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Optimized WWW Plant Solutions
Presented by Alan Hudson and Elliott Hernandez
Smart Water for Smart Cities Workshop11:00 PM Tuesday May 13, 2014
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By end of this session, you will know…
1.How technology is driving progress
2.The areas that can be brought
together into a collaborative system
3.The meaning of PlantStruxure PES
– a Process Automation System
4.Other ideas for Optimization
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Main energy consuming applications
Wastewater lifting *Raw water intake **
Reverse osmosis desalination **Wastewater aeration ***
Drinking water distribution ***
Sludge Dewatering *
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Other Areas of Focus
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The Automation & Control System
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Reduction in
TIMEReduction in
RISKReduction in
COST
… we have designed
GOAL: Minimize energy costs while achieving overall production objectives
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The Process Automation market
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Process Discrete……
The traditionalDCS world…
1975
HoneywellABB
EmersonInvensys
YokogawaSiemens
The traditional PLC/SCADA world…
1968
SchneiderElectric
SiemensRockwellMitsubishi
Omron
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The Process Automation market
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Process Discrete……Honeywell
ABB EmersonInvensys
YokogawaSiemens
1975 1968
Schneider Electric
SiemensRockwellMitsubishi
Omron
…2 worlds that now compete
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Process Discrete
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…inspired by Intelligent Energy Management…
Enterprise portal
Supervision
Supervision
BUILDING
WHITE SPACE
POWER
SECURITY
Supervision
Integration of data, power, security, cooling and automation in the digital world, for intelligent energy from plant to plug
PROCESS
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Transparency of Information
Smart Devices
High Availability
Powerful Scalable Controller Platform
Standard Fieldbuses
Openness to the IT level
…built on great products…
Market leadingOperations &Optimization Software Suite
Building Energy Aware ArchitecturesNative Integration of Power & Energy Devices
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Key benefits in a nutshell
Digitize your plant ! Bring productivity to a whole new level. Smart objects put all data at your engineer’s fingertips and maximize the life cycle of your plant
Bring intelligence to your operationsUse system wide cross-references to diagnose faster and make better decisions. Help leaner teams with process and automation knowledge
Reduce your time to market! Leverage increased standardization and intensive reuse to reduce engineering by up to 25%
Automate energy management in your processProvide new insights to plant management to eliminate energy waste at source of overconsumption with savings up to 30%
Improve efficiency with embedded know-howGet ready to use process libraries. Extend, adapt at your convenience to meet your exact needs
PlantStruxure PES™
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Digitize your plant!All your data at your fingertips
MotorMaintenance ManualProcess functional
description
Flowmeterdatasheet
Motor starter configuration & diagnostics
Flow meterconfiguration & diagnostics
Operator Screen
hundreds and hundreds of documents for your plant…
Flow meter Pump Motor
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Reduce your time to marketA whole new level of standardization and reusability
(S) (L) (XL)Valve Valve Manifold Pasteurizer
Reduce engineering by up to 25%
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Bring intelligence to your operations Right information, right time, right person
Why can’t I start my pump?
Powerful navigation services…
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Bring intelligence to your operations Built in relationships…
Innovative concept of “online cross references” to bring true intelligence to your operations…
Flow meter Pump Motor
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Embedded EditorsGlobal Environment
Contextual Menus& Services
System Explorer
Bring intelligence to your operationsFocus on the process
Innovative User Experience
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Automate Energy ManagementMake your energy productive
Real time dashboard
Optimization capabilities
Load shedding
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Standardize
EngineeringOperationSupport
Create Value
Process knowledgeAdvanced Control
Globalize
ReuseDeploy
Improve efficiency with embedded know-how
Ready to use libraries, open
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Automate Energy ManagementDirect into your process
Control
Operations
FieldProcessdevices
Energydevices
Processcontrol
ProcessSCADA
EnergySCADA
Energycontrol
Combine data from process & power
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Smart objects
…driven by innovation…Simple
DistributedIntelligence
KnowledgeManagement
Energy Efficiency
AdvancedControl
Auto-tuningfunctions
Intuitive control
Energy Dashboards
Smart GridReady
Remote monitoring
Contextual info
Energy modellingCloud resources
IP infrastructure
Virtualization
Augmented realityContextual info for maintenance
Mobile phone Apps for settingeasy and safe interactions
Control
Link
Manual
Trend
GenieFaceplate
Alarms
Asset Mgmt
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Success Stories - WWW
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Capacity increase from 30 million liter/day to 85 million liter/day.
•One integrated software for both PLC and SCADA•Single entry into the control system. •One database running on site. •Integrated documentation•One automation system and standard across the new plant and all WWW plant in the metropolitan area.
WWW upgrade and extension - South AfricaFirst System Integrator to implement PlantStruxure PES
Reduced Engineering time
integrated software for both PLC and SCADA 1 Data Base
ApplicationArea
1
WWW Library
Object Oriented
Standardization
Integration
Openness
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Energy
Foz do Brasil (2011)
supplying 77 million m³ of waterTreating 72 million m³ of sewageServicing 8.3 million people across Brazil
Saneatins:47 municipalities inBrazilian State of Tocantins
Treated water for 75% of population by 2017
Large Scale Waste Water TreatmentPublic Private Venture is realizing engineering benefits in Brazil
Object oriented databaseReuse objects
Energy Usage
PlantStruxure PES
Ease of Use
Single Database When compared to traditional system
Develop-ment time
Integration with existing system
Custom and predefined Libraries
Reduced merging control & supervision databases
EnergyEfficiency
Energy Efficiency
Internal use
ApplicationArea
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Thanks