TORQUE CHECKING QC WRENCHES
GUARANTEE ........................ 19
COD.56095COD.56096COD.56097COD.56098
OPERATING INSTRUCTIONS
CERTIFICATE INSIDE
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MAIN FEATURES
- Qualityinspectiontoconfirmtorquevalueofpre-tightenedbolt.- Usingretighteningmethodtodetectslightmovementoffastener.- Tighteningspeedgradesetting(effectiveinQCmode).- Support2modemeasurements: M1:QCmode. M2:Torquemeasurementmode.- Digitaltorquevaluereadout.- ±1%(CW)fortorqueaccuracy.- CWandCCWoperation.- BuzzerandLEDindicator(warningsignal):onlyavailableinQCMode.- FourUnitsSelectable(N-m,ft-lb,in-lb,kg-cm).- 250datamemoryforrecallandjointtorqueauditing.- Autopower-offafterabout15minutesidle.- AAregularandrechargeablebatteriesarecompatible.
NAMES AND FUNCTIONS OF PARTS
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1. ReversibleRatchetHead2. DirectionLever3. LCDReadout4. Buzzer5. CommunicationPort6. Buttons7. BatteryCompartment8. BatteryCap9. RatchetDrive10.Anti-slipHandle11.LEDIndicator12. TorqueValue13.Modenumber14.Units15. P(PeakHold)/T(Track)Mode16. PowerOn/ClearButton17.Modeselectionbutton18.Unit/SettingButton19.Up/DownButton
SELECTION GUIDE
Model No. Square Drive (inches) Max. Torque
56095 1/430N-m/22.12ft-lb/265.5in-lb/306.1kg-cm
56096 3/8135N-m/99.5ft-lb/1195in-lb/1378kg-cm
56097 1/2200N-m/147.5ft-lb/1770in-lb/2041kg-cm
56098 1/2340N-m/250.7ft-lb/3009in-lb/3469kg-cm
Accuracy±1%-CW/±2%-CCW
CommunicationYes
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SPECIFICATIONS
Model No. Max. Torque
(N-m)Square Drive
(inches)
Torque Measuring Range
(N-m)Length (mm)
56095 30 1/4 1.5~30 39056096 135 3/8 6.8~135 41556097 200 1/2 10~200 53056098 340 1/2 17~340 650
All Models
DatamemorysizeCW:±1%CCW:±2%
PCConnectivity*2 250OperationMode*3 Yes
TorquedisplayM1-QCmodeM2-torquemode
(M2mode)*4 Peakhold/Track
BrightLED12LEDs
(2Red+10Green)Unit Selection N-m,ft-lb,in-lb,kg-cmHeadType LeverTypeRatchetGearTeeth 36Battery AA x 2
OperatingTemperature -10ºC~60ºCStorageTemperature -20ºC~70ºC
Humidity Upto90%non-condensingDropTest 1m
VibrationTest*5 10GEnvironmentaltest*6 Pass
Electromagneticcompatibilitytest*7 Pass
NOTE: Accuracy is guaranteed from 20% to 100% full scale.
Note:*1:Theaccuracyofthereadoutisguaranteedfrom20%to100%ofmaximumrange+/-1increment.Calibrationpointisatthemiddlelineofblackcircleareaontherubberhandle.Formaintainingaccuracy,calibratethewrenchatregularintervals(1yearrecommended).*2:Useaspecialdesignedcable(accessory)touploadrecorddatatoPC.*3:M1mode(foranormalboltretighteningchecking). M2peak-holdmode(fortheboltsitslengthisunusuallongerorneedsanextensionbar).*4:Fortorquecalibration,pleasesetatM2trackmode.*5:Horizontalandverticaltest.
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*6:Environmentaltest: a.Dryheat b.Cold c.Dampheat d.Changeoftemperature e.Impact(shock) f.Vibration g.Drop*7:Electromagneticcompatibilitytest: a.Electrostaticdischargeimmunity(ESD) b.Radiationsusceptibility c.Radiationemission
BEFORE USING THE WRENCH
BATTERY INSTALLATION
-Removethebatterycap.-InserttwoAAbatteriesmatchingthe±polaritiesofthebatterytothebatterycompartment.-Replacethebatterycapandrotateittightlyaccordingtothefollowingfigures.
DirectionofBatteryandCapInstallation
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POWER ON AND AUTO ZERO RESET
- Setthewrenchhorizontallyonalevelsurfaceandletitsitwithouttouchingit,thengentlypresstopoweronthedigitalQCwrench.- Afterpoweron,autozero-resetwillbeprocessed.
- ATTENTION:1. If appearesduringpower-onprocess,itmeansthiswrenchhasbeentorquedto
morethan110%ofmaximumtorque.2. IMPORTANT!Whenusingthewrench,thewrenchmustbeplacedflat(horizontally)ontableorworkbench
beforeanyattemptismadetopoweruptheunit.Iftheuserattemptsthesefunctionswithoutfollowingtheinstructionsabove,theunit’sdisplay
willbegintoflashaseriesoffourzerosinthetophalfofthescreen.Inordertore-starttheunit,longpress .
ZERO RESET
- Ifnecessary,Zero-resetwillguaranteeanaccuratemeasurement.- Afterpoweron,longpress buttonisforzeroreset.- Usuallylongpress tozeroresetthedigitaltorquewrenchbeforeusingthewrench.- InM1mode,keepthewrenchsteadywithoutanydisturbanceandlongpress todo
zero-reset.- InM2mode,ifanexternalforceisappliedtothetorquewrenchduringzero-resetperiod,an
initialtorqueoffseterrorwilloccur.
AUTO POWER OFF
- Thewrenchwillautopoweroffafterabout15minutesidleforpowersaving.Press to poweronthewrenchagain.
CAUTIONS:Duringcommunicationperiod(sendappears),theautopower-offfunctionisdisabled.
RESET THE WRENCH
- Ifthewrenchdoesnotfunctionnormallyor appears,pleasegothroughtheresetprocesstoresetthewrench.- Toresetthewrench,loosenthebatterycapthentightenittore-start.Afterreset,remember
topress .
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LOW VOLTAGE INDICATOR
- Ifthebatteryserialvoltageisinlow,thewrenchwilldisplayabatterysymbolandthenturnoff.Replacebatteries.
SETTING
1.PowerOn/Clear 2.UnitSelection/Setting 3.Up/DownButtons 4.TorquemodeSelection
STEP 1: OPERATION MODE
Note: The “Operation mode” cycles from 1 to 2.
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STEP 2: UNIT SELECTION
M1mode:
M2mode:
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STEP 3: PEAK HOLD /TRACK MODE SELECTION
Note: 1. Track/PeakselectionisonlyeffectiveinM2mode.2. Pleaseskipthisprocedureandcontinuetothenextstep.
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3. Countingrecord:Thisfeaturecountshowmanytimesthewrenchhasbeenused,butonlycountswhenapplyingupto60%ofmaximumtorque.Thisrecordisnoterasableuntilre-calibration.Thefeaturewillcountupto65,000measurements.Regardingthenumberofmeasurements,thefollowingfiguremeanstherecordedcountis
10100.(No-1means10000times,No-2means20000timesreachedandsoon…)
TRACK MODE OPERATION
Note: 1. If appears,itmeansthewrenchhasbeentorquedtomorethan110%ofmaximum
torque.2. Whenmax.operationtorquehasbeenreached,thealarmwillchangetoasteadytoneand
thegreen&redLEDwillilluminate.
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PEAK HOLD MODE OPERATION
Note: 1. If appears,itmeansthewrenchhasbeentorquedtomorethan110%ofmaximum
torque.
2. If appears,itmeansthewrench’smemoryisfullandnomorevaluescanberecorded.Pleaserefertothe“PeakHoldModeRecordedValueReview”sectiontoclearthemomoryrecords.3. Whenmax.operationtorquehasbeenreached,thealarmwillchangetoasteadytoneand
thegreen&redLEDwillilluminate.
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M2 peak-hold mode:Suitablefortheboltsitslengthisunusuallongerorneedsanextensionbar.Pleasefollowthe
followingproceduretogettheQCvalue:
Operationprocedure:-Applyasteadyforceslowlytoretightenthebolt.-Whenuserfeelsaslightmovementonthebolt,stopoperation.
-Press or toretightennextbolt.
QC MODE OPERATION
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M1QCmode:Suitableforanormalboltretighteningchecking1) WhenQCtorquevalueiscaught,alllightsupandthebuzzersound(stopwarningsignal).2) Tighteningspeedgradesettingcanbechangedaccordingtouser’sspeedrequest(originally
setatspeedgrade20).
Attention:Whenthespeedexcessgrade20,errorcode“Er—“willappear,pleasefollowthefollowingprocedurestosetupthespeedgrade.
a)Preliminaryprocedure:
-Switchtospeedon: ,thengobacktomainmenu.Attention: “Speed on” means speed grade is under measuring.
-Applyasteadyforceslowlytoretightensomepre-tightenedboltsasatrialtogetanappropriatespeedgradeasstandard.(Speedgradediffersfromvariousbolts)
Whenwrenchdetectsaslightmovementofthebolt,thealarmwillchangetoasteadytoneandthegreen&redLEDwillilluminate,thenreleaseforce.
Pressing or canrepeatitagain.
Note
b)Operationprocedure:
-Switchto ,andadjustspeedgradeto ,thengobacktomainmenu.-Applyasteadyforceslowlytoretightenbolts.
When wrench detects a slight movement of the bolt ,the alarm will change to a steady tone and the green&red LED will illuminate, then release force.
Note
-Pressing or toretightennextbolt.
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Note:
1. Defaultvalueofspeedgradeis . 2. Ifretighteningspeedisovertighteningspeedgrade, willbeshown.Pleaselongpress thenreleaseittoreturnmainmenu,thenreduceapplyingforcespeedandtryagain.
3. Pressing buttontorecordcurrenttorqueispossible.
PEAK HOLD MODE RECORDED VALUE REVIEW
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Note: 1. The“PeakHold”moderecordedvaluereviewalsocanbeoperatedfrom“Track”mode
operation.2. Ifyouoperateinthe“PeakHold”mode,thedisplaywillshow pleasegotonext
step.3. Iftherearenorecords,itwillshow .4. Thisfunctionisnotsupportedonalltypeofmodels.5. CommunicationmodeisforuploadingrecordeddatatoaPC.6. Communicationmodeisalsoforcalibrationoftorquewrench.Pleasecontactyourlocal
dealerformoreinformation.
CONNECTING COMMUNICATION CABLE
TurnoffpowerandthenconnecttheaccessorycablebetweentheCOMportofPCandtorquewrench.
UPLOADING RECORD DATA
- MakesuretheconnectionbetweenPCandwrenchisnormal.- Changethewrenchoperationmodeto“Send”.(Pleasereferto“PeakHoldModeRecorded
ValueReview”section)- UsePCtostarttheuploaderprogram.- Inuploaderprogram,firstselectthecorrectCOMportNo.- Next,selectthefilepathtosavetheuploadeddata.- Finally,press“upload”buttontotransmitthetorquerecordstoPC.- Theuploadeddataisthenshownonthecolumnandsavedinthe*.csvfile.UseMicrosoft
Exceltoview*.csvfile.
CAUTIONS: Refertotheuploaderprogramuserguideforthedetailoperations.
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ERROR MESSAGES
Error message Description How to do ?? Remark
Er0
Over-torqueof110%ofmax.torquespec.
Ifawrenchisoverloaded,theLCDscreenwillreportitbyshowing“Er0”whenpowerontheunit.
***Overload=110%ofmaximumtorque***e.g.56095,Max.torqueis30N.m,above33N.mmeansoverload.
Contactlocaldealer
Whatdealershoulddo:Step1:Checkifthe
accuracyisoutofrange.Step2:
- Ifstillwithintheguaranteedrange:useEr0removersoftwaretoremovethe“Er0”fromthe
display.- Ifoutofguaranteedrange:re-calibrate,then,useEr0removersoftwaretoremovethe“Er0”from
thedisplay.
Er1~Er3 Originalfactorytestwhenmanufacturing. - - - - - - - - - - - - - - - Userscan’tseetheseEr.
Er4
1)Anglemoduleinitialization(ºººº)toolong2)Wrenchnotinreststatus:theanglesensorfeelingamovementwhichcausessensorkeepingcountingangle,sothewrenchcannotberesetandstartworking.
3)Applyingatighteningtoofast.(solution:pleaseslowdownabittoavoidproblemoccur).
PressCtore-starttheunit.Theunitmustbeheldstillduringangle
initialization
Wrenchmustbeplacedflat(horizontally)ontableorworkbenchbeforeanyattemptismadetochangevaluesortopoweruptheunit.PressCtore-startthe
unit.
Er5 Anglemodulecommunicationfail
PressCtore-starttheunit.
ItmeansPCBoardproblem,pressCtore-starttheunit.Iffail,contactlocaldealer.Dealershouldchangethescreenpanel.
Er-- Rotationspeedtoofastinanglemode
Rotatewrenchwithin30°/secinanglemode PressCtore-starttheunit.
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MAINTENANCE AND STORAGE
ATTENTION:One-yearperiodicrecalibrationisnecessarytomaintainaccuracy.Pleasecontactyourlocaldealerforcalibrations.
CAUTION:1. Over-torquing(110%ofMax.torquerange)couldcausebreakageorloseofaccuracy.2. Donotshakeviolentlyordropwrench.3. Donotusethiswrenchasahammer.4. Donotleavethiswrenchinanyplaceexposedtoexcessiveheat,humidity,ordirect
sunlight.5. Donotusethisapparatusinwater.(itisnotwaterproof)6. Ifthewrenchgetswet,wipeitwithadrytowelassoonaspossible.Thesaltinseawatercan
beespeciallydamaging.7. Donotuseorganicsolvents,suchasalcoholorpaintthinnerwhencleaningthewrench.8. Keepthiswrenchawayfrommagnets.9. Donotexposethiswrenchtodustorsandasthiscouldcauseseriousdamage.10.DonotapplyexcessiveforcetotheLCDpanel.11. Applytorqueslowlyandgraspthecenterofthehandle.Donotapplyloadtotheendofthe
handle.
BATTERY MAINTENANCE
1. Whenthewrenchisnotgoingtobeusedforanextendedperiodoftime,removethebatteries.2. Keepasparebatteryonhandwhengoingonalongtriportocoldareas.3. Donotmixbatterytypesorcombineusedbatterieswithnewones.4. Sweat,oilandwatercanpreventabattery’sterminalfrommakingelectricalcontact.To
avoidthis,wipebothterminalsbeforeloadingabattery.5. Disposeofbatteriesinadesignateddisposalarea.Donotthrowbatteriesintoafire.
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