Download - Milk Parametric Analysis in Dairy Value Chain for Dairy Development in Africa-N.K.BHATNAGAR
N.K.BHATNAGAR
DEPUTY GENERAL MANAGER
RAJASTHAN ELECTRONICS & INSTRUMENTS LTD.
(A Public Sector Undertaking)
JAIPUR (INDIA)
Milk Parametric Analysis
in Dairy Value Chain
for
Dairy Development in Africa
Indian Dairy Industry Largest : annual production over
132 Million Tonnes.
Co-ops. : 17 state federations, 180 district milk unions, 13.41 million dairy farmers.
Now : Producers Companies & Private dairies are growing …. creating parallel dairy infrastructure.
NDP : To double the growth rate to become milk sufficient country by the year 2022 with target over 200 million tonnes milk production.
…. and the technology partner from 33 years
Dr. V. Kurien, Father of white revolution
African Dairy Industry
Data: Kenya : Milk production over 4 billion per year and
64% marketable surplus. Uganda : Milk Production over 1.6 billion liters. Milk
processing is lagging. Tanzania : 184 milk collection centers having about
105,561 liters milk collection.
Opportunities : Increasing domestic demand Flourishing Export opportunities Welfare of small holders dairy farmers.
Strength: Both Small holder farmers & larger dairy farms
available. Cooperative structure already exist
Critical gap : An structured dairy value chain between dairy
farmers & dairy plant for quantity and quality
analysis and data recording/processing.
Empowerment of people
Bulk milk collection
Critical mass for fruitful bargaining
Place to deploy advanced technologies
Introduction of automation for fair and prompt payment
Platform for bringing togetherness among farmers
Creation of hierarchical structure
From .. milk producer to .. end consumer
Dairy development on Co-operative model (Anand Pattern)
Ensure food safety
Composition of Milk
Suitability for product conversion
Standardization
Incentive for higher quality yields
Fair & prompt remuneration
Increase in volume
…..Commercial operation of Dairy as an industry
Milk quality measurement…The need
Payment based on quality
Prompt & transparent testing
Elimination of malpractices
Increase in volumes
Socio-economic upliftment
Milk testing……The concept
Milk quality…. The parameters Fat Solid non-fat (SNF) Micro Biological (Bacterial) The Quantitative measurement for payment purposes
Typical dairy chain for smallholder farmers..M
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K
P
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U
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T
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Village processing
Chilling Centers
Dairy processing
Village Milk Collection point
Rural market
ServicesInputs &Trainings
Urban market
Typical C2C for African Dairy Industry..(Technically Empowered by REIL & followed in India)
Ear tagging is age old technique for Animal Identifications.
Ear tagging have limitations of manual record and visible.
New technique is “RFID tagging” which has electronic data scanning and transferring for animal identifications.
Data upload in Animal life cycle management software for birth, feed, fodder, breed, lactation, vaccination, treatment and mortality verification .
Cattle Health
Manual Data
Electronic Data
Technique Parameter Advantages Limitations
Photometric Fat Quick, Accurate, Inexpensive
Infra Red (IR) spectroscopy
Fat, SNF Quick, accurate, Auto calibration
Expensive, Sample preparation
Thermal conductivity
Fat, SNF Expensive Derived measurement, Sample preparation
Ultrasonic Fat, SNF Expensive Slow, Derived measurement, Sample preparation
Cryoscopy Added water Quick, Accurate Expensive
Flow-cytometry Bacteria Quick, Accurate Expensive
Modern Technologies for Quality measurement
Technology in Milk Testing – Photometric (For Fat Measurement)
LAMP GLASS CHAMBER DETECTOR
Thin film of milk contain fat globules
Electronic Milk Tester (EMT)
Accuracy + 0.1 % Speed 120-150 Sample per hour Cost of operation 0.05 KSH/Sample Transparent milk testing to suit dairy
requirement. Consistent performance from past 3
decades. Proven & rugged More than 1,00,000 deployment.
Conclusion….Photometric Proven and trusted technology for Fat testing Low maintenance cost
Smart Auto Calibration DP-EMT
Automatic high speed version
Embedded Data Processing
Tamper proof calibration
Smart Card Technology
Ultrasonic Milk Analyzer
Indigenized milk analyzer. Accuracy + 0.1% for Fat;
+ 0.1% for SNFRugged design.
Less stable technology for Fat/SNF testing. More maintenance cost compare to Photometric, limits the life Effective in controlled condition to meet need of SNF testing
Conclusion….Ultrasonic
Data Processor based Milk Collection Unit (DP-MCU)
Automatic Milk Collection Station (AMCU)
• Ideal solution for automation of milk management at milk collection center.• Interface with Electronic weigh scale & printer
• Advance automation of Primary milk
collection center with milk management,
inventory, input services , account
management & MIS
• Interface with Electronic weigh scale &
printer
Automation Solutions …. Milk Collection center
DPUMCU Powered by…….
…….. Solar Photovoltaic (SPV)
• Input supply GRID, SPV & alone battery
• 3 days back up
• Independent on AC losses
• Increases life of the equipments
GPRS-DPMCU
Innovations in dairy industry to enhance productivity…
Advance Data Processor Unit
• Handle 02 year milk collection data
• Dual Keyboard i.e. Membrane &
PC type for easy operation
• Data communication through Sr. Pen drive &
USB Pen drive
• Runs on Mains & DC
• GPRS enabled
RMRD Automation System
• On line Process Automation
• Flexible & Adaptive to up-gradation
• Eliminates Manual Malpractices
• Performance Monitoring
• Instant reports
• Data Validation
Automation Solutions …. MCC/Dairy Plant
Mini Dairy ERP
• On line Process Automation for milk
reception and input stores.
• Society Billing
• Hardware independent web based
• Fast & economical
• Data Validation
REIL….The only organization – Active partner of Dairy Industry to bring reliable and trusted technology on
sustainable basis. Development of low cost technologies for Indian Dairy Industry Working for long term relationship.
Capabilities… Deployed more than 133000 electronic milk testing & automation solutions
of 47 variants shows capability to fulfill dedicated need of Indian Dairy Industry.
More than 105 Field maintenance centers to support large village level deployment at their door steps.
Experience of large project management shows capability to support large deployment smoothly.
Back up…. Strong financial and technical back up for better supply and support.
About …Rajasthan Electronics & Instruments Limited
Established in the year 1981
State Government of Rajasthan (49% Share)
State Government of Rajasthan (49% Share)
Accorded in the year 1997
ISO 9001:2000 since 1998 ISO 14001:2004 since 2008
Schedule C Organization
since 2004
JAIPUR, Headquarter
BOARD OF DIRECTOR
Ms. Veenu Gupta, IAS, ChairmanRIICO Nominee
Mr. A.K.Jain, Managing Director (Full time), IL Nominee
Mr. Prakash Tekwani, DirectorRIICO Nominee
Mr. M.L.Bhargava, Independent DirectorRIICO Nominee
Mr. A.K. Deori, Director IL Nominee
Mr. A. Muralidhar, Director IL Nominee
VISION
To be the Leader in the Rural Sector for business area of Dairy Electronics, significant player in Renewable Energy and in related areas of Information Technology applications.
MISSION
To put in efforts to meet the existing & emerging needs of customers and serve them through development/marketing and delivery of quality products and dependable after sales service.
VALUES
Our Strength - Employees
Our Ultimate Aim - Customer Satisfaction
Our Endeavour - Sustained Growth
NET WORTH (In Lac)
527 527 882 1225 1225
1429 1526
1924
3541
5933
0
1000
2000
3000
4000
5000
6000
7000
2008-09 2009-10 2010-11 2011-12 2012-13
Financial Year
Reserves & Surplus
Equity Capital
Turnover (in Crore)
87 99134
234 242
0
50
100
150
200
250
300
2008-2009 2009-2010 2010-2011 2011-2012 2012-2013
Financial Year
Rs.
in C
rore
EMA's Production
78228518
6326 63197006
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
2008-2009 2009-2010 2010-2011 2011-2012 2012-2013
Financial Year
Nu
mb
er
SPV Production (in Mwp)
1.37
2.22
2.86
4.835.31
0
1
2
3
4
5
6
2008-2009 2009-2010 2010-2011 2011-2012 2012-2013
Financial Year
Mw
p
RESEARCH & DEVELOPMENT
R & D Center (Recognized by DSIR)
Appox. 1 % of turnover is incurred in R&D activities every year.Rs. 235 Lacs in the Year 2011-12;Rs. 248 Lacs in the Year 2012-13.
Area of operation• Product Upgradation• Milk analysis• Data Processing & automation• Milk weighing• Non conventional systems
ELECTRONIC MILK TESTING EQIPMENTS:Electronic Milk Tester : 104868Auto EMT : 389Milk Analyser : 15737
DAIRY AUTOMATION SYSTEMSDP-EMT/DP-MCU/SDP-MCU/DPU : 16995DP Milk Collection Station : 1631PC Milk Collection System : 11795RMRD automation Systems : 141RMRD auto sampling System : 11Electronic Weigh Scales (500 Kgs) : 182
HIGH END SOLUTIONSMilko scan 133B : 68Milko scan Minor / FT- 120/FT-1 : 107 Fossomatic Minor / InfraXact 7500 /Bactoscan FC - 50 LS : 08SOLAR POWER PACK FOR EMT : 1929
As on 30.06.2014Country Wide Deployment of Dairy Electronics
Deployed 150000 Milk analysis solutions across the country, Covering above 7000 villages every year.
REIL, IN STEP, WITH DAIRY DEVELOPMENTYear Programme Products Benefit
1981-1982
Thought of Anand Pattern
Electronic Milk Tester (EMT) Replaced the subjective GERBER method and Electronic milk Fat testing
1983-1987
Operation Flood-I Auto Zero EMT Transparent Electronic milk Fat testing
1988-1992
Operation Flood-II & spread of Anand Pattern
Auto Zero EMT,
Upgradation of EMT to AZ-EMT,
Milk Collection Station, Milko Scan
Transparent automation of test and measurement and payment at Village and plant level
1993-1997
Automation of Dairy Co-op.
Milk Collection Stations,
RMRD Automation System
Bridged the gap among producers, Village milk collection centers, milk chilling centers & dairy dock.
1998-2005
NDDB QPM Programme
PC-AMCS-SAMS,
DP-EMT,
Upgradation of AZ-EMT,
DP-EMT
Implemented the E-governance initiative of NDDB through SAMS and provided low cost solutions for village milk collection centers.
2006-2012
New Generation Co-ops. (NGC), Corporate business houses
Advance DPMCU,
Ultrasonic Milk Analyzers,
IMMS,
Mini Dairy ERP
Advance version to fulfill the modern need of data validation and central level consolidation.
2013 Second White Revolution;
Food safety Act
DPMCU, AMCU-NDP, MIR- Milk component Analyzer, RFID Cattle Identification and life cycle management system, Electronic Milk Adulteration system
Customized products to meet long term need of Indian Dairy Industry.
Shri A. K. Jain, Managing Director, REIL receives, the “National Energy Conservation Award -2012”, from Honorable President Shri
Pranab Mukerjee on 14-12-2012.
NATIONAL ENERGY CONSERVATION AWARD - 2012
14th December 2012
India Today PSUs Award 2014 for “Best in R&D Innovation”
Hon’ble Minister for Consumer Affairs, Food and Public Distribution, Shri Ram Vilas Paswan awarded India Today PSUs Award 2014 for “Best in R&D Innovation” in the Mini-Ratna Category, to the Managing Director, Shri A.K. Jain, on 21.08.2014 at New Delhi.
Hon’ble Union Minister of State for DoPT, Dr. Jitendra Prasad awarded to the MD, Shri A.K. Jain “Best PSU Award for Excellence in Innovation” in presence of other eminent personalities at New Delhi.
BT Star PSU AWARD 2014 for Excellence in Innovation
Year AwardPRESTIGIOUS AWARDS …
2013
2012
:
:
“PSE Excellence Award 2013” for Operational Excellence by Department of Public Enterprises , Government of India.
“National Energy Conservation Award –2012”, from President Govt. of India, by Ministry of Power
2006/07 : “SCOPE Award” for Excellence and Outstanding Contribution to the Public Sector Management
2004 : DSIR National R&D Award, from Prime Minister, Govt. of India, by Ministry of Science & Technology
1991/2000-01 : Excellence in Electronics Award, by then DoE Now MoIT&C, Govt. of India
2014
2013
2013
:
:
:
BT Star PSU Excellence Award -2014 -Best PSU, for Excellence in Innovation, in Mini Ratna Category
Governance Now “PSU Award 2013” for Asset Utilization & Utilization of Human Resource, by
Minister of Heavy Industries and Public Enterprises, GoI.
e-India “PSE Award 2013” for Financial Resource Management through ICT, by Minister for Information Technology & Communications, Government of Andhra Pradesh
2012 : “SKOCH Digital Inclusion Award 2012”, in ICT category
2012 : “eWorld Forum Award – 2012” for the Best ICT G2G Initiative
2012 : BT Star PSU Excellence Award -2012 -Best PSU, for outstanding performance in Mini Ratna Category
2011 : “eWorld Forum Award – 2011” for the Best Rural e-Governance Initiative.
2011 : Energy Efficiency Four Star Rating Award for REIL Premises
2002/2008 : First Prize from Indian Dairy Association
2011/2012 : State Award: First Prize in Rajasthan Energy Conservation Awards.
2008-2012 : Best Employer Award (5 times)
2008 : State Award for Export Excellence
National Awards
National Level Awards
State Awards
INFRASTRUCTURE
12 MW SPV Automatic Module Line SPV Production Hall
EMT Production Hall IT Laboratory
Way forward• Priority of Dairy sector as key of success for socio economic uplifment of rural masses. • An integrated approach based on ANAND PATTERN for dairy development.• Modular and phase wise approach to undertake automation.• Testing and payment based on quality may be made compulsory.
…….REIL offer to provide technology assistance to automize the value chain for African Dairy Industry.
Hon’ble Prime Minister , Shri Narendra Modi during his tenure as CM, witnessing REIL products at Valsad Dairy, Gujarat
PROUD MOMENTS …..
Former President of India Dr. APJ Abdul Kalam
Former PM, Shri Atal Bihari Vajpayeeat a Gujarat Milk Society
PROUD MOMENTS …..
Hon’ble President United States Mr. Bill Clinton, witnessing REIL Smart Automatic milk collection station at Nayla, Jaipur
23, March 2000
03, March 2006
Hon’ble President United States Mr. George W. Bush and Chief Minister Andhra Pradesh Dr. Y.S. Rajasekhara Reddy at REIL’s stall at Acharya NG Ranga Agriculture University, Rajendra Nagar in Hyderabad.
PROUD MOMENTS …..
Thank you