Man and Machine – United for your SuccessSeminar Program Injection Molding Machinery 2018
Engineering Passion
2
Dear Sir or Madam,
Practical relevance, individuality, flexibility – the training opportunities from KraussMaffei are perfectly tailored to your needs. They support your drive to use your machine's potential to the full and to minimize downtime. The goal is to achieve peak productivity with your injection molding system.
The content of our training courses consist of a theory component and intensive practical exercises directly on our machines, e.g. setup and operation, setting special machine functions to increase availability and product quality, maintenance of electrical and hydraulic systems, the detection and elimination of problems, and robot technology or automation.
Your specialist knowledge will be furthered in practical exercises. At the same time, your individual needs are prioritized, as the number of participants in our training courses is limited to twelve persons, and during the seminar you will work on a training machine in small groups. Only in this way can the trainers individually address your specific needs.
For all combined seminar participants there is a final exam where you can broaden and selfassess your recently acquired knowledge. Upon successful completion of this exam, you will be awarded our KraussMaffei Test Certificate – an industryrecognized qualification.
We look forward to meeting you and your employees in person!
Rupert GruberTraining and technical information KraussMaffei
Man and MachineTradition meets innovation
Test Certificate
Seminar Program 2018Handson – individual – flexible 3
Seminars by KraussMaffeiHands-on – individual – flexible
KraussMaffei supplies practice:Our trainers have many years of experience and make use of stateoftheart technology to offer you the highest quality of instruction. You will be provided with applicationoriented specialist knowledge in practical exercises at our TechCenter. We also use cuttingedge Mixed Reality technology for the realistic simulation of production processes. This prepares you in the best possible way to carry out your tasks in the workplace.
KraussMaffei offers individuality:We limit the number of participants in our training courses. During the seminar, only a small number of people will work on each training machine. In this way, our trainers can address your individual needs and offer concrete problem solution strategies.
KraussMaffei offers flexibility:Our program contains training courses for all knowledge levels. We also offer individual seminars on special subjects and special tasks, also for older series. You can attend KraussMaffei training courses at our TechCenter in Munich or in Schwaig or in the Sales and Service center in Verl. We will also be happy to come to your location. Please ask for an individual offer.
Seminar telephone: + 49 (0)89 88 99 41 50www.kraussmaffei.com/imm-seminar
Your benefits – Experienced seminar instructors– Small learning groups – Extensive practical training directly on the machine – Time for individual questions and problem solution strategies– Assistance with arranging hotel accommodation
Your guideline to successOperation
Basics Specialization Combined Seminars
MachineKM B1 MC5/MC6Operation and setup
3 days
→ Page 7
KM B2 MC5/MC6Process and product enhancement
2 days
→ Page 8
KM B3 MC5/MC6Stable processes and quality assurance
2 days
→ Page 9
KM BM MC5/MC6 = KM B1 + KM B2 Combined Seminar
5 days → Page 13
LR robotsKM LR1 MC5/MC6Operation, setup and programming*
2 days/3 days*
→ Page 10*only applicable to MC6
KM LR2 MC5/MC6Free programming
3 days
→ Page 11
KM LR3 MC5/MC6Advanced free programming
3 days
→ Page 12
KM BLR MC6 = KM LR1 + KM LR2Combined Seminar
5 days → Page 14
KM PROLR MC6 = KM LR2 + KM LR3Combined Seminar
5 days → Page 15
System KM BA LR MC6 = KM B1 + KM LR1Combined Seminar
5 days → Page 16
KM BA IR MC6 = KM B1 + KM IR1Combined Seminar
5 days → Page 17
IR articulatedarm robots KM IR1 Basic
Operation and programming
3 days → Page 18
KM IR2 AdvancedExtended programming
4 days → Page 19
KM IR3 Commissioning KUKA robots
5 days→ Page 20 Our articulatedarm robot seminars
are certified by KUKA Roboter GmbH and are fully recognized.
Test Certificate
Test Certificate
Test Certificate Test Certificate Test Certificate
Test Certificate
Entry-level seminar KM GA Basics of applications engineering
2 days (see page 6)
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Seminar Program 2018Overview
Basics Specialization Combined Seminars
Electrical system KM WE MC5/MC6
Electrical system/ electronics
3 days
→ Page 21
KM LRW MC5/MC6Linear robots
2 days
→ Page 22
KM PXElectrical injection molding machine
2 days
→ Page 23
KM WA MC6 = KM WE + KM LRW Combined Seminar
5 days → Page 28
Hydraulic system KM G HY
Hydraulic system
2 days
→ Page 24
KM HM CX/GX/MXHydraulic system/mechanical system
3 days
→ Page 25
KM K CX/GXCalibration
2 days
→ Page 26
Electrical system + hydraulic system
KM WM = KM WE + KM HM Combined Seminar
5 days → Page 27
Individualized seminars
Individualized training for your team
→ Page 30
Industrial robot training with the KraussMaffei training cell
→ Page 29
We offer a final exam to all combined seminar participants. When you pass this exam, you will be awarded the KraussMaffei Test Certificate, an industryrecognized qualification.
Your guideline to successMaintenance
Test Certificate
Test Certificate
Test Certificate
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Seminar KM GABasics of applications engineering Basics of the injection molding process
Seminar objectives– Basics of thermoplastics– Basics of the injection molding process
Subjects– Basics of plastics (thermoplastics)– Basics of injection molding machines– Basics of injection molding tools– Design of an injection molding machine– Basics of the injection molding process– Overview of special processes in
injection molding
Target groupBeginners in injection molding (operating personnel, project engineers, purchasing and sales staff)
PrerequisiteNo special previous knowledge required
Duration2 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
Machine operation6
Practical seminar KM B1Operation, setup and programming of injection molding machines incl. core-pulling
Seminar objectives– Effective setup of injection molding
machines– Quick and safe operation of injection
molding machines– Quick and safe programming of
corepulling processes– Recognition and independent handling
of error messages
Subjects– Safety devices on the injection molding
machine– Configuration of the machine control
unit and core puller program– Procedure for setting up the machine– Setting up the locking unit and
programming corepulling processes– Setting up the injection unit and
determining the basic settings, mold filling study
– Optimization of machine settings– Monitoring options– Error messages and event log– Transparent processes represented
graphically with Mixed Reality– Practical exercises on simulators and
machine
Target groupForemen, applications engineers, toolsetters, operating personnel, beginners
Duration3 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
Seminar Program 2018Seminar selection
PrerequisiteParticipation in our practical seminar KM GA (see p. 6) or a basic knowledge of the injection molding process
Machine operation
Select the combined semi-nar "Machine operation"
KM B1 + KM B2 = KM BM(see pages 7, 8 and 13)
Select the combined semi-nar "System operation"
KM B1 + KM LR1 = KM BA LR (see pages 7, 10 & 16)
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Practical seminar KM B2Process and product enhancement on injection molding machines
Seminar objectives– Efficient process and product
enhancement– Continuous monitoring of
product quality– Clearly and graphically represented
processes
Subjects– Profiles for injection/holding pressure/
plasticization– Identification and rectification of
surface and injection defects– Quality monitoring– Design and functional principle of the
curve calculator– Use of the curve calculator for process
and product enhancement– Use of the curve calculator for quality
monitoring– APC function
(Adaptive Process Control)– Identifying sources of interference– Practical exercises on simulators and
machine
Target groupForemen, applications engineers, assistant foremen, toolsetters
PrerequisiteParticipation in practical seminar KM B1 (see p. 7)
Duration2 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
Machine operation
Select the combined semi-nar "Machine operation"
KM B1 + KM B2 = KM BM(see pages 7, 8 and 13)
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Seminar Program 2018Seminar selection
Machine operation
Practical seminar KM B3Stable processes and quality assurance on injection molding machines
Seminar objectives– Longterm product quality assurance
and documentation– Recognition and effective exploitation
of potential savings– Energyconscious machine setup– Greater process stability, shot weight
consistency
Subjects– ECO assistant function*– APC+ (Adaptive Process Control)– Application of the energy analysis– Energy consumption, energyconscious
machine setup– Process parameters, impacts on pro
duct quality and energy consumption– SPC functions (quality statistics)– Quality assurance and application of
quality statistics– Practical exercises on simulators and
machine*only applicable to MC6
Target groupForemen, applications engineers, assistant foremen, toolsetters
PrerequisiteParticipation in practical seminar KM B2 (see p. 8)
Duration2 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
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Practical seminar KM LR1Operation, setup and programming linear robots with WizardX*
Seminar objectives– Quick and safe operation of, and
setup of linear robots– Effective setup of grippers– Independent recognition and handling
of error messages– Simple creation of programs using
the WizardX* programming assistant
Subjects– Safety devices on the robot– Data and parameter management– Procedure for operating the robot– "Teachin" and adaptation of point
coordinates– Setting up the area monitoring– Creating basic programs using
WizardX*
– Application of basic programs– Starting up and optimizing the
production system– Error messages and event log– Presentation of the LRONPC/
LRXONPC software– Practical exercises on simulators
and robots*only applicable to MC6
Target groupToolsetters, machine operators, sampling personnel, automation personnel
DurationKM LR1 MC5: 2 days KM LR1 MC6: 3 days from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
PrerequisiteNo special previous knowledge required
Operation of LR robots
Select the combined seminar "Linear robot operation"
KM LR1 + KM LR2 = KM BLR(see pages 10, 11 and 14)
Select the combined semi-nar "System operation"
KM B1 + KM LR1 = KM BA LR (see pages 7, 10 & 16)
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Seminar Program 2018Seminar selection
Practical seminar KM LR2Free programming of linear robots
Seminar objectives– Operating the free programming
interface– Modifying programs quickly and safely– Creating new program parts effectively
Subjects– Free programming interface and
command structure– Explanation of the basic programs
and basic program structure– Modifying basic programs
(e.g. using WizardX*)– Procedure for testing program
modifications– Adapting program addons quickly
and safely– Working with the LRONPC/
LRXONPC software– Practical exercises on simulators
and robots*only applicable to MC6
Target groupAdvanced toolsetters sampling personnel with advanced automation tasks, automation personnel Duration3 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
PrerequisiteParticipation in practical seminar KM LR1 (see page 10)
Operation of LR robots
Select the combined seminar "Linear robot programming"
KM LR2 + KM LR3 = KM PROLR(see pages 11, 12 and 15)
Select the combined seminar "Linear robot operation"
KM LR1 + KM LR2 = KM BLR(see pages 10, 11 and 14)
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Practical seminar KM LR3Advanced programming of linear robots
Seminar objectives– Expert knowledge of the free
programming interface– Recognition and utilization of
enhancement options– Programming complex automation
processes and applications with multiple kinematics
Subjects– Free programming interface with
advanced command structure– Efficient enhancement of predefined
program flows– Independent development and
programming of complex program parts
– Integration of peripheral systems (freely programmable I/Os)
– Special features of applications with multiple kinematics
– Testing and adapted created program parts
– Identifying and correcting program errors
– Practical exercises on simulators and robots
Target groupsampling personnel with advanced automation tasks, automation personnel
Duration3 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
PrerequisiteParticipation in practical seminar KM LR2 (see page 11)
Operation of LR robots12
Select the combined seminar "Linear robot programming"
KM LR2 + KM LR3 = KM PROLR(see pages 11, 12 and 15)
Seminar Program 2018Seminar selection
Machine operation
Practical seminar KM BM = KM B1 + KM B2Combined operation and process optimization of injection molding machines
Seminar objectives– Effective setup of injection molding
machines– Quick and safe operation of injection
molding machines– Quick and safe programming of
corepulling processes– Recognition and independent handling
of error messages– Efficient process and product
enhancement– Continuous monitoring of product
quality– Clearly and graphically represented
processes
Subjects– Consisting of practical seminar KM B1
(see p. 7) and KM B2 (see p. 8)– Practical exercises on simulators and
machine– Final test
Target groupForemen, applications engineers, toolsetters, operating personnel, beginners
Duration5 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
Your benefits:Compact and streamlined practical seminar with KraussMaffei certification
Test Certificate
PrerequisiteParticipation in our practical seminar KM GA (see p. 6) or a basic knowledge of the injection molding process
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Practical seminar KM BLR = KM LR1 + KM LR2Combined operation and programming of linear robots
Seminar objectives– Quick and safe operation and setup
of linear robots– Effective setup of grippers– Independent recognition and handling
of error messages– Simple creation of programs using
the WizardX* programming assistant– Operating the free programming
interface– Modifying programs quickly and safely– Creating new program parts
effectively
Subjects– Consisting of practical seminar KM LR1
(see p. 10) and KM LR2 (see p. 11)– Practical exercises on simulators and
robots– Final test
*only applicable to MC6
Target groupAdvanced toolsetters, sampling personnel with advanced automation tasks, automation personnel
Duration5 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
Operation of LR robots
Your benefits:Compact and streamlined practical seminar with KraussMaffei certification
Test Certificate
PrerequisiteNo special previous knowledge required
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Practical seminar KM PROLR = KM LR2 + KM LR3Combined expert programming of linear robots
Seminar objectives– Operating the free programming
interface– Modifying programs quickly and safely– Creating new program parts effectively– Expert knowledge of the free
programming interface– Recognition and utilization of
enhancement options– Programming complex automation
processes and applications with multiple kinematics
Subjects– Consisting of practical seminar KM
LR2 (see p. 11) and KM LR3 (see p. 12)– Practical exercises on simulators and
robots– Final test
Target groupAdvanced toolsetters sampling personnel with advanced automation tasks, automation personnel
Duration5 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
Your benefits:Compact and streamlined practical seminar with KraussMaffei certification
Test Certificate
PrerequisiteParticipation in practical seminar KM LR1 (see page 10).
Seminar Program 2018Seminar selection 15Operation of
LR robots
Practical seminar KM BA LR = KM B1 + KM LR1Combined operation and programming of injection molding machines and linear robots
Seminar objectives– Effective setup of injection molding
machines– Quick and safe operation of injection
molding machines– Quick and safe programming of
corepulling processes– Quick and safe operation of, and
setup of linear robots– Effective setup of grippers– Simple creation of programs using the
WizardX* programming assistant– Independent recognition and handling
of error messages
Subjects– Consisting of practical seminar KM B1
(see page 7) and KM LR1 (see page 10)– Practical exercises on simulators and
systems– Final test
*only applicable to MC6
Target groupToolsetters, machine operators, sampling personnel, automation personnel
Duration5 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
OperationSystem
Your benefits:Compact and streamlined practical seminar with KraussMaffei certification
Test Certificate
PrerequisiteParticipation in our practical seminar KM GA (see p. 6) or a basic knowledge of the injection molding process
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Seminar Program 2018Seminar selection
OperationSystem 17
Practical seminar KM BA IR = KM B1 + KM IR1Combined operation and programming of injection molding machines and industrial robots
Seminar objectives– Effective setup of injection molding
machines– Quick and safe operation of injection
molding machines– Quick and safe programming of core
pulling processes– Recognition and independent handling
of error messages– Quick and safe operation of industrial
robots– Effective setup of grippers
Subjects– Consisting of practical seminar
KM B1 (see p. 7) and parts of KM IR1 (see p. 18)
– Practical exercises on simulators and systems
– Final test
Parts of KM IR1:– Safety instructions for industrial robots
and the automation cell– Operation of the robot system– Knowledge and application of coordi
nate systems– Inserting, deleting and correcting
points– Working in automatic mode– Starting and stopping production– Teachin/adaptation of existing article
programs– Operating the KMA user interface– Functions of the KMA inline forms
Target groupToolsetters, machine operators, sampling personnel with advanced automation tasks, automation personnel
Duration5 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
Your benefits:Compact and streamlined practical seminar with KraussMaffei certification
Test Certificate
PrerequisiteParticipation in our practical seminar KM GA (see p. 6) or a basic knowledge of the injection molding process
Seminar objectivesThe objective of the seminar is to gain all the essential skills required to operate and create basic handling tasks for the KM robot system.
SubjectsSetup and operation of a KUKA robot system– Overview of the mechanical features
of a KUKA robot– Overview of the KR C4 robot control
unit– Overview of the KUKA smartPAD– Robot safety
Moving robots, reading and interpreting messages from the robot control system– Selecting and configuring the
operating mode– Moving individual robot axes– Coordinate systems in connection
with robots– Moving the robot in the world
coordinate system– Moving the robot in the tool
coordinate system– Moving the robot in the base
coordinate system
Operation with VisuX– Starting and stopping the robot– Program selection– Creating programspecific pages
yourself– Selecting functions in the sequence
program– Programming and adapting your
own gripper functions– Creating work areas– Analyzing robot status– Palletizing program– Eco mode
Programming with ProgtechX– Structuring robot programs– Linking robot programs– Timedependent wait function– Signaldependent wait function– Branches in the flow– Continuous monitoring of inputs– Creating a basic positioning program
Using robot programs– Performing an initialization run– Selecting and starting robot programs
Handling program files, creating program modules– Editing program modules– Archiving and restoring robot
programs– Using the logbook to track program
changes and status changes
Creating and changing programmed movements, generating new movement commands– Creating cycletime optimized
movement (axis movement)– Creating and modifying programmed
motions– Changing movement commands
Target groupOperators and toolsetters
Duration3 days, starting on the first day at 9:00 hours otherwise from 8:00 hours to 16:00 hours
Costs and Dates Details upon request
RemarksThe course ends with a final test. A KM certificate is awarded on successful completion of the course.
PrerequisiteNo special previous knowledge required
Practical seminar KM IR1 Basic Operation and programming of articulated-arm robots
Operation of IR industrial robots
Test Certificate
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Seminar Program 2018Seminar selection
RemarksThe course ends with a final test. A KM/KUKA certificate is awarded on successful completion of the course.
Participants who successfully complete this course will be eligible to attend continuative courses at the KUKA College.For example: advanced robot programming, electrical service, mechanical service
PrerequisiteParticipation in practical seminar KM IR1 (see page 18).
Practical seminar KM IR2 Advanced Extended programming of articulated-arm robots
Seminar objectivesThe objective of the seminar is to gain the additional skills required to set up and create complex handling tasks for the KM robot system.
SubjectsOperation with VisuX– Using variables– Using a counter
Commissioning activities at the robot, principle of adjustment– Carrying out robot adjustments– Loads on the robot– Tool load data– Additional loads on the robot– Tool calibration– Base calibration
(workpiece coordinate system)– Commissioning mode
Programming collision detection– Programming motions with collision
detection
Using logic functions in the robot program, introduction to logic programming– Programming wait functions– Programming simple switching
functions– Programming pathrelated switching
functions
Variables and agreements– Data management in KRL– Working with simple data types
Successful programming in KRL structure and configuration of robot programs– Structuring robot programs– Linking robot programs
Use of program sequence controls, programming requests or branchings– Programming flows depending on
logical conditions or the state of logical variables
– Programming jumps– Programming loops
Programming wait functions– Timedependent wait function– Signaldependent wait function
Programming with ProgtechX– Parallel processes– Creating error messages– Programming in KRL
Target groupToolsetters, maintenance personnel and programmers
Duration4 days, starting on the first day at 9:00 hours otherwise from 8:00 hours to 16:00 hours
Costs and Dates Details upon request
Operation of IR industrial robots 19
Test Certificate
Our articulatedarm robot seminars are certified by KUKA Roboter GmbH and are fully recognized.
Practical seminar KM IR3Commissioning KUKA robots
Seminar objectives– Proper and safe commissioning
of a KUKA industrial robot– Safe and efficient changing
of hardware on the robot– Integration of a KUKA robot
in a manufacturing cell– Reliable use of WorkVisual
Subjects– Safety instructions for commissioning– Setting up a robot for the first time– Installation of KM components– Displaying pneumatic function keys– VisuX installation– WorkVisual project– Changing the properties of the basic
project– Configuring the robot type– Configuring I/O modules– Configuring I/O wiring– Long texts– Turning the robot– Adapting VisuX– Determining additional load data,
TCP and load data– Testing automatic mode– Parallel processes (OptionX)
Target groupControl engineers for automation, process optimization, maintenance
Duration5 days, starting on the first day at 9:00 hours otherwise from 8:00 hours to 16:00 hours
Costs and Dates Details upon request
RemarksThe course ends with a final test. A KM certificate is awarded on successful completion of the course.
PrerequisiteParticipation in practical seminar KM IR1 and KM IR2 (see pages 18/19).
Operation of IR industrial robots
Test Certificate
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Practical seminar KM WEMaintenance and troubleshooting of electrics/ electronics on injection molding machines
Practical seminar KM IR3Commissioning KUKA robots
Seminar objectives– Optimal maintenance of injection
molding machines– Rapid detection and clearance of faults– Systematic troubleshooting in electrical
systems
Subjects– Procedure for setting up the machine– Error messages and event log– Design and functional principle of the
control unit– Cycle flow chart and onscreen step
display– Expert use of electric circuit diagrams– Diagnosis functions– Systematic approach to troubleshooting– Procedure for hardware component re
placement– Preventive maintenance– Practical exercises on simulators and
machine
Target groupMaintenance and servicing personnel for electrical systems/electronics
Duration3 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
PrerequisiteBasic training in the electrical system/electronics
Seminar Program 2018Seminar selection
MaintenanceElectrical system/electronics
Select the combined semi-nar "Machine maintenance"
KM WE + KM HM = KM WM(see pages 21, 25 and 27)
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Select the combined semi-nar "Plant maintenance"
KM WE + KM LRW = KM WA(see pages 21, 22 and 28)
Practical seminar KM LRWMaintenance and troubleshooting of linear robots
Seminar objectives– Optimal maintenance of linear robots– Rapid detection and clearance of
faults
Subjects– Procedure for setting up robot– System configuration of linear robots– Diagnosis functions– Systematic approach to
troubleshooting– Calibrating robot axes– Preventive maintenance– Practical exercises on simulators
and robots
Target groupMaintenance and servicing personnel for electrical systems/electronics and/or automation
Duration2 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
PrerequisiteBasic training in the electrical system/electronics
Maintenance Electrical system/electronics22
Select the combined semi-nar "Plant maintenance"
KM WE + KM LRW = KM WA(see pages 21, 22 and 28)
Seminar Program 2018Seminar selection
Practical seminar KM PXMaintenance and troubleshooting of the PX electrical injection molding machine
MaintenanceElectrical system/electronics
Seminar objectives– Differences in relation to hydraulic
machines– Optimal maintenance of the PX electrical
injection molding machine– Rapid detection and clearance of faults
Subjects– Special features of operation
(zero points, mold area protection, clamping force measurement)
– Mechanical design of the locking and injection unit
– Knowledge of electrical drive systems– Preventive maintenance– Expert use of electric circuit diagrams– MC6 control concept with
SDIAS module– Modules in the converter network– Bus connections – Diagnosis functions– Troubleshooting in the control system– Configuring displacement/force trans
ducers
Target groupMaintenance and servicing personnel for electrical systems/electronics
Duration2 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
PrerequisiteParticipation in practical seminar KM WE MC6 (see page 21)
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24MaintenanceHydraulic system/mechanical system
Practical seminar KM G HYBasics of hydraulic systems
PrerequisiteNo special previous knowledge required
Seminar objectives– Basics of hydraulic systems– Design and handling of hydraulic circuit diagrams
Subjects– Hydraulic components– Design and functional principle of
an hydraulic system– Functional principle and
characteristics of the hydraulic components used
– Physical principles of, and interconnections within the hydraulic system
Target groupMaintenance and servicing personneland others wishing to refresh their existing knowledge
Duration2 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
Seminar Program 2018Seminar selection 25
Practical seminar KM HMMaintenance and troubleshooting of hydraulics/mechanical system on injection molding machines
Seminar objectives– Optimal maintenance of the injection
molding machine– Rapid detection and clearance of faults– Professional, systematic troubleshooting
in hydraulics/mechanical system
Subjects– Procedure for setting up the machine– Error messages and event log – Hydraulic components and their mode
of operation in machine hydraulics– Diagnosis functions– Systematic approach to hydraulic
troubleshooting– Design and handling of the hydraulic
diagram– Mechanical design of the locking and
injection unit– Preventive maintenance– Practical exercises on simulators and
machine
Target groupMaintenance personnel
Prerequisite– A basic knowledge of hydraulics/
mechanics– Participation in practical seminar
KM G HY (see page 24)
Duration3 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
Select the combined seminar "Machine maintenance"
KM WE + KM HM = KM WM(see pages 21, 25 and 27)
MaintenanceHydraulic system/mechanical system
MaintenanceHydraulic system/mechanical system
Practical seminar KM KCalibrating injection molding machines
Seminar objectives– Independent calibration and
adjustment– Increasing process and machine
capability
Subjects– Calibration procedures following
module replacement– Functional principle of the controller– Calibrating pressure and
displacement transducers– Calibrating proportional valves
and variable delivery pumps– Practical exercises on simulators
and machine
Target groupMaintenance personnel
Duration2 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
PrerequisiteParticipation in practical seminar KM WE (see page 21) or KM HM (see page 25)
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Seminar Program 2018Seminar selection 27
Practical seminar KM WM = KM WE + KM HMCombined machine maintenance and troubleshooting (electrical system/electronics and hydraulics/mechanical system)
Seminar objectives– Optimal maintenance of injection
molding machines– Rapid detection and clearance of faults– Systematic troubleshooting in the
hydraulics/mechanical system– Systematic troubleshooting in
electrical systems
Subjects– Consisting of practical seminar KM WE
(see page 21) and KM HM (see page 25)– Practical exercises on simulators
and machine– Final test
Target groupMaintenance and servicing personnel for electrical systems/electronics
Duration5 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
Your benefits:Compact and streamlined practical seminar with KraussMaffei certification
Test Certificate
Prerequisite– Basic training in the electrical system/
electronics– A basic knowledge of hydraulics/
mechanics– Participation in practical seminar
KM G HY (see page 24)
MaintenanceElectrical system/electronics and Hydraulic system/mechanical system
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Practical seminar KM WA = KM WE + KM LRWCombined maintenance and troubleshooting of systems (injection molding machine and linear robots)
Seminar objectives– Optimal maintenance of injection
molding machines and linear robots– Rapid detection and clearance of faults– Systematic troubleshooting in
electrical systems
Subjects– Consisting of practical seminar KM WE
(see p. 21) and KM LRW (see p. 22)– Practical exercises on simulators
and machine– Final test
Target groupMaintenance and servicing personnel for electrical systems/electronics and/or automation
Duration5 days, from 8:30 hours to 16:30 hours
Costs and Dates Details upon request
Your benefits:Compact and streamlined practical seminar with KraussMaffei certification
Test Certificate
PrerequisiteBasic training in the electrical system/electronics
MaintenanceElectrical system/ electronics and linear robots
Seminar Program 2018Seminar selection
Industrial robot training with the mobile and compact training cell
With our mobile and compact training cell, all necessary industrial robot training sessions can be conveniently held at your company. Prevent a possible loss of production, save travel and accommodation costs – we’ll come to you.
Our training cell is equipped with a fullfledged industrial robot from Kuka, which offers all the functionalities of an industrial robot in real use. Moreover, the cell includes a model of an injection molding machine that represents the entire interface of a real injection molding machine.
The cell also has other peripherals, such as a gripper, a conveyor belt and more. With this cell you can program and simulate all of the standard sequences of an actual production process under realworld conditions.
The compact dimensions of the training cell (only 80 cm wide and 140 cm long) enable it to be set up in almost any conference room.
Power is supplied via a 16 A Schuko socket. The compressed air for gripper functions is generated by a quiet, integrated compressor.
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Practical seminar KM WA = KM WE + KM LRWCombined maintenance and troubleshooting of systems (injection molding machine and linear robots)
Individualized training for your team
Questions about injection molding machinery with associated automation– How can the performance of the
system be increased?– How can quality improvements be
realized? – How is the consumption of resources
in the production plant reduced?
With individualized training you rely on continuing education measures tailored
to your plant, which can take place in your production plant or at our training sites, depending on your task description.
An individualized definition of the training units ensures quick success for your team.
Do you have more questions? We would be happy to answer them for you. Our contact information is provided on page 31.
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Injection molding machinerySeminar registration
Seminar Program 2018Registration
Call:
E-mail:
Write:
Fax:
+49 (0)89 8899 4150
Waltraud BehnerFreisinger Department IA1231 KraussMaffei Technologies GmbH KraussMaffeiStrasse 280997 Munich
+49 (0)89 8899 154150See rear side for fax template
Internet: www.kraussmaffei.com
31
Please fill in and fax to: +49 (0)89 88 99 15 41 50We are familiar with and acknowledge the terms and conditions of participation in the registration documents.
Personal details
Seminar attendance
Hotel booking through KraussMaffei requested?
Fax templateSeminar registrations 2018
Company
1st seminar type / seminar no.
email address
Date
Date of arrival
Please bring your safety shoes to the seminars.
Date of arrival
Zip code
Name of 1st participant
Venue / date
Street, no. / post office box
Name of 2nd participant
Contact person
2nd seminar type / seminar no.
Telephone
Date
Fax
Name of 1st participant
Signature
Customer order number
Name of 2nd participant
Yes No
Town/city
You can register online at www.kraussmaffei.com/imm-seminar.
Seminar Program 2018Terms and conditions of participation
General notes Terms and conditions of participation
1. Please forward registrations to:KraussMaffei Technologies GmbHDepartment IA1123, Ms BehnerFreisingerKraussMaffeiStrasse 2, 80997 MunichTel. +49 (0)89 88 99 41 50Fax +49 (0)89 88 99 15 41 [email protected]
Please use our application form: www.kraussmaffei.com/imm-seminar
2. ApplicabilityThese Special Conditions for Participation apply only to companies referred to in section 14, 310 subsection 1 of the German Civil Code (BGB).
3. Registration and conclusion of contractRegistration implies acceptance of the terms and conditions of participation on the part of the participant. Registration can be in writing or by means of the online registration form. Consideration shall always be given to registrations in the order their arrival. The contract is concluded upon receipt of the registration confirmation. Register in good time to guarantee your place in the seminar! Please register no later than four weeks prior to the start of the seminar. Please use our registration form provided. "Your" seminar is not on offer? Just contact us! Deviations from the scheduled seminar dates are possible upon consultation.
4. Prerequisites for participationPractical exercises are carried out with the seminar participants during the seminar. To guarantee the success of the seminar, therefore, the number of participants is limited. Please reserve your seminar is good time so that we meet your date request. You will receive confirmation of participation when your written registration has been received.
5. Services Participants will received training from the presenters in theory and practice. At the start of the seminar, each participant receives documents on the respective seminar, and a confirmation of participation/certificate upon completion. This further training uses the most modern technical aids. The registration fees cover the costs of all seminar documents, the use of the technical equipment, beverages in the breaks and lunch in the company canteen. Travel and overnight accommodation costs shall be borne by the participant.
6. Booking of a roomHotel room booking by KraussMaffei is possible. If you require this, please enter it in the seminar registration accordingly. However, KraussMaffei cannot provide a guarantee, in any form whatsoever, on the availability or hotel services. Overnight accommodation costs shall be borne by the participant. Customers themselves are respon sible for canceling a booked hotel room. Any cancelation costs thus incurred shall be paid directly to the hotel.
7. Terms and conditions of paymentsA flat rate without cash discount (30 days net) shall be charged to each participant for the individual seminars. Please refer to the respective seminar contents for the costs of the Germanlanguage seminars. All prices quoted exclude the statutory valueadded tax. Please specify the seminar title or code in all correspondence or money transfers. The participation fee shall become due when the invoice is issued. Please quote the invoice number when making the payment.
8. WithdrawalParticipants can withdraw up to 14 days before the start of the seminar. If cancelation is made in writing after this period, the seminar organizer shall be entitled to demand or retain 50% of the seminar fee as a lumpsum settlement. This lumpsum settlement shall amount to 100% in the case of withdrawals within one week before the start of the seminar. The lumpsum settlement shall not apply if a substitute participant is named. If the organizer is forced to cancel the event, any payments already received will be refunded; any other claims are excluded.
9. Cancelation of seminars and changesKraussMaffei reserves the right to cancel, postpone or combine the scheduled seminars if the number of participants is too low, if presenters cannot attend, due to force majeure or for other important reasons for which KraussMaffei is not responsible. Participants shall be informed immediately and payments that have already been made shall be reimbursed. Further claims, irrespective of the form, shall be excluded unless the organizer has acted with intent or gross negligence. The organizer has the right to replace trainers or to postpone dates in the schedule for a good reason, e.g. if the trainer is sick, insofar as this can be reasonably expected of the seminar participants.
10. LiabilityThe organizer shall be liable for damages only in the case of willful or grossly negligent conduct. Liability for a violation of major contractual obligations and injuries to life and limb or health is not affected. In the event of a violation of the abovementioned contractual obligations, the claim for damages shall be limited to typically foreseeable damages.
11. CopyrightWork documents and the computer software used are protected by copyright. The reproduction of seminar documents for unapproved purposes, as well as the dissemination, utilization and disclosure of the contents to third parties, is not permitted. Violations shall result in mandatory damage compensation.
12. Severability ClauseIn the event that individual provisions of these conditions of are invalid, this does not affect the validity of the remaining provisions. The invalid clause will then be replaced with another clause that meets the economic intent of the invalid clause.
13. Applicable law and place of jurisdictionGerman law applies to all disputes regarding and in connection with the legal relationship between the parties. The agreed place of jurisdiction of the courts is Munich.
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Your route to KraussMaffeiMunich-Allach and surrounding area
8
99
304
Autobahnring OstAusfahrt
Ludwigsfeld
Autobahn Stuttgart
Schloss/CastleNymphenburg
Dachauer Straße
Max-Born-Str.
Allacher Straße
Von-Kahr-Straße
Verdistraße
Menzinger Straße
Pippinger Straße
R.-von-F.-Str.
Krauss-Maffei-Str.
Vesaliusstr.
Georg-Reismüller-StraßeSt.-Johann-
Straße
Angerlohstraße
Dachauer Straße
Allacher Straße
Ludwigsfelder Straße
Eversbuschstraße
Hauptbahnhof/
Main Station
Dachau
Dachau
Karlsfeld
Karlsfeld
Untermenzing
Obermenzing
PasingAllach
Flughafen
Munich
Airport
KraussMaffei
Anfahrt nur für PKWs/transit for cars only
Anfahrt für LKWs und PKWs/approach for trucks and cars
Dachau/
Petershausen
KraussMaffei
Travel to city center by train or airFrom Munich Airport, you can reach the main train station by local train (SBahn line S1) or with the S8 in the direction of the city center.
You can reach KraussMaffei from the main train station in Munich within 15 minutes with the local train (SBahn) number S2 in the direction of
Dachau/Petershausen and exit at the "Allach" station. Allach is directly in front of our company premises.
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The KraussMaffei Group has a global presence. Countries with subsidiaries are marked in dark blue. In the whitecolored regions, the Group is represented by over 570 sales and service partners.
KraussMaffeiA strong brand in a unique global group
Cross-technology system and process solutions Whether in Injection Molding, Reaction Process Machinery or Automation – the KraussMaffei brand stands for pioneering and crosstechnology system and process solutions in plastics processing worldwide. For decades, our expertise, innovative ability and passionate commitment to plastics engineering have been your competitive edge. As a crossindustry system provider, we offer you modular and standardized systems as well as solutions customized to your needs.
There for you around the worldWith our worldwide sales and service network, we offer our international customers an excellent basis for a successful business relationship. Due to the close proximity to our customers, we are able to answer your individual i nquiries very quickly. We work out the best possible technical and economical solution for your product and production requirements together with you. Test our machine technology for your applications and let our experts put together an individualized service package for you.
Individualized serviceOur employees from customer service, application technology and service help you with your questions and needs on every topic dealing with machines, systems and processes – around the globe, quickly and with a high level of expertise. We have developed an extensive customized service spectrum with our lifecycle design, which accompanies you throughout the entire lifecycle of your machines and systems. Take advantage of the personal interaction and flexibility we offer in our practically oriented seminars. We carry out customerspecific trainings either at your location or at our sales and service locations.
You can find additional information about KraussMaffei at: www.kraussmaffei.comKraussMaffei Group
Comprehensive expertise
Unique selling proposition Technology3
The KraussMaffei Group is the only provider in the world to possess the essential machine technologies for plastics and rubber processing with its KraussMaffei, KraussMaffei Berstorff and Netstal brands: Injection Molding Machinery, Automation, Reaction Process Machinery and Extrusion Technology.
The group is represented internationally with more than 30 subsidiaries and over ten production plants as well as about 570 commercial and service partners. This is what makes us your highly skilled and integrated partner. Use our comprehensive and unique expertise in the industry.
You can find additional information at: www.kraussmaffeigroup.com
KraussMaffei injection molding machines set high standards in the industry all over the world. Apart from the most modern machine technology, as always the key to top quality is the personnel at the machine – in operation, process control and maintenance.
Our seminar concept provides your employees with the tools they need to complete these tasks. This allows you to fully exploit the performance potential of your system.
Seminars by KraussMaffei Hands-on – individual – flexible
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