
Apply the shaft balancer to the bench vice.
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Change of under bearings
Remove the retaining ring (24)
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Change of under bearings
Attach the spindle puller T12 to the shaft balancer (14). Attach the service wrench T-6 to the spindle puller T12. Pull out the spindle assembly from the balancer.
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Change of under bearings
Remove the retaining ring from the bearing.
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Change of under bearings
Apply the bearing separator under the washer. Disconnect the bearings from the spindle assembly.
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Change of under bearings
Finally remove both bearings from the shaft with a pulling device.
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Change of under bearings
14. SHAFT BALANCER
18. RETAINING RING
19. BEARING
20. SHIM
21. BEARING
22. SHIM
23. WASHER
24. RETAINING RING
25. SPINDLE ASSEMBLY
18. 22. 19. 20.
14..
21. 23. 25. 24.
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Change of under bearings
Apply the Spindle assembly (25) into the T-3A tool.
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Change of under bearings
Apply the washer (23) on the spindle assembly (25).
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Change of under bearings
Apply the shim(22) on the spindle assembly (25).
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Change of under bearings
Apply the bearing (21) on the spindle assembly (25).
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Change of under bearings
Press the bearing into position by the bench vice or hydraulic press. Support the bearing with press tool T-2B when pressing.
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Change of under bearings
Apply the shim (20) over the bearing.
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Change of under bearings
Apply the second bearing (19).
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Change of under bearings
Press the bearing into position by the bench vice or hydraulic press. Support the bearing with press tool T-2B when pressing.
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Change of front end bearing
Apply the spindle assembly (25) into the shaft balancer (14).
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Change of under bearings
Lock the spindle assembly to the shaft balacer with the retaining ring (24).
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Change of front end bearing
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Change of front end bearing
Apply the end plate to the press tool T-3A. Apply the bearing tool T-8 to the end plate.
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Change of front end bearing
Remove bearing from the end plate by nocking it out from the plate.
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Change of front end bearing
Apply the new bearing to the plate. Press it slightly to it’s position on the plate.
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Change of front end bearing
T-3B
Press the bearing into position by the bench vice or hydraulic press. Support the bearing with press tool T-3B when pressing.
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Change of under motor bearing
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Change of under motor bearing
Apply the bearing separator under the motor lock ring beneath the front and end plate. Pull and disconnect the bearing from the plate.
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Change of under motor bearing
Finally remove the bearing from the shaft with a pulling device.
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Change of under motor bearing
Apply the new bearing onto the shaft (14).
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Change of under motor bearing
Apply the bearing pressing socket T-13 to the bearing inner race. Press or nock the bearing (11) gentle to it’s position.
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Motor Assembly
Position the front end plate (10) to the bearing (11).
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Motor Assembly
Apply the bearing pressing socket T-13 to the front end plate. Gentle! Press or nock the front end plate (10) to position on bearing (11).
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Motor Assembly
Apply the key (9) to the shaft (14).
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Motor Assembly
Apply the rotor (8) to the shaft (14). Replace the rotor / vanes (7) if damaged or vorned out
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Motor Assembly
Mount the cylinder (5) to its position.
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Motor Assembly
Apply rear end plate (3) with bearing (2), to the motor. Nock the bearing and rear end plate to position. Apply the O-Ring (6) to the cylinder (5).
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Motor Assembly
Apply and lock the retaining ring (1).
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Machine Assembly
Apply the motor to the machine frame.
NOTE! The pin (4) shall fit into the grove on the machine frame.
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Machine Assembly
Apply the lock ring (13) over the motor.
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Machine Assembly
Fasten the the motor to the body with the service wrench tool by turning it clockwise.
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Machine Assembly
Apply the pad support assembly (41) into the house and fasten them with the hex wrench 2,5mm tool.
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Machine Assembly
Apply the spacer (27) on top of the motor.
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Machine Assembly
Apply the pad backing on top of the motor. Fasten the center screw (45) with the hex wrench tool 4mm.
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Machine Assembly
Fasten the other four screws (44) holding the pad backing with the hex wrench tool 2,5mm.
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Machine Assembly
Apply the pad (46) and fasten the four screws (42) holding it to the machine with the hex wrench tool 2,5mm.
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Change of air inlet
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Change of air inlet
Remove the vacum hose from the inlet bushing (51).
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Change of air inlet
Remove the inlet bushing (51) from the machine.
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Change of air inlet
51. INLET BUSHING 52. VALVE SPRING 53. VALVE 54. SEAT
Change the parts that are worn out and apply the parts back together in reverse order.
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Change of speed valve
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Change of speed valve
Remove the pin (29) holding the lever (28).
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Change of speed valve
Remove the retaining ring (39) holding the speed control (38).
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Change of speed valve
28.
29.
39. 31.
35.
38.
28. LEVER
29. PIN
31. SLEEVE
35. VALVE STEAM ASSEMBLY
38. SPEED CONTROL
39. RETAINING RING
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Change of speed valve
Apply the slleve (31) into the housing.
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Change of speed valve
Apply the speed control (38) into the housing. Lock the speed control with the retaining ring (39).
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Change of speed valve
Apply the Valve steam assembly (35) into the housing.
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Change of speed valve
Apply the seat (54) into the housing.
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Change of speed valve
Valve (53) into the housing.
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Change of speed valve
Apply the valve spring (52) into the housing.
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Change of speed valve
Attach the inlet bushing (51) to the housing.
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Change of speed valve
Attach the vacum hose to the inlet bushing (51).
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Change of speed valve
Attach the lever (28) to the machine. Fasten the lever with the pin (29).
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Change of muffler
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Change of muffler
Remove the muffler assembly (50) from the housing.
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Change of muffler
Change the parts that are worn out and apply the parts back together in reverse order.