Navy Gas Turbine Engine Remote Navy Gas Turbine Engine Remote Monitoring and DiagnosticsMonitoring and Diagnostics
Dave WeeksGBA 573Summer 2002
SAICSAIC► San Diego HeadquartersSan Diego Headquarters► 40,000 Employees40,000 Employees► $6.1 B FY02 Revenue$6.1 B FY02 Revenue► Fortune 500Fortune 500► 60% DOD – 40% Commercial60% DOD – 40% Commercial► Employee OwnedEmployee Owned► Autonomous UnitsAutonomous Units
Navy Gas TurbinesNavy Gas Turbines
- 2,500 Kilowatts
- 25,000 Horsepower
886 Navy Gas 886 Navy Gas TurbinesTurbines
What’s the Problem?What’s the Problem?►Material readiness unknownMaterial readiness unknown►Condition deterioratingCondition deteriorating►Total cost of ownership inflationTotal cost of ownership inflation►Navy training focuses on operations not repair or Navy training focuses on operations not repair or
diagnosticsdiagnostics►Manning ReductionsManning Reductions►Flood with data vice infoFlood with data vice info►Average tech experience: 10 enginesAverage tech experience: 10 engines
What’s the Solution?What’s the Solution?►Proactive Proactive
Preventative DiagnosticsPreventative Diagnostics Automated trend analysis.Automated trend analysis.
►Remote monitoring capability.Remote monitoring capability. Routine health.Routine health. Real time casualty.Real time casualty.
►Shore based diagnostics from experts.Shore based diagnostics from experts.►Maintenance recommendations to the ship Maintenance recommendations to the ship
and repair yard - real time. and repair yard - real time. ►Average tech experience: 1,000 enginesAverage tech experience: 1,000 engines
Mature TechnologiesMature Technologies► 2,500 Airline Engines2,500 Airline Engines► 200 Commercial Power 200 Commercial Power
StationsStations
► World Wide Satellite World Wide Satellite ConnectivityConnectivity
► Established Diagnostic Established Diagnostic CentersCenters
Teaming Teaming brings brings
specialization specialization - General Electric
- Lockheed Martin
- Harris
- Globalstar and Iridium
- SAIC
System ArchitectureSystem Architecture
SIMA Pearl Harbor WorkStation
SIMA San Diego WorkStation
NAVSEA Work StationFTCPAC Work Station
Shore SatelliteTransceiver
Communications SatelliteCommunications Satellite Communications Satellite
Remote Diagnostics Processor
Contractor Team WorkStation
GE Engine Remote Diagnostics Center
LongTermData
Storage
Internet
Hub
Shipboard Processor
Shipboard SatelliteTransceiver
Shipboard WorkStation
ShortTermData
Storage
3 Months
CostsCosts► Installation Fixed Installation Fixed
Firm Price $400K Firm Price $400K ► Service $75K yearService $75K year
► 1 engine per 10 ship 1 engine per 10 ship overhaul avoidance. overhaul avoidance. Savings $20M per Savings $20M per yearyear
► ExperienceExperience► ReadinessReadiness
GainGain
AssumptionsAssumptions►Satellite AvailabilitySatellite Availability►Transmit LimitationsTransmit Limitations►Install Team 8 PeopleInstall Team 8 People►Monitoring Team 7 Monitoring Team 7
PeoplePeople►Estimate Based on Estimate Based on
San Diego ShipsSan Diego Ships
Growth PotentialGrowth Potential► Maintenance OrganizationMaintenance Organization► Coast GuardCoast Guard► Commercial shipsCommercial ships► Foreign NaviesForeign Navies► Military aircraftMilitary aircraft► Off shore platforms Off shore platforms ► Remote power stations and Remote power stations and
equipmentequipment► Navy non gas turbine systems Navy non gas turbine systems
Measurement of SuccessMeasurement of Success
►Service renewalService renewal►Additional shipsAdditional ships►Meet timelineMeet timeline►ProfitProfit►Retain the TeamRetain the Team