Download - Magor Designs Brochure 2014
Providing ComPlete engineering SolutionS From deSign to manuFaCture in one exPert team
ONE COMPANYONE TEAMONE OBJECTIVE
We recognise that the pressures of time, resource, expertise and budget mean you need reliable, cost effective solutions in sensible time frames.
Our capability to work with you as a partner, managing all aspects of
a project from concept/specification, through design, manufacture,
automation, control systems and installation will save you time and money.
We believe good communications and planning form the back bone to any
project. This ethos enables us to manage your project from the supply of
manufactured parts to complex automation systems.
We are used to working with varied and diverse teams within customers in
addition to other contracting partners and suppliers.
“Magor is a valued partner, consistently meeting our challenges, providing us with a one stop shop for design, manufacture and project management of key sub assemblies”.
As an engineering services provider, our role is to solve your problems. We are a service company which excels in engineering design and manufacture.
Magor has built expertise over 50 years of supporting a diverse range of manufacturing
environments. This experience allows you to have the confidence that our seasoned team
has the ability to produce the solution that’s right for you.
ONE COMPANYONE TEAMONE OBJECTIVE
We recognise that the pressures of time, resource, expertise and budget mean you need reliable, cost effective solutions in sensible time frames.
Our capability to work with you as a partner, managing all aspects of
a project from concept/specification, through design, manufacture,
automation, control systems and installation will save you time and money.
We believe good communications and planning form the back bone to any
project. This ethos enables us to manage your project from the supply of
manufactured parts to complex automation systems.
We are used to working with varied and diverse teams within customers in
addition to other contracting partners and suppliers.
“Magor is a valued partner, consistently meeting our challenges, providing us with a one stop shop for design, manufacture and project management of key sub assemblies”.
As an engineering services provider, our role is to solve your problems. We are a service company which excels in engineering design and manufacture.
Magor has built expertise over 50 years of supporting a diverse range of manufacturing
environments. This experience allows you to have the confidence that our seasoned team
has the ability to produce the solution that’s right for you.
PAST, PRESENTAND THE FUTUREThe PastFounded in 1961, Nidum Precision Tooling supported leading manufacturing operations in South Wales
and across the UK. This legacy is a no-nonsense, practical engineer to engineer approach focused on
getting the job done.
In 2001 we relocated to 10,000 sq feet of customised tool room facilities in Resolven. First class road
links mean we are accessible to clients across the UK. In 2009 following a major upgrade of the premises,
Nidum was joined onsite by sister company Magor Designs.
In summer 2013 – as part of our drive to offer a design led manufacturing solution, Nidum was
integrated into Magor Designs Limited.
The PresentWe employ a team of 35 time served designers and
toolmakers – most with over 15 years of experience. We
continually seek to develop them and the next generation.
We are continually recruiting new Apprentices under the
Jobs Growth Wales Initiative.
Whilst recognised as experts in the automotive sector for
special purpose machines and tooling and gauging, our
experience spans industry sectors from agriculture, through
aerospace, defence, canning, glass, packaging and paper, mining,
oil, gas and petrochemical.
We enjoy effective relationships with a portfolio of world
class manufacturing partners and are a tier 1 or equivalent
supplier with key clients, including Tenneco-Walker, Ford,
Jaguar-Landrover, British Airways, Robert Bosch, Calsonic
Kansei, Senior Technologies, TRW Group and other leading
manufacturing names.
The FutureWe are committed to improving and sustaining a centre of design
and engineering excellence - along with associated electrical and
automation capabilities. We have established a robotics lab that
can build, develop and display robotic automation to clients and
partners.
Our commitment is to be a long term partner of quality to you,
our suppliers, employees and our local community.
We continually review our strengths, weaknesses and
competences to ensure that we develop our business to meet
your current and future requirements.
We are proud to make a contribution to the on-going
development and successes of manufacturing in Great
Britain.
“We are in a fast moving sector, often having to undertake significant capital investment in new lines to tight schedules. We enjoy a fast and efficient design and manufacture service for our tooling requirements.”
PAST, PRESENTAND THE FUTUREThe PastFounded in 1961, Nidum Precision Tooling supported leading manufacturing operations in South Wales
and across the UK. This legacy is a no-nonsense, practical engineer to engineer approach focused on
getting the job done.
In 2001 we relocated to 10,000 sq feet of customised tool room facilities in Resolven. First class road
links mean we are accessible to clients across the UK. In 2009 following a major upgrade of the premises,
Nidum was joined onsite by sister company Magor Designs.
In summer 2013 – as part of our drive to offer a design led manufacturing solution, Nidum was
integrated into Magor Designs Limited.
The PresentWe employ a team of 35 time served designers and
toolmakers – most with over 15 years of experience. We
continually seek to develop them and the next generation.
We are continually recruiting new Apprentices under the
Jobs Growth Wales Initiative.
Whilst recognised as experts in the automotive sector for
special purpose machines and tooling and gauging, our
experience spans industry sectors from agriculture, through
aerospace, defence, canning, glass, packaging and paper, mining,
oil, gas and petrochemical.
We enjoy effective relationships with a portfolio of world
class manufacturing partners and are a tier 1 or equivalent
supplier with key clients, including Tenneco-Walker, Ford,
Jaguar-Landrover, British Airways, Robert Bosch, Calsonic
Kansei, Senior Technologies, TRW Group and other leading
manufacturing names.
The FutureWe are committed to improving and sustaining a centre of design
and engineering excellence - along with associated electrical and
automation capabilities. We have established a robotics lab that
can build, develop and display robotic automation to clients and
partners.
Our commitment is to be a long term partner of quality to you,
our suppliers, employees and our local community.
We continually review our strengths, weaknesses and
competences to ensure that we develop our business to meet
your current and future requirements.
We are proud to make a contribution to the on-going
development and successes of manufacturing in Great
Britain.
“We are in a fast moving sector, often having to undertake significant capital investment in new lines to tight schedules. We enjoy a fast and efficient design and manufacture service for our tooling requirements.”
Engineering DesignHoned expertise combined with the latest 3D design tools enables us to deliver outstanding design.
For engineering designers, we favour former toolmakers – experience in constructing the right outcome brings a practical edge to our solutions.
We work with AutoCad Inventor 3D, but can translate and present work compatible with systems including CATIA, SOLIDWORKS, IGIS, STEP and PRO ENGINEER. 3D brings solutions to life – speeding development and sign off processes.
Your project will be assigned to a specified Designer. Your brief can be discussed online or face to face – we can provide a design solution for manufacture or we will agree a design and project management programme to suit you.
Electrics & AutomationTo support our clients evolving requirements we have established robust internal capabilities which formalise our capability to support you with a turn-key solution – not just the design and manufacture of mechanical parts and assemblies.
Our in house team can support:
The design, manufacture and installation of Control Systems & PanelsThe design, manufacture and installation of pneumaticsThe design, manufacture and installation of integrated automation systems
The service is designed to provide you with the complete, seamless one stop shop, managed by one partner who delivers your complete requirement.
From individual work stations to complete production lines, we can create a practical, custom solution for your requirements from greenfield builds, modifications & enhancements to a total refurbishment.
We can provide you with a design and mechanical outcome and incorporate electrical and automation solutions.
We work in a cross functional manner within your organisation and also with specialist support partners, as each input is vitally important to ensure a project ‘is right first time’.
The objective is to enable you to operate effectively in a sensible time frame with a practical and pragmatic solution that’s fit for purpose.
Robotic Welding ToolingAs a preferred global partner to Tenneco Walker, our experience spans the Design, Manufacture and Supply of:
Simple jig assemblies
Rotary Beam Based Tooling
Configurable Tooling Systems
Multiple Tooling Systems
Your system can allow different tooling modules to be interchanged quickly and efficiently – providing connectivity for mechanical, pneumatic and electronic systems.
We can provide Rotary Welding Beams in addition to tooling. Tooling systems can be provided with required sensors and electrics to enable a plug and play solution.
We can provide you with electrical support requirements and control panels and cabinets as required and can incorporate ancillary requirements such as: Automated loading and unloading, Leak Testing Systems , Test Gauging and Saw Benches.
RoboticsMagor is a System Partner to the Kuka Robot Group. As a pioneer in robotics and robotic arm technology, KUKA is one of the leading suppliers and manufacturers of robotic systems worldwide.
KUKA offers a unique and wide range of industrial robots and robot systems, covering all common payload categories and robot types.
We can design and build a robotic cell that is perfectly customized for your application and industry – or design a custom robotic system for your unique needs.
For standard or shelf-mounted robots and heavy-duty versions, mounting is possible on the floor or on the ceiling, making them multifunctional and flexible. Due to the modular structure of KUKA robots, reconfiguration
for other tasks is quick and easy.
Prototype &Re-EngineeringTalk to us when your production requirements are still at concept stage. We are often met with – “we think we may have to manufacture something like this”.
We support:
Refinement of concepts with a manufacture and assembly perspectiveProject costing and planning.Design and manufacture of pre-production tooling, fixtures and fittingsManufacture of small batch components to support prototype manufacturing
Special Purpose Machines
OURSERVICES
“By continually providing sound, good value engineering solutions combined with consistent and supportive service, Magor has earned its position as one of our principal suppliers in the UK.”
Engineering DesignHoned expertise combined with the latest 3D design tools enables us to deliver outstanding design.
For engineering designers, we favour former toolmakers – experience in constructing the right outcome brings a practical edge to our solutions.
We work with AutoCad Inventor 3D, but can translate and present work compatible with systems including CATIA, SOLIDWORKS, IGIS, STEP and PRO ENGINEER. 3D brings solutions to life – speeding development and sign off processes.
Your project will be assigned to a specified Designer. Your brief can be discussed online or face to face – we can provide a design solution for manufacture or we will agree a design and project management programme to suit you.
Electrics & AutomationTo support our clients evolving requirements we have established robust internal capabilities which formalise our capability to support you with a turn-key solution – not just the design and manufacture of mechanical parts and assemblies.
Our in house team can support:
The design, manufacture and installation of Control Systems & PanelsThe design, manufacture and installation of pneumaticsThe design, manufacture and installation of integrated automation systems
The service is designed to provide you with the complete, seamless one stop shop, managed by one partner who delivers your complete requirement.
From individual work stations to complete production lines, we can create a practical, custom solution for your requirements from greenfield builds, modifications & enhancements to a total refurbishment.
We can provide you with a design and mechanical outcome and incorporate electrical and automation solutions.
We work in a cross functional manner within your organisation and also with specialist support partners, as each input is vitally important to ensure a project ‘is right first time’.
The objective is to enable you to operate effectively in a sensible time frame with a practical and pragmatic solution that’s fit for purpose.
Robotic Welding ToolingAs a preferred global partner to Tenneco Walker, our experience spans the Design, Manufacture and Supply of:
Simple jig assemblies
Rotary Beam Based Tooling
Configurable Tooling Systems
Multiple Tooling Systems
Your system can allow different tooling modules to be interchanged quickly and efficiently – providing connectivity for mechanical, pneumatic and electronic systems.
We can provide Rotary Welding Beams in addition to tooling. Tooling systems can be provided with required sensors and electrics to enable a plug and play solution.
We can provide you with electrical support requirements and control panels and cabinets as required and can incorporate ancillary requirements such as: Automated loading and unloading, Leak Testing Systems , Test Gauging and Saw Benches.
RoboticsMagor is a System Partner to the Kuka Robot Group. As a pioneer in robotics and robotic arm technology, KUKA is one of the leading suppliers and manufacturers of robotic systems worldwide.
KUKA offers a unique and wide range of industrial robots and robot systems, covering all common payload categories and robot types.
We can design and build a robotic cell that is perfectly customized for your application and industry – or design a custom robotic system for your unique needs.
For standard or shelf-mounted robots and heavy-duty versions, mounting is possible on the floor or on the ceiling, making them multifunctional and flexible. Due to the modular structure of KUKA robots, reconfiguration
for other tasks is quick and easy.
Prototype &Re-EngineeringTalk to us when your production requirements are still at concept stage. We are often met with – “we think we may have to manufacture something like this”.
We support:
Refinement of concepts with a manufacture and assembly perspectiveProject costing and planning.Design and manufacture of pre-production tooling, fixtures and fittingsManufacture of small batch components to support prototype manufacturing
Special Purpose Machines
OURSERVICES
“By continually providing sound, good value engineering solutions combined with consistent and supportive service, Magor has earned its position as one of our principal suppliers in the UK.”
Re-EngineeringWe provide:
Advice upon efficiency, reliability, accuracy and safetyCost effective integration of new work stations to extend capability.Refurbishment / redevelopment of existing kit to enhance capability and, or extend lifeCost effective alternatives to OEM spares and components
GaugingWe can design and manufacture a wide range of gauge types and forms from a Master Gauge or Check Gauge to an integrated in line solution. Our gauging solutions may be mechanical or encompass electrical and pneumatic systems.
Where appropriate we use trusted partners who will undertake specialist parts of the manufacturing process.
We have experience in photo recognition based control systems which offer significant enhancements to product control and monitoring
processes.
We can make whatever you can imagine!We invest in our people, our processes, Quality Management and IT
platforms in addition to plant and machinery.
We are well versed in bespoke compliance and reporting
requirements of specific clients. We offer a sub-contact Quality
Management capability to the aerospace sector.
Our CMM facilities can be made available on client premises.
The level and formality of review and reporting can flex to your
requirements.
Our role is to identify and solve your challenge. On the occasions
we can’t facilitate the full solution in-house we have a network of proven
partners whom we call upon.
Our capabilities cover CNC milling and turning, spark erosion, wire erosion,
conventional multi-axis milling and surface grinding, welding combined
with traditional hand, bench and fabrication skills.
Jigs & FixturesWe have experience of a vast array of assembly aids from custom hand tools for prototype assemblies through to sophisticated assembly and test jigs.
Wherever you might be in your production life cycle:
From the first concept – “how are we going to do this?”
Production Line Operations – “can we do this quicker, more effectively, reliably?”
Reverse Engineering – “can we replace these components more cost effectively?”
Spares & ToolsWe support clients with a Spares & Tooling service which includes the manufacture of individual parts and small batches to drawing, repeat part order and stocking solutions, break down cover when required and quality reports: traceability, CMM reporting.
We believe in developing a deep understanding of your requirements and producing realistic delivery schedules and pricing.
All manufacturing processes are to ISO9001 standards.
OURSERVICES cont...
can we replace these components more cost effectively?”
All manufacturing processes are to ISO9001 standards.
Re-EngineeringWe provide:
Advice upon efficiency, reliability, accuracy and safetyCost effective integration of new work stations to extend capability.Refurbishment / redevelopment of existing kit to enhance capability and, or extend lifeCost effective alternatives to OEM spares and components
GaugingWe can design and manufacture a wide range of gauge types and forms from a Master Gauge or Check Gauge to an integrated in line solution. Our gauging solutions may be mechanical or encompass electrical and pneumatic systems.
Where appropriate we use trusted partners who will undertake specialist parts of the manufacturing process.
We have experience in photo recognition based control systems which offer significant enhancements to product control and monitoring
processes.
We can make whatever you can imagine!We invest in our people, our processes, Quality Management and IT
platforms in addition to plant and machinery.
We are well versed in bespoke compliance and reporting
requirements of specific clients. We offer a sub-contact Quality
Management capability to the aerospace sector.
Our CMM facilities can be made available on client premises.
The level and formality of review and reporting can flex to your
requirements.
Our role is to identify and solve your challenge. On the occasions
we can’t facilitate the full solution in-house we have a network of proven
partners whom we call upon.
Our capabilities cover CNC milling and turning, spark erosion, wire erosion,
conventional multi-axis milling and surface grinding, welding combined
with traditional hand, bench and fabrication skills.
Jigs & FixturesWe have experience of a vast array of assembly aids from custom hand tools for prototype assemblies through to sophisticated assembly and test jigs.
Wherever you might be in your production life cycle:
From the first concept – “how are we going to do this?”
Production Line Operations – “can we do this quicker, more effectively, reliably?”
Reverse Engineering – “can we replace these components more cost effectively?”
Spares & ToolsWe support clients with a Spares & Tooling service which includes the manufacture of individual parts and small batches to drawing, repeat part order and stocking solutions, break down cover when required and quality reports: traceability, CMM reporting.
We believe in developing a deep understanding of your requirements and producing realistic delivery schedules and pricing.
All manufacturing processes are to ISO9001 standards.
OURSERVICES cont...
WHY YOU SHOULD WORK WITH MAGOR
MAGOR PARTNERING WITH
Using our expertise to provide you with effective, practical solutions for:
3D design
Robotic Cells & Automation
Control Systems & Electrics
Special Purpose Machines
Precision Toolmaking
Jigs & Fixtures
Magor is recognised as a Systems Partner to KUKA robotics – one of a very small handful of authorised UK partners.
Our Systems Partnership gives you the added benefit of
knowing that Magor’s own skills, knowledge and expertise
is backed by the resources of one of the largest global
players in the robotics market. This offers you a potent blend
of capability and the reassurance that your solution will be
tailored, appropriate and durable.
As a KUKA Partner Magor has full access to KUKA’s
technical, training and support hub in the West
Midlands. Whilst we can provide a robotics demonstration
in Resolven, we encourage clients to visit the superb
KUKA facility with us to appreciate the breadth and
depth of resources available. For robot novices it also
provides the opportunity to get hands on.
KUKA offer a technical support platform that draws
upon Worldwide knowledge and experience. Magor both
contributes to and pulls from this hub in developing your
solution. We verify our designs and simulations through
software supported by KUKA experts.
KUKA hosts a first class training school offering both
custom and accredited training. Magor always provides
training as part of a commissioning however, if you wish
to embed further competency, you can, through the
Magor/KUKA partnership, access manufacturer training
programmes direct.
Magor installations benefit from a full engineering call
out, support and service capability operated by KUKA
directly. You can be assured that an installation
from Magor is robustly supported, at a level to meet
your requirements, directly by the manufacturer’s team
for many years to come.
WHY YOU SHOULD WORK WITH MAGOR
MAGOR PARTNERING WITH
Using our expertise to provide you with effective, practical solutions for:
3D design
Robotic Cells & Automation
Control Systems & Electrics
Special Purpose Machines
Precision Toolmaking
Jigs & Fixtures
Magor is recognised as a Systems Partner to KUKA robotics – one of a very small handful of authorised UK partners.
Our Systems Partnership gives you the added benefit of
knowing that Magor’s own skills, knowledge and expertise
is backed by the resources of one of the largest global
players in the robotics market. This offers you a potent blend
of capability and the reassurance that your solution will be
tailored, appropriate and durable.
As a KUKA Partner Magor has full access to KUKA’s
technical, training and support hub in the West
Midlands. Whilst we can provide a robotics demonstration
in Resolven, we encourage clients to visit the superb
KUKA facility with us to appreciate the breadth and
depth of resources available. For robot novices it also
provides the opportunity to get hands on.
KUKA offer a technical support platform that draws
upon Worldwide knowledge and experience. Magor both
contributes to and pulls from this hub in developing your
solution. We verify our designs and simulations through
software supported by KUKA experts.
KUKA hosts a first class training school offering both
custom and accredited training. Magor always provides
training as part of a commissioning however, if you wish
to embed further competency, you can, through the
Magor/KUKA partnership, access manufacturer training
programmes direct.
Magor installations benefit from a full engineering call
out, support and service capability operated by KUKA
directly. You can be assured that an installation
from Magor is robustly supported, at a level to meet
your requirements, directly by the manufacturer’s team
for many years to come.
Magor Designs Limited
Neath Vale Business Park
Resolven, Neath SA11 4SR
Tel: 01639 710 086
Fax: 01639 713 212
Email: [email protected]
www.magordesigns.co.uk