Download - Modular units presentation
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LEROUX & LOTZ TECHNOLOGIES
Modular units / presentation
BLENDING
MODULAR
UNITS
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APPLICATIONS
Modular units / benefits
NEW PROJECTS
EXISTING PLANTS
EXTENSION
MODERNIZATION, UPGRADE, REVAMPING
CUSTOMIZED MANUFACTURING EQUIPMENTS
LUBRICANTS BLENDING & FILLING
GREASES BLENDING & FILLING
FLUIDS (COOLANTS, BRAKE FLUIDS…) BLENDING & FILLING
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BENEFITS
Modular units / benefits
MODULARIZATION REDUCES COSTS AND DELAYS
MODULARIZATION AS INVESTMENT OPTIMISATION
Reduction on the overall project lead time.
Modules construction can be done simultaneously with on site other works.
Single contractor managing design, engineering, procurement and construction.
No site management costs for the process part of the project.
Only one customs clearance operation for the whole unit.
Full assembly and tests of the modules prior shipment to ensure proper fit up and
hassle free installation on site.
Non conformities identified and corrected during workshop commissioning.
Customer’s travelling expenses are minimized.
Overall costs of the components reduced through modularisation and standardisation.
Designed for easy capacity extension or/ upgrade.
Easy installation and dismantling (if relocation). Less housing space.
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BENEFITS
Modular units / benefits
MODULAR UNITS CONCEPT MINIMISES QHSE RISKS
Modules built in ideal QHSE conditions in a secured workshop by trained teams.
Reduction of risks related to transportation, site congestion and material storage.
Reduction of risks related to hot works activities, handling and lifting of pipes and
components in the plant.
No need for temporary workers at the plant and for associated facilities.
All modules fitted with platforms, safety rails, access and lifting lugs built as per EU
standards.
Working in the workshop avoids the hazards of local conditions (bad weather, dust,
unknown suppliers …)
Keep your process and/or design confidential :
Single designer and single manufacturer.
Limited number of people and/or companies involved on site.
Key components are assembled on the modules inside a closed and secured
workshop.
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OPTIMIZED SHIPMENT AND HANDLING
All modules of the modular unit fit in 40’ containers
Modular units / Advantages
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Lubricants
Modular
Unit
LMU /
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LUBRICANTS MODULAR UNIT
A complete modularized unit, designed for blending and if
required filling and packaging lubricants.
Standard LMU uses a batch process, with multiple blenders.
Materials are integrated in the batch using a metering system.
LMU can be partially or fully automated from the beginning or
later on.
Completely assembled and tested in our factory before shipment
in 40’ dry containers.
Starts from less than 5000 T/Y for specific products.
LMU / overview
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LUBRICANTS MODULAR UNIT
LMU / overview
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LMU STANDARD UNIT
Lubricants Modular Units are basically composed of :
LMU / standard unit
Transfer pumps module
Metering system (with associated manifold) module
Three or more blending modules
Additives preparation module
Utilities module
Transfer lines (through filters, manifolds…) module
Holding tanks module
Filling line(s) module
Additional optional modules :
Base oils storage module
Full automation module SMB module
Specific drum decanting module and premix module
VI improver dissolution module
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LMU : A WIDE RANGE OF CAPACITY
LMU / capacity
From < 5,000 mt/y to 10,000 mt/y From 10,000 mt/y to 20,000 mt/y
From 20,000 mt/y
to …
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Greases
Modular
Unit
GMU /
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GREASES MODULAR UNIT
GMU / overview
Modular unit designed using batch technology for a maximum of
flexibility enabling the production of all types of greases.
A complete modular unit, designed to produce, fill and package.
Use a proven process, with one cooker, one cooler and one doper
per line integrating latest technological improvements.
GMU could be partially or fully automated.
The cooker can be atmospheric or pressurized.
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GREASES MODULAR UNIT
Other units / realizations
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GMU : CUSTOMIZED CONCEPTION
& PIPING OPTIMIZATION
GMU /
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GREASES MODULAR UNITS
Other units / realizations
From <1,000 mt/y - 1,500 mt/y 5,000 mt/y - 9,000 mt/y to
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Blending
Equipments
GMU /
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Blending equipments / realizations
DRUM DECANTING
SYSTEM
GREASE PRODUCTION
AUTOCLAVE
VI IMPROVER PREPARATION UNIT
(shredding + dissolution)
IN LINE BLENDING MODULE
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Modular
Units
Realizations
GMU /
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REALIZATIONS
Modular units / realizations
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SOME GREENFIELD REALIZATIONS
Modular units / realizations
Brazil : Lube plant 40,000 mt/y
UAE : Lube plant 100,000 mt/y
UAE : Grease plant 8,000 mt/y
UAE : Lube plant 25,000 mt/y
China : Lube plant 160,000 mt/y
China : Lube plant 25,000 mt/y
Nigeria : Lube plant 28,000 mt/y
Pakistan : Lube plant 20,000 mt/y
Iran : Lube plant 15,000 mt/y
Iran : Grease plant 2,000 mt/y
Egypt : Lube plant 60,000 mt/y
India : Lube plant 50,000 mt/y
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SOME GREENFIELD REALIZATIONS
Modular units / realizations
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SOME BROWNFIELD REALIZATIONS
Modular units / realizations
UAE : Grease plant 8,000 mt/y extension by addition of
one line
India : Automation of Lube plant 50,000 mt/y
Viêt Nam : ILB unit revamping (40 m3/h)
France : Revamping and extension of special fluids plant
Blending equipments for grease plant
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SOME BROWNFIELD REALIZATIONS
Modular units / realizations
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Other
Modular
Units
Other units /
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COOLING LIQUID UNIT
Other units / realizations
SLOPS TREATMENT UNIT BUTENE HYDROGENATION UNIT
WAX INJECTION MOBILE UNIT