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NoX OL 4200 S HPDC structural components machine, injection characteristics and process control features
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AUDI source
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AUDI source
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BDW source
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Mechanical Requirements
• High elongation
• High Yeld Strengh
• High Ultimate Strengh
• Heat treatment
Rheinfelden source
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• Large frontal area
• Thin walls
Combination of
That means:
• Large HPDC machine size
• Short filling time i.e. high 2nd phase velocity
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NoX Integrated Strategy
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Twin Valve High Dynamic close loop control (TVHD ICS)
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Fig. 7 TDP "Twin valves" system
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10 Mts/sec Injection velocity
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Setting and actual velocity values excellent matching
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Setting and actual velocity values excellent matching
Overlapping the two curves it’s possible to appreciate also graphically the excellent matching between setting and actual result of fastdynamic and accurate response time both electronic as well hydraulic
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2nd phase velocity as high as 10 mt/sec, good
injection parameters stability (Cmk > 1,33) combined
with traditional rigidity of IDRA clamping unit, are
associated to high vacuum technology
NoX
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Micro porosity due to turbulence and shrinkage heavily reduces mechanical properties
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NoX Technology
o Deep die cavity vacuumMinimized gases contents
oAvoid metal oxidation because no contact to air(noOxides)
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NoX TechnologyMetal Density Index Di 1‐2
Degassing with Stirring using Argon (not N2)
Source
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NoX Technology
Foseco courtesy
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NoX Technology
1000 mbar
250 mbar
150 mbar
50‐90 mbar
Good conventional vacuum limit
NoX standard process(T5 and limited welding)
NoX limit for T6 and contour welding
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NoX Technology
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Feeding pipe heating
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OL 2200 S NoX con forno
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OL 4200 S NoX
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OL 1400 R NoX
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NoX VacuumTechnology
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NoX VacuumTechnology
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Sealed Die
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Structural Component
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Structural Component
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Structural Component
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Vacuum Valve stroke operated
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Vacuum Valve metal operated
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Vacuum Valve management
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Cavity Vacuum profile
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NoX Technology
Turn Key supply including die and production start up
Complete range of machines
•From 1200 to 4200 Ton of clamping force•Toggle S Series and 2 platen R Series clamping system
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OL 1400 R NoX
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