Download - KingZip Brochure
I nsu la ted Pane ls
KingZip™
INSULATED STANDING SEAM ROOF PANEL SYSTEM
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I N S U L AT E D P A N E L S
Kingspan KingZip™
Kingspan is a global leader in the innovative design andmanufacturing of sustainable high performance insulatedmetal roof and wall panel systems. Kingspan’s fast trackbuilding envelope systems are key to achieving affordable,low energy, low carbon, and net-zero energy buildings.
KingZip™ insulated metal roof systems provide high levelsof thermal (R-value) and airtightness performancethroughout the service life of the building, contributingtowards achieving net-zero energy building* targets andLEED® project certification.
KingZip’s one step installation method can reduce on-siteinstallation time by up to 50% compared to traditionalmulti-part roof systems, and is suitable for new and retrofitapplications across commercial, industrial and coldstorage market sectors.
Where do you start? With the EnvelopeFirst™.
*U.S. Department of Energy’s Commercial Building Initiative. www.eere.energy.gov
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ContentsPerformance Benefits 4
KingZip™ Finish Options 8
KingZip™ Powerpanel 9
Market Sectors 10
Product Data 12
Construction Details 16
Project Portfolio 22
The easiest and most cost-effective route toreducing building energy demand and costs isto utilize the high thermal performance andsuperior airtightness benefits of KingZip™
standing seam roof systems.
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P E R F O R M A N C E B E N E F I T S
Path to Net-Zero™
Path to NetZero™ is a unique tool for thebuilding industry that will simulate theprocess of achieving high performanceand net-zero energy buildings. Expertsreport on modeling results that evaluateenergy savings and the impact of usinginsulated metal panels (IMPs). This toolis accessible through interactive mobileapplications available on the web as wellas via free apps for the iPad, iPhone,iPod Touch and Android mobile devices.
To evaluate the impact of highperformance IMP wall and roofsystems on building efficiency,Kingspan commissioned a studyby the Architectural EnergyCorporation that simulated threebuildings – school, office andwarehouse – in four locations.
Energy Cost SavingsKingZip’s thermal performance of highR-value, superior airtightness and lowthermal bridging can result in energysavings of as much as 30% overstandard cavity-based insulationsystems.
Performance Benefits
The IMP buildings were comparedagainst EIFS, split-faced block, tilt-upand single skin with batt insulation.Results indicated that continuousinsulation with high effective R-valueand superior airtightness achievedsignificant energy savings, followed byrenewables, such as PV systems andenergy conservation measures.This demonstrates the importance ofEnvelopeFirst™, a high performancebuilding envelope design strategy.
Visit www.pathtonetzero.com todownload the appropriate version.
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Contributes to LEED®
Credits� Energy and Atmosphere
• Optimize Energy Performance(requires building modeling todetermine actual quantity)
� Energy Star® and Cool Roof®
specifications
� Materials and Resources• Recycled Content• Regional Materials
� Innovation in Design Process
Superior Airtightnessand WeathertightnessOne of the biggest sources of buildingheat loss (or heat gain) is due to airleakage i.e. – ‘leaky buildings’.KingZip™ panels are rigorously testedto ensure that they remain both airand weathertight over the life of thebuilding.
The standing seam design along withthe hidden fastener clip assemblyallows KingZip™ to be utilized on lowslope applications (as low as ¼:12).
The standing seam joint ismechanically seamed using theKingZip™ Power Seamer
Kingspan offers an optionalManufacturers Weathertight Warrantyprogram for KingZip™. ContactKingspan for more details.
High R-ValueKingZip’s insulating core providessuperior thermal performancewith tested R-values of up to 48.In addition, the panel assemblyfeatures a unique thermally brokenhidden clip system that helps preventheat loss and condensation.
Most importantly, the insulation isexterior of the building structure.This feature provides the bestpossible thermal envelope byreducing thermal bridging typical ofcavity insulation systems. In addition,the panels feature excellent foam-to-foam contact, which provides anunbroken thermal shield against heattransfer.
KingZip™ is tested to ASTM C1363,and the tested configuration is typicalof actual in-place construction andperformance.
Carbon EmissionReduction KingZip™ is a superior thermal andairtight system that reduces a building’soperational energy demands (primarilyheating and cooling), and as a result, it’scarbon footprint.
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Performance Benefits
Faster BuildKingZip’s one step installation canreduce on-site installation time byup to 50% compared to traditionalmulti-part roof systems. KingZip™
insulated panels provide the exteriorweather barrier, high efficiency insulationcore and an integral vapor barrier.This reduces multiple labor stepsrequired with other roof systems downto a single operation.
KingZip™ is available in 42” cover widthand lengths of up to 48’ making it easierto handle and position, while increasinginstallation productivity. KingZip™ panelsare mechanically seamed using a PowerSeamer.
Kingspan’s singlecomponent systems
can increasespeed of build by
up to 50%
KingZip™ insulated standing seam roof system offers design flexibilityand aesthetics combined with high R-values and unparalleled service lifethermal performance – all ‘built-in’ to a single off-site, factory assembledinsulated panel. KingZip™ is also available with integrated solar PV options.
P E R F O R M A N C E B E N E F I T S
AccessoriesTo complete the KingZip™ system afull range of integrated accessoriesincluding rooflights*, curb units*,fastening clips, gutters, architecturalfeature trims, and flashings are available.
KingZip™ is easily adaptable toaccommodate safety and fallarrest systems.
* These solutions are project specific.Please contact Kingspan.
Hand CrimperThis tool incorporates an over-bendfeature to roll the top standing seam to aperpendicular orientation. The hand toolis also used to seam the panels at theend of the run for a distance ofapproximately 12” in order to be able tostart the electric seaming tool.
Electric SeamerThe Power Seamer mechanicallyroll forms the seam of each KingZip™
panel to the adjacent panel. The toolfeatures a lightened shaved gear train,hollowed shafts, and dual directionseaming capability. The seamer isavailable for rent or purchase.
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KingZip’s vertical side seam and integralbatten provide an attractive linear accentto any roofing application. In addition,the strong one piece flat pan design ofthe panel is ideal for complicated roofgeometries such as hips and valleys,does not require the use ofunderlayments, and may be applieddirectly over open purlins or decking.
A wide range of color and finish optionsare available to enhance the aestheticappeal of the roof. Energy Star® andCool Roof® (CRRC) ratings are availablefor many Kingspan standard colors –contact Kingspan for more information.
A full range of accessories are availableto complete the KingZip™ system.The standing seam concept allows thesystem to be utilized on low roof slopeswith cover widths of 42”.
Design Flexibility, Aesthetic Appeal
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KingZip™ Finish Options
KingZip™ is available with high-performance, sustainable rooffinishes, including solar reflective Cool Roof® rated options that canreduce peak cooling energy demand by up to 15%. Cool Roof®
rated solutions comply with codes and green building programs.When applied these finishes can contribute to several LEED® credits.
These Cool Roof® coatings are intended to reduce heat islands(thermal gradient differences between developed and undeveloped areas)to minimize impact on microclimates and human and wildlife habitat.
As required by LEED® credit 7.2, Sustainable Sites – Heat Island Effect –Roof, the cool color palette for KingZip™ is Energy Star® compliant,specifying highly reflective and high-emissivity roofing (emissivity of atleast 0.9 when tested in accordance with ASTM E408) for a minimum of75% of the roof surface.
Energy Star® qualified roof systems can reduce the amount of airconditioning required in buildings and can reduce energy bills by up to50%, translating into dollar savings and reducing impact on theenvironment.
P E R F O R M A N C E B E N E F I T S
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Insulate & GenerateKingspan’s Solar PV options include Thin Film LaminateBIPV, for a building integrated roof, Poly orMonocrystalline Tilt and Direct Mount systems.
KingZip™ Powerpanel
Powerpanel is a leading productfor the sustainability challenges weface today. It combines the thermalperformance benefits of KingZip™
with the power of the sun to offera roofing system that insulatesand generates renewable energyon-site from the comfortof a single sourcetrusted provider.
KingZip™ insulated roofing panelwith flexible, factory applied
thin-film Laminate PV.
Complete roof and PV systemwith the Kingspan 25 yeartotal system warranty.
Laminate BIPV
KingZip™ insulated roofing panel withrigid poly or monocrystalline
PV modules fixed directly tothe standing seam joints.
Direct Mount
KingZip™ insulated roofing panel withrigid poly or monocrystalline PV
Modules, mounted on a steelstrut tilting system, fixed tothe standing seam joints.
Tilt Mount
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Market Sectors
M A R K E T S E C T O R S
Commercial
Education
Public Service
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Industrial
Recreational
Retail
Cold Storage
P R O D U C T D ATA
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Product Data
Description: KingZip™ Standing Seam Roof Panel
Dimensions: Panel Width – 42” / Panel Length – Minimum 10’-0”; Maximum 48’-0”
Joint Configuration: Mechanically seamed 2” nominal sidelap
Insulation Core: Foamed-in-place polyisocyanurate (PIR)
Slope: For applications as low as ¼:12
Material: Exterior – 24 gauge stucco embossed steel, AZ50 Galvalume® / Zincalume®.22 gauge steel is also available.Interior – 26 gauge stucco embossed steel, AZ50 Galvalume® / Zincalume® or G90 galvanized.24 and 22 gauge steel or stainless steel are also available.
Finish Options: A wide range of color and finish options are available to enhance the aesthetic appeal of the roof.Energy Star® and Cool Roof® (CRRC) ratings are available for many Kingspan standard colors– contact Kingspan for more information.
DimensionsKingZip™
Specifications
Kingspan’s singlecomponent systems
are available ina wide range offinish options
42” Coverage (1,067mm)
Shown before seaming
2” EXTERIOR FACE
INTERIOR FACE 31/2” 1/8”60°
2”-6
”
Test Procedure Results
Surface Burning Factory Mutual ASTM E84 Flame Spread: 25 or LessSmoke Developed: 450 or Less
Toxicity Test State of New York, Article 15, Part 1120 of the Kingspan panels are in complianceNew York State Uniform Fire Prevention Code
Wind Uplift Factory Mutual 4471 1-105 @ 5’0” spans with minimum 14gauge roof purlins1-60 @ 6’ spans with minimum 14gauge roof purlins
UL 580 Class 90 uplift rating 5’0” spans with minimum 14 gauge purlins
UL 580 Class 90 uplift rating Panels attached to 20 gauge decking with3’ o.c. fastening
Strength ASTM E72 Chamber Method Panel load / span and deflectiontables are available
Thermal ASTM C1363 Guarded Hot Box 2” R = 15 U = 0.0667Transmission 3” R = 24 U = 0.0417
4” R = 33 U = 0.03035” R = 41 U = 0.02446” R = 48 U = 0.0208
Air Infiltration ASTM E283 and ASTM E1680 0.003 CFM/ft² of Panel Area at 6.24 psf
Water Penetration ASTM E331 and ASTM E1646 No Water Penetration at 20.0 psf
Fatigue Test Subjected to 2 million alternate cycles of 20 PSF No metal / foam delamination or metal fatiguepositive and negative wind loading
Humidity Test Sample subjected to 100% relative humidity No evidence of metal primer corrosionat 140 °F for 1000 hours
Autoclave Test Sample placed in an autoclave device and No evidence of delaminationpressurized to 2 PSI at 212 °F for 21/2 hours
Skin Delamination No skin delamination with direct pull off pressureup to 1188 psf
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Testing & Approvals
P R O D U C T D ATA
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Product Data
DeliveryAll deliveries (unless indicated otherwise) are by road transportto project site. Off loading is the responsibility of the client.
Site Installation Procedure Site assembly instructions are available fromKingspan Technical Services. Kingspan KingZip™
Installation Guides are available for download at:
US - www.kingspanpanels.us/resourcelibraryCanada - www.kingspanpanels.ca/resourcelibrary
Kingspan’s singlecomponent systems
ensure long-termreliability and
service life
Insulation CoreFoamed-in-place Polyisocyanurate (PIR): with an OzoneDepletion Potential of zero (Zero ODP).
KingZip™ panels have been thoroughly evaluated by FactoryMutual and comply with FM-4471 Approval Standard for ClassI roofs. Findings show that the panels in and of themselveswould not create a need for automatic sprinklers.
Quality & DurabilityKingspan insulated panels are manufactured from the highestquality materials, using state of the art production equipmentto rigorous quality control standards, ensuring long-termreliability and service life.
WarrantiesKingspan insulated metal roof and wall panels have beenused on every continent in the world under extremeclimatic conditions.
Contact Kingspan for more information regarding our optionalextended warranty programs of up to 20 years.
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Kingspan Service
Technical ServiceKingspan provides a comprehensive technical advisory serviceto assist architects, specifiers and installation contractors withbuilding design, product application and site work installationtraining and challenges.
Customer ServiceOur dedicated team provides focused customer service for all preand post-order administration, delivery scheduling, and installersupport, ensuring a seamless coordinated customer experience.
Marketing SupportOur marketing team aims to provide a fast turnaround on standardsample and literature requests, eliminating delays with planning andclient approval of material, so that your project begins on time.
Additional marketing support is provided through the use of project case studies.
Field Service SupportKingspan’s Field Service Engineering Team offer customers free contractortraining on the installation of new and existing products, site inspection servicesas well as advice on mechanical handling solutions.
Sales TeamOur regionally based sales team can provide assistance on any projectfrom the design stage through to site installation.
Find your local sales rep on our website. US - www.kingspanpanels.us/findasalesrepCanada - www.kingspanpanels.ca/findasalesrep
Email us:
Technical Services:[email protected]
Installation:[email protected]
Marketing:[email protected]
Samples:[email protected]
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C O N S T R U C T I O N D E TA I L S
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Side Lap Details
42” Coverage (1,067mm)
2” EXTERIOR FACE
INTERIOR FACE 31/2” 1/8”60º
2”-6
”
1/4” – 14 hex head fasteners
1/8” x 1/2” butyl tape over clip toextend 1” on each side
1/8” x 1/2” butyl tapecontinuous over panel
and under clip
Neoprene thermalbreak adhered to clip
Butyl sealant, field applied for vapor barrier
14 Ga. galvanizedbase clip
20 Ga. stainless steel topclip with thermal break
(shown before seaming)
Side lap detail
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1/8” x 1/2” butyl tape over clipto extend 1” on each side
20 Ga. stainless steel topclip with thermal break
1/8” x 1/2” butyl tape continuous overpanel and under clip
2 each of 1/4” – 14 through fasteners with stainless steel two piece clip required for each panel at each support
Butyl sealant, fieldapplied for vapor barrier
Neoprene thermal breakadhered to clip
1/4” – 14 hex head fasteners
14 Ga. galvanized base clip
(shown after seaming)
Side lap detail
C O N S T R U C T I O N D E TA I L S
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Joint to be centered onstructural support
Continuous butyl sealant withmarriage bead to panel joint
Max. 1/8” allowable “Gap”between panels
Neoprenethermal breakadhered to clip
3” x 4” continuous angle, gauge tomatch purlins (not by Kingspan)
1/4” – 14 through fasteners
Note: Min. 5” wide support at each endlap for proper panel attachment.
1/4” – 14 x 7/8” low profiletek screws fasten between
every minor rib (use vibrationresistant/anti-back out type)
2 1/2” wide butyl tapecontinuous along endlap
Factory swage overlap panel end
6” endlap
1”
Two piece clip with thermalbreak required for each panel
Continuous butyl sealant
1/4” – 14 x 7/8” low profiletek screws fasten betweenevery minor rib (use vibrationresistant/anti-back out type)
Endlap detail
Endlap Details
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Endlaps must be staggered
Upper panel
6”
See male leg endlap detail
See continuousmale leg detail
Fasten at everyminor rib valley
Field remove 6”of the down leg on
the bottom panel
2 1/2” wide butyltape (continue up
vertical leg)
See female leg endlap details
Two piece clipwith thermal break
Field remove 6” liner andfoam cutback at lap
Staggered endlap assembly
Male leg endlap Female leg endlap
Field remove 6”of the top leg onthe bottom panel
2 1/2” wide butyltape (continue upvertical leg)
Lower panel
Continuous butyl tape
Continuousbutyl sealant with
marriage bead
Continuousbutyl sealant withmarriage bead
Continuous butyl sealant
6” Continuousbutyl sealant
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C O N S T R U C T I O N D E TA I L S
Ridge Detail
Inside ridge trim(set in continuousbutyl sealant)
1/4” – 14 hex headfasteners (as requiredfor wind loads)
Ridge closure trim
Outside ridge trim (set in butyl tape)
1/4” – 14 x 7/8” lowprofile tek screws
KingZip foam closure set inbutyl tape top and bottom
Field fill with compressibleinsulation or field foam with 2-part
urethane (not by Kingspan)
Neoprenethermal break
adhered to clip
Two piece clip withthermal break
Sealant marriagebead to panel joint
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Do not locate fastener at clip location
Two piece clip with thermal break
Continuous butyl sealant
Neoprene thermalbreak adhered to clip
1/4” – 14 hex head fasteners
Continuous butyl sealant
Gutter hanger
Butyl sealant marriagebead at standing rib
Sealant marriagebead to panel joint
Continuous butyl tape
Gutter trim
Eave closure trim (pre-assembled to gutter)
Pop rivets
1/4” – 14 x 7/8” lowprofile tek screws
12”
Varies1/2”
Eaves Detail
P R O J E C T P O R T F O L I O
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Project Portfolio
Pratt Paper MillShreveport, Louisiana
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Churchill HouseSudbury, Massachusetts
ProvidencialesPower CompanyTurks and Caicos Islands
Kingspan USA Deland, FL; 386-626-6789 Modesto, CA; 209-531-9091Kingspan Canada Caledon, ON; 905-951-5600 Langley, BC; 604-607-1101
Email: [email protected] / www.kingspanpanels.ca
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Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading.Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.