Download - Kanban Shelving - BiGDUG
1
Guide to Assembly & Usage
Shelving is safe when used responsibly. If in doubt, contact the supplier.
If you have any missing components please take note of the part name and contact your supplier.
Kanban ShelvingInformationIf in doubt, contact the supplier
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Read this guide thoroughly before commencing assembly and retain for future reference
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Before commencing assembly, unpack carefully and check that all components ordered are included
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Tools – Large rubber mallet
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Assess for floor fixing. Tall narrow bays may require this to ensure stability
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
We recommend products over 2000mm high are fixed to the wall where possible
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Dispose of packaging materials responsibly
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Build on a suitable level floor, which is strong enough to support the load and allow adequate working space
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
WarningRules for the safe use of shelving:
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Assembly should be undertaken by a minimum of two competent people
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Never climb on the structure or stand on the shelving
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Do not lean or support ladders, steps, or other objects against shelving
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Ensure these instructions are retained for reference and that users are aware of the rules for safe use
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Take care during assembly and in use, particularly when lifting or stretching and when using tools
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Wear appropriate safety clothing – protective gloves and footwear are recommended
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
CautionDuring assembly, ensure to:
Do not use in damp or wet conditions
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Load heavy items on the lower shelves and lighter items on the higher shelves
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Always use safety steps to reach high shelves
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Ensure that the maximum load carrying capacities are not exceeded
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
Please refer to the loading information supplied for details
Wear appropriate clothing, protective gloves and footwear are recommended
If in doubt pleasecontact yoursupplier
Please read these instructions
Inspect all packagesfor damage and checkthat all the components orderedare included
Assembly should be undertakenby at least 2 competent persons
Tools required
We recommendthis product is�xed to the �oor
Caution! During assembly
Take care when handling heavy objects
Build on a suitable level �oor surface
Allow adequate working space and be aware of othersworking around you
Dispose of packagingmaterials responsibly
Warning
Never climb on the structure
Do no lean ladders, steps or other objects against the shelving
Always use safetysteps to reach highshelves
Load heavy itemson the lower shelves
This product is designed for hand loading only
Do not use in dampor wet environments
Ensure that maximumload carrying capacitiesare not exceeded
Please referto the loadingchart suppliedfor details
This product is designed for hand loading only
Loading information
Kanban ShelvingFor any other layouts, please refer to your supplier for detailed loading capacities
Shelf load capacitiesMaximum permitted shelf capacities are based on UDL†. Please note that the bay capacity may limit the maximum load per shelf:
IF YOU ARE IN ANY DOUBT REGARDING LOAD CAPACITIES, PLEASE CONTACT YOUR SUPPLIER†UDL = Uniformly Distributed Load
Kanban Shelving
Shelf width mm Capacity per shelf
915 80kg
Maximum load per bay Kanban Shelving
Up to 1980mm high 560kg
Capacities are common for all standard shelf depths.
COMPONENT CHECK LISTComponent Quantity
A Upright 4
B Side Beams4
C Front & Back Beams 2 per level
D Chipboard - 610mm Deep2
E Chipboard - 652mm Deep 1 per sloping level
F Plastic Feet 4
CA
B
F
D
E
2 Note: Illustrations not to scale
Assembly - Kanban Shelving
11The bay is now complete and ready to use.
9
4
1 2 3Add plastic feet F to the base of all four uprights A .
Using rubber mallet, connect two uprights A together at the top and bottom two keyholes using side beams B . Repeat for other side of bay to create two side frames.
Join the two side frames together using four front and back beams C at the same heights as the side beams B .
Add 610 mm deep chipboard D to create the top and bottom shelves.
Repeat steps 5 to 8 to add remaining front and back beams C .
10Add 652mm deep chipboard E on top of
each front and back beam to create sloping levels.
5 Ensuring the beam C is the correct way round, by having the lip on the beam sticking out at the bottom as picture…
12 Boxes can now be loaded onto the bay from the rear of the shelving and picked from the front.
6…add front and back beam C to front of the frame at the desired height to suit the boxes being used. Knock into place using a rubber mallet.
A
B
F
C
8…add front and back beam C to rear of the frame 4 keyholes higher than the front beam.
C
E
AB
D
AA
C
C
A
C
C
7 Ensuring the beam C is the correct way round, by having the lip on the beam sticking out at the top as picture (opposite way as the front beam)…
C
Rear Uprights
Front Uprights
C
B