Название проекта
26.10.2017
Город
Докладчик:___________
________
00.00.0000
Moscow
03.10.2017
Modern technologies in oil & gas
– safety technologies
A H A Z A R D O U S I N D U S T RY
But improvements are occurring through technology and innovation
• Better identification of energy sources and
hazards
• Reduced number of people in the technical process
• Improvements in monitoring, control
• Better management systems and data analysis - especially in risk management
• Higher level of worker awareness and skill
Process Safety Improvement*
* CONCAWE ** Upstream Oil & Gas
R O S N E F T TO D AY *
Upstream assets Refineries
Countries of Company operations
Canada
Mexican Gulf
Venezuela
Russia Ukraine
Belarus
Germany
Italy
China
Brazil
Vietnam
Norway Mongolia
Turkmenistan
ВНХК
Tientsin Refinery
Cuba
India
Egypt
Indonesia Mozambique
Kyrgyzstan
Armenia
Georgia
Iraqi
Myanmar
Fuel stations count - 2 962 retail sites
2016 production rate - 1 965 mln boe produced
Petroleum / petrochemicals output rate – 98,2 mln. tons
Oil / fuel sales – 222,5 mln. tons sold
* Data taken from Rosneft’s 2016 Annual report and Sustainability report
Company headcount as of the end of 2016 – 295,8 k people
Hazardous facilities count – 3 753 units
Length of operating infield pipelines– 62 630 km
Drilling rigs count – 280 rigs
Vehicles count – 48 198 vehicles
US and DS projects run in 24 countries
Refineries - 18
3
R O S N E F T H S E P E R F O R M A N C E 2 0 1 6 *
4
LTIF (Lost Time Injury Frequency)
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
4 Q 3 Q 2 Q 1 Q
per quartile
Rosneft (Upstream, Gas, Oilfield Service) LTIF – 0,31
23,8
18,6
14,3
5,82 5,36 3,69
1,11 1 0,4 0
5
10
15
20
25
Eni ConocoPhilips
Shell BP Exxon RN Chevron Statoil Petrobras
GHG (Greenhouse gas) (Upstream)
35,0 34,7
30,6 27,1
23,0
10,6
0
10
20
30
40
Chevron BP Shell RN Eni Statoil
OS (Oil Spills) (Upstream)
Tons of CO2-equivalent./K bar oil equivalent.
Tons of oil spilled/M tons produced
* Data from public sources
What did Rosneft do to achieve current results (2016):
Invested in pipeline reliability program:
21,5 B rub.
Invested in the rational use of APG:
17,8 B rub.
Percentage of APG use:
90 %
Road Accident
0,4
0,14
0,07
0
0,1
0,2
0,3
0,4
0,5
CONCAWE Rosneft OGP
E X A M P L E S O F T E C H N O L O G I E S W H I C H E N S U R E
S A F E T Y
Transport
Pipelines
Production
GPS, GLONASS
Drones
Production automation
• Reduction of the number and severity of road accidents
• Control over waste transportation and disposal
• Quick detection of ruptures • Reduction of the contaminated land areas
• Decrease of accident rate, injury rate and environmental pollution
+ =
+ =
+ =
• Less fresh water consumption • Improving the discharged water quality + =
5
Water treatment одоочистка
BTF reconstruction*
* BTF – Biological treatment facility
R O S N E F T H S E – M O V I N G F O RWA R D
6
CONTROL SYSTEM EXPERTISE
SAFETY MANAGEMENT SYSTEM
REPORTING AND PERFORMANCE REVIEW
LEADERSHIP AND SAFETY CULTURE
RISK MANAGEMENT AND INTEGRITY
STRATEGY ELEMENTS
TECHNOLOGIES
BARRIERS
Prevention Detection and control Impact reduction Mitigation
ROBOTIZATION
ADVANCED ANALYTICS
PORTABLE DEVICES
INTEGRATION TECHNOLOGICAL PLATFORMS
ARTIFICIAL INTELLIGENCE
E X A M P L E S O F R I S K - B A S E D T E C H N O L O G I E S ’
A P P L I C AT I O N
7
Prevention Detection and control Impact reduction Mitigation
PIPELINE INTEGRITY • Chemical reagent addition and inhibition unit;
• Pipeline clean up (inner space cleaning);
• Computer modelling and forecast of pipeline condition;
• Turbulence reduction (use of drag reducing agents).
• Leak detection system;
• Visual check and diagnostics using pigs, unmanned devices, etc.;
• Installation of surveillance and control sensors to monitor environment.
• Installation of shut down valves;
• Use of protective containments, PIP technology;
• Diking, booms.
• Readiness (availability of equipment) for quick and effective response in case of pipeline loss of containment and oil spills (timely localization and oil spill response).
Drilling and well workover reliability
• additional mounting / drilling equipment in wells with high gas-oil ratio;
• use of equipment and technologies for conducting and interpreting the 3D seismic surveys;
• equipment for the accurate determination of bottomhole and formation pressures;
• double-barrier control.
• system of sensors to measure pressure, temperature, mud parameters, process conditions;
• installation of gas detectors to monitor the external environment.
• installation of highly effective blowout preventers;
• use of special equipment for the successful elimination of blowout safety events and blowouts.
• prompt blowout response • systems of well control and ongoing fluid
makeup.
T E C H N O L O G I E S H AV E A L R E A D Y M A D E T H E
C O M PA N Y S A F E R
As was As is
• Message to Suppliers and Contractors:
- Consistently implement existing technologies today
- Invest in the integrity of your operation and safety of your workers
- Make proposals and take actions that can help achieve the ultimate goal – an accident free work site 8
Speaker:
Christoph Nehring, VP HSE
PJSC Rosneft Oil Company
Contact information: 117997, Moscow, Sofiyskaya embankment, 26/1
Phone number: +7 (499) 517-88-88, ext. 52202
Fax: +7 (499) 517-88-88
E-mail: [email protected]