®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018
®JURALCO VIKING BALUSTRADE SYSTEM
ISSUE 5/16
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 2
®Juralco Viking Balustrade System
®Juralco Viking Balustrade showing Full Height glass type
®Juralco Viking Balustrade showing Semi-Frameless typewith Top and Bottom Rail
®Juralco Viking Balustrade showing Baluster type
®Juralco Viking Balustrade showing Full Height glass type
All pages © Copyright Juralco Aluminium Building Products Ltd, 2017
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 3
®Juralco Viking Balustrade System
Code Type of Occupancy for part of the building or structure
Specific Uses Glass
A Domestic and Residential activities All areas within or serving exclusively one dwelling including stairs, landings etc, but excluding external balconies and edges of roofs.
6mm and 10mm Toughened GlassA Other,
C3Areas without obstacles for moving people
and not susceptible to over crowdingStairs, landings, external balconies, edges of roofs etc.
®Viking Balustrade is for Domestic and Residential Occupancy types A, A Other and C3 onlyOccupancy Types as per AS/NZ 1170.1.2002. Not suitable for Commercial C3 applications
Heading Pages Description
Specifications 4 Juralco standard Specification sheet and Powder coating recommendations
Configurations 5 - 6 Shows typical Glass and Batten style Balustrade layouts Includes specifications for Interlinking Rail to NZS 4223.3.2016 for Semi Frameless Glass balustrades
Design, Wind Zones 7 - 9 Balustrade Height, Post Spacing for differing Mounts and Wind Zones and safety from Falling
Materials 10 - 16 Shows all Extrusions and components
Construction 17 - 30 Typical construction details of Viking Balustrades
Assemblies 31 - 40 Typical assembly details of Viking Balustrades
Post Mount Types 41 Shows the four Face fix Post mount types
Deck Nailings 42 Shows details of Double Boundary Joist Nailing layout and Semi Frameless Glass Panel Corner setout
Mountings 43 - 65 Shows Mounting details - For Timber, Concrete and Steel
Hand Rail 66 Wall Mount Handrail details
Surface Care 67 - 68 Instructions for the care of Powder coated and Glass surfaces
Juralco Balustrade Systems building code compliance documentation requires all balustrade installations are to be
completed in accordance with the requirements of our authorised installer certification.
All for 6mm and 10mm, Toughened Glass. Glass must have a minimum strength of 100MPa. All edges polished
Note 2
Note 1
Note 3 All Semi Frameless glass Balustrades must have a Top or Side mounted handrail to conform to NZS 4223.3.2016.
Index
Complies With AS/NZS 1170:2002, NZS 4223.3.2016, NZ Building Code B1, B2, F2 ,F4 and F9Complies with French Standard NF P01-013 (1988-08)
Section 4852JB
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System - Specifications, Powder Coating
Juralco Aluminium Building Products Ltd (JABP)
Specifications for Juralco Viking Balustrade System®
1.Scope
- This specification details the documents the Juralco Viking Balustrade System refers to in relation to the New Zealand ®
Building Code, the manufacturer's documents, products used in the System, requirements in relation to fixing and surface
finishings.
2. NZBC Compliance
- The Juralco Viking Balustrade System has been tested by Nancekivell Cairn Ltd, Civil and Structural Engineers, ®
to demonstrate compliance with the structural requirements of the New Zealand Building Code and AS/NZS 1170 : 2002
occupancy A, A Other and C3, NZS 3604 Low, Medium, High, Very High Wind Zone, max design wind pressure 2.0KPa
- The Structural Engineering design includes the requirements of B1 Structure, B2 Durability, F2 Hazardous Materials
and F4 Safety from falling, from the Building Code.
- Verification Method B1 / VM1, B2/AS1, F4 / AS1
- All glass used in the Juralco Viking Balustrade System must conform to AS/NZS 2208.®
- Complies with NZS 4223.3.2016
3. Manufacturer's Documents
- The Juralco Viking Balustrade System manual details all extrusions and components used for the fabrication and ®
installation/fixing of the system.
- A Producer Statement 1(Design) is available.
Copies of the above documents are available from:
Juralco Aluminium Building Products Ltd
48 Bruce McLaren Rd, Henderson, Auckland
Phone 09 478 8018 Fax 09 478 7883 Email [email protected]
- Any deviation from the standard fabrication or installation/fixing must be accompanied by a site specific PS1
with site specific calculations and drawings
4. Products
- Only extrusions, components and hardware supplied by or specified by JABP may be used in the Juralco Viking System®
- Aluminium extrusions, components and hardware – unless specified are manufactured to 6060 T5 specifications
- Stainless Steel components, hardware, fixings – all components to 316 grade
- Glass - all glass used in the Juralco Viking Balustrade System must conform to the specifications as listed in the ®
Juralco Viking manual with each panel conforming to AS/NZS 2208 as confirmed by the Safety Stamp detailing the ®
manufacturer's description and licence number.
5.Surface Finishing
- Juralco Aluminium Building Products Ltd is a Dulux Registered Applicator site, registration number 2101.
JABP uses only Dulux branded powder coating materials® - Unless specified otherwise, Dulux Duralloy powder coating systems are used for properties greater than 100
metres from high tide level where AAMA 2603 performance is required® - Dulux Duratec powder coating systems must be used for all properties greater than 10 metres and up to 100
metres from high tide level where AAMA 2604 performance is required® ® - Dulux Duralloy has a 10 year film and colour integrity warranty, Dulux Duratec has a 20 year film and colour
integrity warranty
6. Installation and Fixing
- The Juralco Viking Balustrade System must only be installed in accordance with the Juralco Viking Balustrade ® ®
System manual
- Any deviation from that specified in the Juralco Viking manual must only be in accordance with the site specific PS1 with
site specific calculations and drawings listing the non standard details
- The Juralco Viking Balustrade System must only be fabricated/installed by a Juralco approved fabricator®
- Upon completion of the installation the fabricator must supply the owner with a PS3 (Construction)
Important instructions for Powder Coatings near Salt WaterThe standard Dulux powder coating system used by Juralco is Duralloy and is suitable for installations greater than 100 metres from high tide level®
and for buildings up to 3 stories above ground. Use Duratec for installations between 10 and 100 metres from high tide level and for prestigious ®
residential and commercial developments. For all other applications contact Juralco for alternative systems.Note - Powder coated prices listed in Juralco price books are for the standard Duralloy system. If the Duratec system is required it ® ®
must be specified upon placement of the order and will incur a surcharge – Duratec prices on application.®
lmportant instructions for Powder Coating - Attachment to structuresAn EPDM or similar material spacer must be used to separate powder coated aluminium items from all timber, concrete and steel structures.Failure to do so can lead to the chemicals in the structure affecting the powder coating layer on the aluminium.
Powder Coating WarrantyThe Dulux powder coating warranty period is conditional upon being maintained in accordance with the Dulux ‘Care and Maintenance Instructions’.Contact your installer for a copy (or download from Dulux) of the Care and Maintenance instructions or refer to the back page of this manual.
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
TYPICAL CONFIGURATIONS
Split Rail Baluster Full Height Baluster
Split Rail Glass Full Height Glass
C/L to C/L Panel Width C/L to C/L Panel Width
C/L to C/L Panel Width C/L to C/L Panel Width
BalustradeHeight
Semi Frameless Glass(with Interlinking Rail and JEC 29 bracket)
C/L to C/L Panel Width
Semi Frameless Glass and Handrail
C/L to C/L Panel Width
Split Rail Baluster, Double Post
C/L to C/L Panel Width
Handrail - Wall mount Handrail - Nib Wall
BalustradeHeight
BalustradeHeight
BalustradeHeight
BalustradeHeight
BalustradeHeight
BalustradeHeight
All Conform to NZS 4223.3.2016
Suitable for 6mm and10mm Toughened Glass
Suitable for 10mm Toughened Glass only Suitable for 10mm Toughened Glass only
Suitable for 6mm and10mm Toughened Glass
Required Barrier Height,1000mm
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
TYPICAL ASSEMBLY - SEMI FRAMELESS GLASS
JVB HT Screw 10x50 c/s
Base Plate(JVB 100 shown)
JVB 011
JEC 29
10mm Toughened Glass
JVB 115
JVB Back Wedge
JVB 119
JVB 118
JVB 006
No 6x10 pan
Silicone betwwenGlass and Post
Interlinking Rail
JEC 29 Hand Rail Brktand Interlinking Rail
Front/Outside
10mm Toughened Glass - Semi Frameless. Interlinking Rail + JEC 29 Brackets Deckside.
Required Barrier Height,1000mm
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
BALUSTRADE DESIGN GUIDE
BALUSTRADE DESIGN GUIDE - for building types below
All other applications please contact Juralco Aluminium Building Products Technical Manager
NZBC REQUIREMENTS - SECTION F4 : SAFETY FROM FALLING
No toeholds between the heights of 150mm and 760mm above floor level (or stair nosing).
Heights are measured vertically from finished floor level (ignoring carpet or vinyl, or similar thickness coverings) on floors, landings and ramps. On stairs the height is measured vertically from the pitch line or stair nosings.
A landing is a platform with the sole function of providing access.
Household unit does not include a hostel, boarding house, motel or other specialised accomodation.
Stairs or ramps for all other buildings does not include landings - use all other locations
The triangular opening formed by the riser, tread, and bottom rail of the barrier on a stair shall be of such a size that a 150mm diameter sphere can not pass though it, except for swimming pool stairs where the diameter is 100mm.
Barriers to swimming pools shall have in addition to performance F4.3.4: a) All gates and doors fitted with latching devices not readily operated by children, and constructed to automatically close and latch when released from any stationary position 150mm or more from the closed and secured position but excluding sliding and sliding-folding doors that give access tothe immediate pool surround from a building that forms part of the barrier and, b) No permanent objects on the outside or inside of the barrier that could provide a climbing step.
1.
2.
3.
4.
5.
6.
7.
H = HEIGHT OF
BALUSTRADE
(Measured from floor level to top of handrail)
BUILDING TYPE
900
1200
1000
MS = MAX OPENING SIZE 100 [use 99]
P = MAX POST CENTRES with baluster rails 1500
with 6mm toughened glass infill panels 1500
*
*
with 10mm toughened glass & JVB011 frameless post 1500*for up to & including 1200mm high & High wind zone
LOCATION
Detached dwellings and within household units of multi-unit dwellings Balconies and decks, and edges of internal floors
or mezzanine floors
HEIGHT
All other buildings, and common areas
of multi-unit dwellings
Stairs or ramps (excluding landings) 900
Barriers within 530mm of the front of fixed seating 800
All other locations 1100
But not more than MAX spacing for given height indicated on chart 1
(mm)
Stairs and ramps and their landings
Swimming Pools
P = Max Post Centres
H = Balustrade Height
150 MS
MS
MSNo toe holds,see note 7 below
760
Juralco Viking Balustrade System building code compliance documentation requires all balustrade installations are to be completed in accordance with the requirements of our authorised installer certification.
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
BALUSTRADE DESIGN GUIDE
1000
1100
1200
1300
1400
200 400 600 800 1000 1200 1400 1600 1800Post C/L Spacing mm
Group 1Group 2
NZS 3604 Low, Medium, High and Very High Wind Zones.Up to a max Design Wind Speed of 50m/sec but not exceeding a Design Wind Pressure of 1.5kPaOccupancy for Domestic and Residential A, A Other and C3 only. AS/NZS1170
Chart 1 - Residential Buildings. Up to 1.5kPa
Group 1
Applies to Mountings
FACE fix to timber, Screws,Gutter Bracket
FACE fix to timber, Bolts, Gutter Bracket
FACE fix to waterproof deck, Gutter Bracket
TOP fix to concrete - Baseplate JVB 100
TOP fix to concrete - Baseplate JVB 101
TOP fix - Embedded in concrete
FACE fix to concrete, Gutter Bracket
FACE fix to steel, Gutter Bracket
FACE fix Post to concrete
FACE fix Post to steel
Group 2
Applies to Mountings
TOP fix to timber - Baseplate JVB 121
TOP fix to timber - Baseplate JVB 114
FACE fix Post to timber
FACE fix Post to Waterproof deck
TOP fix to steel (with timber deck) - Baseplate JVB 121
TOP fix to timber - Baseplate JVB 100
Balustrade Height mm
Floating Decks - the distance between the top of the boundary joists and the top of the floating deck must be added to the post height. This will result in the post c/l spacing being reduced. A floating deck is not a structural item and cannot be used for the primary fixing of fasteners.
1 - See Floating Deck comment below2 - See above for Balustrade Height defined
Design Wind Speed exceeding 50m/sec or a Design Wind Pressureexceeding 1.5kPa and up to a max Design Wind Pressure of 2.0kPa Occupancy for Domestic and Residential A, A Other and C3 only. AS/NZS1170
Chart 2 - Residential Building. Up to 2.0kPa1 - See Floating Deck comment below2 - See p4 for Balustrade Height defined
1000
1100
1200
1300
1400
200 400 600 800 1000 1200 1400 1600 1800Post C/L Spacing mm
Group 1Group 2Balustrade Height mm
Floating Decks - the distance between the top of the boundary joists and the top of the floating deck must be added to the post height. This will result in the post c/l spacing being reduced. A floating deck is not a structural item and cannot be used for the primary fixing of fasteners.
Group 1
Applies to Mountings
FACE fix to timber, Screws,Gutter Bracket
FACE fix to timber, Bolts, Gutter Bracket
FACE fix to waterproof deck, Gutter Bracket
TOP fix to concrete - Baseplate JVB 100
TOP fix to concrete - Baseplate JVB 101
TOP fix - Embedded in concrete
FACE fix to concrete, Gutter Bracket
FACE fix to steel, Gutter Bracket
FACE fix Post to concrete
FACE fix Post to steel
Group 2
Applies to Mountings
TOP fix to timber - Baseplate JVB 121
TOP fix to timber - Baseplate JVB 114
FACE fix Post to timber
FACE fix Post to Waterproof deck
TOP fix to steel (with timber deck) - Baseplate JVB 121
TOP fix to timber - Baseplate JVB 100
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
BALUSTRADE DESIGN GUIDE
P = Post CentresRefer to next page
TR = Top Rail
BR = Bottom Rail
R1 = Baluster Height
(Split Rail)
R3
Base PlateHeight = 10mm or 12mm
PH = Post Height
R2 = BalusterHeight
(Full height)
TR = Top Rail
BR = Bottom Rail
Base PlateHeight = 10mm or 12mm
Toughened Glass(thickness varies)
GH 1 = GlassHeight
(Full height)
R3
PH = Post Height
GW = BR-10050 50
Gh 2 = GlassHeight
(Split Rail)
P = Post CentresRefer to next page
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
FULL SIZE EXTRUSIONS
60.0
40.9
CLASSIC HANDRAILPart No JVB 001
ROUND HANDRAILPart No JVB 009
58.0
43.5
55.0
48.7
28.0
RECTANGULAR HANDRAILPart No JVB 016
TOP RAILPart No JVB 004
40.0
ELLIPTICAL HANDRAILPart No JVB/024/5.8
ELLIPTICAL TOP RAILPart No JVB/023/5.8
80.0
26.0
48.7
22.1
Does not conform toNZBC D1/AS1 for Stairs
Does not conform toNZBC D1/AS1 for Stairs
Note - For use with JEC 29 Handrail Bracket - Infill clips not used with the JEB 222
Elliptical Handrailand Elliptical Top Rail
27.5
INTERLINKING RAILPart No JEB/222/5.8
60.0
15
®Juralco Viking Balustrade System Issue 5/16
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45.0
45.0
®Juralco Viking Balustrade System
FULL SIZE EXTRUSIONS
HALF CORNER POST Part No JVB 008
45.0
42.1
BOTTOM RAILPart No JVB 002
BOTTOM RAILPart No JVB 022
POST STIFFENERPart No JVB 013
HALF POSTPart No JVB 007
POST FACE PLATEPart No JVB 014
38.9
4.0
35.0
35.0
30.0
30.0
45.0
26.0
55.0
12.0
WATER DEFLECTION ANGLEPart No JA 118/5
20
20
INFILL60mm SLAT
Part No JVB/019/5.3
60.0
17.0
ONE PIECE POSTPart No JVB 015/5
SPIGOTPart No JVB 017(Fits Bottom Rail)
25.8
19.4
INFILL49mm SLAT
Part No JVB/018/5.3
49.0
17.0
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
FRAMELESS POSTPart No JVB 011
FRAMELESS CORNER POSTPart No JVB 012
BALUSTERPart No JVB 005
CAPPart No JVB 006
SEMI FRAMELESS POST STIFFENERPart No JVB 020
CLASSIC JOINTERPart No JVB 003
HANDRAILPart No JA 160
RECTANGULAR JOINTERPart No JVB 128
FACE FIX SPACERPart No JVB 125
45.0
45.0
45.0
45.0
30.0
27.3
17.0
13.0
17.0
17.0
ROUND JOINTERPart No JVB 010
50.0 dia
46.0 dia
38.0 dia
11.0 dia
FULL SIZE EXTRUSIONS
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
BASE PLATE110x90x12
Part No JVB 121
BASE PLATE100x100x10
Part No JVB 100
BASE PLATE100x100x10
Part No JVB 100/Blank
BASE PLATE110x90x12
Part No JVB 121/Blank
HEAVY SS WASHER40sqx3
Part No JVBSQWSH
EDPM WASHER20diax11x1.6
Part No JVB 130
EDPM WASHER38diax11x3.0
Part No JVB 126
ALUMINIUM SPACER38diax30
Part No JVB 125/30
ALUMINIUM SPACER38dia x 10
Part No JVB 125/10
HARDWARE
GUTTER BRACKET120 widex135 high
Part No JVB 137/45
10mm side
BASE PLATE110x90x12
Part No JVB 101, 2 hole
BASE PLATE110x90x12
Part No JVB 101/Blank, 2 hole
Front - 110mm side
GUTTER BRACKET SPACER135mm x 120mm x 5mm thickPart No JEC 139
Front - 1
Front - 110mm side
Front - 110mm side
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
HARDWARE
135 deg HANDRAIL JOINTERRound - Part No JVB 111Classic - Part No JVB 106
Rectangular- Part No JVB 127
90 deg HANDRAIL JOINTERRound - Part No JVB 112Classic - Part No JVB 107
Rectangular- Part No JVB 128
GLAZING BLOCK50x17x9 - Part No JVB 108
GLAZING BLOCK30x4x8 - Part No JVB 119
FIXING ANGLE30x30x12 - Part No JVB 118
CLASSIC END CAPPart No JVB 105
POST END CAPPart No JVB 104
FRAMELESS POST-TOP CAP Part No JVB 115
ROUND END CAPPart No JVB 113
RECTANGULAR END CAPPart No JVB 129
TOP RAIL WALL BRACKET4.5mm thick -Part No JVB 103
BOTTOM RAIL WALL BRACKET3mm thick - Part No JVB 102
ELLIPTICAL END CAPPart No JVB 140
INTERLINKING RAIL 14MM90DEG CORNER JOINER Part No JEC 34
INTERLINKING RAIL 14MMSTRAIGHT JOINER Part No JEC 32
INTERLINKING RAIL 14MM135DEG CORNER JOINER Part No JEC 36
INTERLINKING RAIL17.5MM90DEG CORNER JOINER Part No JEC 35
INTERLINKING RAIL 17.5MMSTRAIGHT JOINER Part No JEC 33
INTERLINKING RAIL17.5MM135DEG CORNER JOINER Part No JEC 37
INTERLINKING RAIL END CAPPart No JEC 18
Can be used as RH or LH
All ex 3mm Aluminium Plate
17.5 bar
14 bar
Legs 125mm long Legs 125mm long
CUSTOM HANDRAIL JOINTERJVB 109/CLASSICJVB 109/ROUNDJVB 109/RECT
Legs 125mm long
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
HARDWARE
UNIVERSAL DROP LATCH AND STRIKER
Nylon, Black. (External Access) Part No JEF/DLEA
PARKING LATCH Nylon, Black.Part No G21
Gap adjustable
6 - 52mm
SOFT GATE STOP Nylon, Black.
Part No JEF/GS
GATE HANDLENylon, Black.
Part No JEF/GH
UNIVERSAL DROP LATCH AND STRIKER
Nylon, BlackPart No JEF/DL
MAGNETIC POOL GATE LATCHNylon, Black
Part No JEF/APL
Release Knob
Lock
AttachBrackets
Latch - 540mm high OA
Magnetic Clamp
ADJUSTABLE TENSION HINGE, LEGS
Nylon, Black. Part No JEF/AHHD (Pairs)
Suitable for Pool gatesMax Self Closing 45kg
13
These Latches not suitable for Pool Gates
BANNISTER BRACKET Part No JVB 116
(For use as Wall Bracket Only)
HANDRAIL END CAP Part No JGS 132
HANDRAIL ASSEMBLYPart No JEC 29/Kit, Includes 2 x grub screws
(For use with Interlinking Rail Extrusion)
Use JVB/Screw 10gx20 C/S
BANNISTER BRACKET Part No JVB 117
(Top fixed Bracket)
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
PK SCREW SS No6 x 10Part No JVB Screw 10x6
PK SCREW SS No6 x 25Part No JVB Screw 25x6
PK SCREW SS No6 x 38Part No JVB Screw 38x6
PK SCREW SS No6 x 38 C/SPart No JVB Screw 38x6 c/s
PK SCREW SS No8 x 25 Part No JVB Screw 25x8
PK SCREW SS No10 x 25 Part No JVB Screw 25x10
PK SCREW SS No10 x 50 Part No JVB Screw 50x10
PK SCREW SS No10 x 50 C/S Part No JVBHTSCREW50x10
(Juralco Propriety Fastener) For attaching Post to
Baseplate or Gutter brkt
COACHSCREW SS M10 x 150Part No JVB Coach M10x150
COACHSCREW SS M10 x 160Part No JVB Coach M10x160
COACHSCREW SS M10 x 140 C/SPart No JVB Coach M10x140 c/s
WASHER SS 21dia x 11 x 2mm thickPart No JVB Washer 21x11
GLAZING WEDGEBrown Tip
Part No JVB Wedge/Brown
BACKING SEALPart No JVB Back Wedge
HARDWARE
Rhodorsil V60 ClearPart No H/RTV419098
Construction Silicone
SIKA Supergrip 2hrPart No JEC SUPERGRIP
For All Coachscrews fixings
Foam Tape 100mm x 4.8mmPart No JVB/FTAPE100
Base Plate Separator for Concrete, Steel and TimberSingle sided 100mm wide x 15.2mt Roll
Foam Tape 38mm x 4.8mmPart No JVB/FTAPE38
Face fix Post Separator for Concrete, Steel and TimberSingle sided 38mm wide x 15.2mt Roll
Low Profile Handrail Clamp ScrewPart No JEC Screw M8x20
BULB SEALPart No JVB/BULBSEAL
®Juralco Viking Balustrade System Issue 5/16
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JVB 007
JVB 005
1884 15
1768 14
1652 13
1536 12
1420 11
1304 10
1188 9
1072 8
956 7
840 6
724 5
608 4
492 3
376 2
260 1
MAX. CTRS
Per No of
BALUSTERS
NUMBER of
BALUSTERS
CM
= M
AX
IMU
M C
EN
TR
ES
OF
PO
ST
S
®Juralco Viking Balustrade System
BOTTOM RAIL - BALUSTER POSITION
To achieve an equal distance 'S' from either end
of panel use equation shown below.
D = 103 - (CM - CR)/2
Example:
The distance required (CR) is 1475mm centres,
therefore take the next maximum size up for (CM)
is 1536 centres.
Substitute into equation shown above
D = 103 - [(1536-1475)/2]
D = 72.5 (round up to 73)
Therefore make first cut 73mm from first hole.
Note: Balusters JVB005 must be positioned as shown.
D = Distance to first Hole
S S
CR = Centre Distancerequired
JVB 007
JVB 005
TYPICAL CONSTRUCTION
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
TYPICAL CONSTRUCTION
Top Rail Width
Glass Width18.0 50.0
6mm Toughened Glass
22.5 Rail Width
Post CL Width
Bottom Rail
Top Rail
No 8 x 25 Pan Head ST
8mm Drainage Hole
JVB 006 Cap
Top Rail Width
18.0 Max 99
22.5 Rail Width
Post CL Width
Bottom Rail
Top Rail
No 8 x 25 Pan Head ST
Max 99
5.0
JVB 006 Cap
17.0
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
TYPICAL CONSTRUCTION - CLASSIC HANDRAIL - BALUSTER
OverallHeight1000
3533
10or 12
29
PostHeight
BalusterHeight
JVB 001
JVB 003
No6 x 38 c/s
JVB 004
No10 x 25 panFix to Jointer
No6 x 25 pan
JVB 005 Baluster
JVB HT ScrewNo10 x 50 c/s
JVB 002or JVB 022
Baseplate
No6 x 25 pan
Post
3533
10or 12
29
PostHeight
BalusterHeight
298mm Drain Holes2 x panel
OverallHeight1000
99 max
BalusterHeight
99 max
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
TYPICAL CONSTRUCTION - CLASSIC HANDRAIL - GLASS
3524
10or 12
20
PostHeight
GlassHeight GH
857
JVB 001
JVB 003
JVB 004
No10 x 25 panFix to Jointer
No6 x 25 pan
JVB HT ScrewNo10 x 50 c/s
JVB 002or JVB 022
Baseplate
3540
10or 12
20
PostHeight
20
6mm ToughenedGlass
JVB 006
Glass Setting Block JVB 108
GlassHeight GH
729
92 max
8mm Drain Holes2 x panel
OverallHeight1000
OverallHeight1000
99 Max 99 Max
99 max
Post
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 21
®Juralco Viking Balustrade System
TYPICAL CONSTRUCTION - ROUND HANDRAIL - BALUSTER
4038
10or 12
29
PostHeight
JVB 009
JVB 010
No6 x 38 c/s
JVB 004
No10 x 25 panFix to Jointer
No6 x 25 pan
JVB 005 Baluster
JVB HT ScrewNo10 x 50 c/s
JVB 002or JVB 022
Baseplate
No6 x 25 pan
10or 12
29
PostHeight
29
BalusterHeight
4038
BalusterHeight
8mm Drain Holes2 x panel
OverallHeight1000
OverallHeight1000
BalusterHeight
94mm min 99 max
99 max 99 max
Post
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 22
®Juralco Viking Balustrade System
TYPICAL CONSTRUCTION - ROUND HANDRAIL - GLASS
3928
10or 12
20
PostHeight
GlassHeight GH
853
JVB 009
JVB 010
JVB 004
No10 x 25 panFix to Jointer
No6 x 25 pan
JVB HT ScrewNo10 x 50 c/s
JVB 002or JVB 022
Baseplate
3943
10or 12
20
PostHeight
20
6mm ToughenedGlass
JVB 006
GlassHeight GH
726
8mm Drain Holes2 x panel
OverallHeight1000
OverallHeight1000
Glass Setting Block JVB 108
92 max 99 max
99 max 99 max
Post
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 23
®Juralco Viking Balustrade System
TYPICAL CONSTRUCTION - ELLIPTICAL HANDRAIL - GLASS
23
10
10or 12
20
PostHeight
GlassHeight GH
871
JVB 024
JVB 023
JVB 004
JVB HT ScrewNo10 x 50 c/s
JVB 002or JVB 022
Baseplate
Post
10or 12
20
PostHeight
20
6mm ToughenedGlass
JVB 006
GlassHeight GH
743
8mm Drain Holes2 x panel
OverallHeight1000
OverallHeight1000
Glass Setting Block JVB 108
23
FULL HEIGHT GLASS SPLIT RAIL, GLASS
No10 x 25 pan
No 6 x 16 pan
26
92 max 99 max
99 max 99 max
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 24
®Juralco Viking Balustrade System
TYPICAL CONSTRUCTION - RECTANGULAR HANDRAIL - BALUSTER
3735
10or 12
29
PostHeight
JVB 016
JVB 128
No6 x 38 c/s
JVB 004
No10 x 25 panFix to Jointer
No6 x 25 pan
JVB 005 Baluster
JVB HT ScrewNo10 x 50 c/s
JVB 002or JVB 022
Baseplate
No6 x 25 pan
Post
3735
10or 12
29
PostHeight
29
BalusterHeight
BalusterHeight
OverallHeight1000
OverallHeight1000
BalusterHeight94 max 99 max
99 max 99 max
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 25
®Juralco Viking Balustrade System
3725
10or 12
20
PostHeight
GlassHeight GH
856
JVB 016
JVB 128
JVB 004
No10 x 25 panFix to Jointer
No6 x 25 pan
JVB HT ScrewNo10 x 50 c/s
JVB 002or JVB 022
Baseplate
Post
10or 12
20
PostHeight
20
6mm ToughenedGlass
JVB 006
GlassHeight GH
726
8mm Drain Holes2 x panel
OverallHeight1000
OverallHeight1000
3741
TYPICAL CONSTRUCTION - RECTANGULAR HANDRAIL - GLASS
Glass Setting Block JVB 108
94 max 99 max
99 max 99 max
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 26
®Juralco Viking Balustrade System
3524
10or 12
PostHeight
GlassHeight GH
877
JVB 001
JVB 003
JVB 004
No10 x 25 panFix to Jointer
No6 x 25 pan
JVB HT ScrewNo10 x 50 c/s
Baseplate
Post
10mm ToughenedGlass
OverallHeight1000
TYPICAL CONSTRUCTION - SEMI FRAMELESS GLASS
Silicone
99 max
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 27
®Juralco Viking Balustrade System
TYPICAL CONSTRUCTION - SEMI FRAMELESS GLASS
Interlinking Rail End Cap, Straight
135 deg and 90deg corners
Interlinking Rail End CapCan be used as RH or LH
100 98
100 95
64
67.5
All ex 3mm Aluminium Plate
Joiners:- With Joiner in place, spot drill from below for position- Drill out joiner to 3mm dia, extrusion to 4mm dia- Use No 6 x 1/4in SS ST Pan sq drive screw- Insert dobs of V60 Silicone inside cavities before inserting- Both ends to be attached.- Joins must be within 300mm of Post- Minimum distance between screw and end of handrail is 10mm
17.5 bar
14 barV60 Silicone
14mm, 90deg Corner Joiner Part No JEC 34
17.5mm, 90degCorner Joiner Part No JEC 35
14mm, 135deg Corner Joiner Part No JEC 36
17.5mm, 135deg Corner Joiner Part No JEC 37
14mmStraight Joiner Part No JEC 32
17.5mmStraight Joiner Part No JEC 33
Interlinking Rail conforming to NZS 4223.3.2016 and Building Code Clause B1.3.4
Front/Outside
JEC 29 Hand Rail Brktand Interlinking Rail
Interlinking Rail End CapPart No JEC 18
Can be used as RH or LH
27.5
INTERLINKING RAILPart No JEB/222/5.8
60.0
15
10mm Toughened Glass - Semi Frameless. Interlinking Rail + JEC 29 Brackets Deckside.
Required BarrierHeight,1000mm
®Juralco Viking Balustrade System Issue 5/16
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®Juralco Viking Balustrade System
TYPICAL CONSTRUCTION - TWO POST 90 deg CORNER
Handrail 143.0
To Long end of Top Rail 137.0
113.0
99 Maximum
Drill 4 x 6.0mm dia holes
Corner Jointer
JVB 004
JVB 007
JVB 001/009/016Handrail
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 29
®Juralco Viking Balustrade System
TYPICAL CONSTRUCTION - SINGLE POST 90 deg CORNER
30.0 17.5
15.0
Post to Post Centre Width
Notes. 1 - Only 4 x Screws No 10 x 50 pan required to fix Base Plate
to Post when using Single Post at 90deg Corner.
2 - Mill out 50mm from bottom of Post to allow fitment
of screws when using Base Plate
Drill 3 x 5.0mm dia holesper Top Rail
No 10 x 50 c/s
See Note 2
JVB 001/009/016Handrail
Corner Jointer
JVB 004
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 30
®Juralco Viking Balustrade System
TYPICAL CONSTRUCTION - ANGLED CORNER
Included Angle
a = (180 - Included Angle)/2
99 Maximum
a = Angle
Concrete Decking Edge
Z = Offset min
Drill 4 x 5.0mm dia holes
JVB 004
Z = Offset min
Concrete Decking Edge
Minimum Edge distance when fixing to Concrete and anchor types.
JVB 101 Baseplate , Z = 50mm, 2 x M12 x 80mm deep Epcon or Chemset anchors
JVB 100 Baseplate , Z = 70mm, 4 x M10 x 90mm deep Epcon or Chemset anchors
These fastenings are based on a minimum concrete strength of 17.5 MPa
Corner Jointers other than 90deg or 135deg will have to be special order
Handrail
D2
D3
D2 Handrail dimension= (48/cos a) + (53 x cos a) + 22.5
D3 Top rail dimension= (48/cos a) + (47 x cos a) + 22.5
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 31
®Juralco Viking Balustrade System
TYPICAL ASSEMBLIES
CLASSIC HANDRAILTop Rail, Bottom Rail, Glass
RECTANGULAR HANDRAILBottom Rail, Glass
ROUND HANDRAILTop Rail, Bottom Rail, Balusters
SEMI FRAMELESS GLASSInterlinking Rail
and JEC 29 Bracket
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 32
®Juralco Viking Balustrade System
TYPICAL ASSEMBLY - ONE PIECE POST TO RAIL
Cut Spigot 30mm long
Drill 1 x 4.5dia20
30
20
Attaching Bottom or Top Railto One Piece Post
Part No JVB 015/5
Spigot
Drill Bottom Rail, Top rail if needed
Drill 1 x 6dia
16
Drill 2 x 4dia holes at 9mm C/L
No 10 x 38 PK SQ drive screws
13
Bottom face ofTop Rail
No 8 x 12 C/S PK SQ drive screw
Drill hole4.5mm dia
Screw from Topfor Bottom Rail
16
Drill 2 x 4dia holes at 9mm C/L
13
Top face ofBottom Rail
Screw from BottomFor Top Rail
No 10 x 38 PK SQ drive screws
Drill hole4.5mm dia
No 8 x 12 C/S PK SQ drive screw
Screw from Bottomfor Bottom Rail
Screw from TopFor Top Rail
16
Drill 2 x 4dia holes at 9mm C/L
13
Top face ofTop Rail
No 10 x 38 PK SQ drive screws
Drill hole4.5mm dia
No 8 x 12 C/S PK SQ drive screw
16
Drill 2 x 4dia holes at 9mm C/L
No 10 x 38 PK SQ drive screws
13
Bottom face ofBottom Rail
No 8 x 12 C/S PK SQ drive screw
Drill hole4.5mm dia
This Setout for Baluster Installations This Setout for Glass Installations
One Piece Post Part No JVB 015/5
One Piece Post Part No JVB 015/5
One Piece Post Part No JVB 015/5
One Piece Post Part No JVB 015/5
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 33
®Juralco Viking Balustrade System
TYPICAL GATE ASSEMBLY - GLASS
Pool Gate LatchJEF/APL
JVB 001/009/016
6mm Toughened Glass Panel
Adjustable Heavy DutySelf Closing Hinges
JEF/AHHD
JVB 011
Gate StopJEF/GS
1500min
900min
1515850 max
JVB 011 JVB 011
Silicone
JVB 105
JVB 004
No 10x25 pan
JVB 006
JVB 011
6mm Toughened Glass Panel
No 6x10 pan
No 10x50 c/s
Silicone betweenGlass and all sides
JVB 001/009/016Handrail
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 34
®Juralco Viking Balustrade System
TYPICAL GATE ASSEMBLY - BALUSTER
Pool Gate LatchJEF/APL
JVB 001/009/016Adjustable Heavy Duty
Self Closing HingesJEF/AHHD
JVB 011
Gate StopJEF/GS
1500min
900min
1515850 max
JVB 011 JVB 011
Silicone
JVB 005
JVB 105
JVB 004
No 10x25 pan
JVB 006
JVB 011
No 10x50 c/s
JVB 005
No 6x38 c/s
JVB 006
JVB 001/009/016Handrail
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 35
TYPICAL ASSEMBLY - TOP HANDRAIL
®Juralco Viking Balustrade System
No 6x38 c/s
No 6x10 pan
No 6x25 pan
JVB 005
JVB 007
JVB 007
JVB 004
JVB 003/128/010
JVB 001/009/016Handrail
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 36
®Juralco Viking Balustrade System
JVB 007
JVB 007
JVB 005
JVB 002
No 6x25 pan
No 8x25 pan
Base Plate(JVB 100 shown)
JVB HT Screw 10x50 c/s
TYPICAL ASSEMBLY - LOWER PANEL
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 37
®Juralco Viking Balustrade System
TYPICAL ASSEMBLY - SEMI FRAMELESS GLASS WITH HANDRAIL
JVB 004No 10x25 pan
No 6x10 pan
JVB 011
10mm Toughened Glass
Silicone betwwenGlass and Post
JVB Back wedge(one side only)
Silicone betwwenGlass and Rail
JVB 001/009/016Handrail
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 38
®Juralco Viking Balustrade System
TYPICAL ASSEMBLY - CORNER
JVB 107
JVB 007
No 10x25 pan
No 10x25 pan
No 6x10 pan
No 6x25 pan
JVB 004
JVB 001/009/016Handrail
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 39
®Juralco Viking Balustrade System
TYPICAL ASSEMBLY - NIB WALL, HANDRAIL
JVB HT Screw 10x50 c/s
Base Plate(JVB 100 shown)
No 6x38 c/s
No 6x10 pan
No 6x25 pan
JVB 004
JVB 003/128/010
No 10x25 pan
JVB 001/009/016Handrail
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 40
®Juralco Viking Balustrade System
TYPICAL ASSEMBLY - RAIL BRACKETS
JVB 001/009/016Handrail
JVB 004
No 12x30 c/s
JVB 102 Bottom Bracket3mm thick
JVB 002/022Bottom Rail
No 10x50 c/s
No 8x25 c/s
Timber Post90mm x 90mm min JVB 103 Top Bracket
4.5mm thick(Rail Wall Bracket)
No 6x25 c/s
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 41
®Juralco Viking Balustrade System
TYPICAL FACE FIX ASSEMBLIES
Coachscrew, Bolt or Threaded Rod. All SS M10with + 21mm dia Washers
2 x JVB 013 Stiffenersinstalled to either side of the M10 boltsand to extend from the bottom to 150mm min above top anchor
M 10 Coachscrew c/s
JVB 020 Semiframeless Stiffener to extend from the bottom to 150mm min above top anchor
JVB 020 Semiframeless Stiffener to extend from the bottom to 150mm min above top anchor
JVB 014 Faceplate
Coachscrew, Bolt or Threaded Rod. All M10SS
with 21mm dia washers
Gutter Bracket JVB 137/45
Notes - For all Face Fix, there must be an EPDM, Rubber or Foam Tape layer between post and structure - Bond all coachscrews with SIKA Supergrip to full depth
Gutter Bracket and Base plate attach screws. JVBHTSCREW/50x10
Coachscrew, Bolt or Threaded Rod. All M10SS
with 21mm dia washers
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 42
Typical Double Boundary Joist Timber Deck Construction DetailsAlternative Solution to NZS 3604:2011 Clause 7.4.1.3detailed to resist twisting of the Boundary Joist only.
Deck designer to ensure the structure can support the appropriate horizontal and vertical loads.
1
All joists @400mm crs
All nogs @400mm crs
Joist off cut x 150mm
2
32
Pairs of Lumberlok Cleats CPC40SS
Attaching Joists or Nogs to Double Boundary Joist.
4 x cleats to each joist or nog,
For each cleat ; 2 x Type 17 - 14g x 75 Hex head Screws to Boundary joists
and with 3 x Type 17 - 14g x 35 Hex head Screws to Deck joist or nog
2
1 Attaching Corner of Double Boundary Joist.
2 x cleats to Corner
For each cleat ; 2 x Type 17 - 14g x 75 Hex head Screws to Boundary joists
and with 3 x Type 17 - 14g x 35 Hex head Screws to Boundary joists
3 Attaching Nogs to Joist.
2 x cleats to each nog, 1 x Joist offcut x 150mm
For each cleat ; 2 x Type 17 - 14g x 75 Hex head Screws to Joists
and with 3 x Type 17 - 14g x 35 Hex head Screws to Nog
All Screwing
Minimum Joist sizeex 200mm x 50mm
Pairs of Lumberlok Cleats CPC40 SS. All screws 304SS
Cleats to be flush,Top and Bottom
3 x Type 17 - 14g x 35 Hex head Screws
2 x Type 17 - 14g
x 75 Hex head Screws
This Glass Panelapprox 290mm wide
Gutter BracketMount at Corner
Face FixMount at Corner
This Glass Pane
approx320mm wide
Rhodorsil V60Post Full Height
Top FixMount at Corner
This Glass Panelapprox 175mm wide
This Glass Panel
approx205mm wide
Single Lumberlok Cleats CPC40SS
Rhodorsil V60 Joint Full Height
At each Joist, nog.4 x 90mm nailsto both joists= 8 total
Corner.4 x 90mm nailsto both joists= 12 total
Between Joist, nogs.5 x 90mm nailsin two rows= 10 total
All Nailing All Nailing
Typical Viking Semi Frameless Glass Corners
Rhodorsil V60Post Full Height
Rhodorsil V60 Joint Full Height
Distance to firstscrew approx 100mm
Distance to firstscrew approx 100mm
BA LU S T R A D E S YS T E M S
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 43
MinimumJoist or Nog size
ex 200mm x 50mm
Decking
Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats.
with 2 x Type 17 - 14g x 75 Hex head Screws to Boundary joistsand with 3 x Type 17 - 14g x 35 Hex head Screws to Deck joist
for every cleat
Base Plate
®Juralco Viking Balustrade Systems - Typical Post Fixings
- Double Boundary Joists Complies with NZS3604:2011
Decking
Typical TOP Fix to Timber - JVB 121, 110mm x 90mm, 4 hole Base Plate - M10 Coachscrews
4 x M10 x 160 (min) + Decking SS Coachscrews
and 21mm dia SS Washers
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - Coachscrews 150mm min thread engagement into joists
3 - Bond all coachscrews with SIKA Supergrip to full depth
4 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade
Please refer to the Double Joist Nailing/Screwing setout page
5 - All fixings must be Stainless Steel
Post
CPC 40 SS Cleats
Double Boundary Joist
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 44
MinimumJoist or Nog size
ex 200mm x 50mm
Decking
Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats.
with 2 x Type 17 - 14g x 75 Hex head Screws to Boundary joistsand with 3 x Type 17 - 14g x 35 Hex head Screws to Deck joist
for every cleat
Post
105
2538
Typical FACE Fix to Timber - JVB 137/45, Gutter Bracket - M10 Coachscrews
EPDMor Foam Tape
4 x M10 x 110 (min) SS Coachscrews and 21mm dia SS Washers
®Juralco Viking Balustrade Systems - Typical Post Fixings
- Double Boundary Joists Complies with NZS3604:2011
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - Coachscrews 90mm min thread engagement into joists
3 - Bond all coachscrews with SIKA Supergrip to full depth
4 - An EPDM, Rubber or Foam Tape layer must be installed between the Gutter Bracket and Timber
5 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade
Please refer to the Double Joist Nailing/Screwing setout page
6 - All fixings must be Stainless Steel
Gutter Bracket Spacer, 5mmUse as required
Guttering - Runs under the JEC137/45 Gutter Bracket.Attached separately either sideof the JEC137/45 to suit proprietyguttering systems. Pack out to clear bracket.
CPC 40 SS Cleats
Double Boundary Joist
73
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 45
MinimumJoist or Nog size
ex 200mm x 50mm
Decking
Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats.
with 2 x Type 17 - 14g x 75 Hex head Screws to Boundary joistsand with 3 x Type 17 - 14g x 35 Hex head Screws to Deck joist
for every cleat
38
4 x M10 SS Bolts and 21mm dia SS Washers(or M10 SS threaded rod with dome nuts)
Post
105
25
Decking
Typical FACE Fix to Timber - JVB 137/45, Gutter Bracket - M10 Bolts
EPDMor Foam Tape
®Juralco Viking Balustrade Systems - Typical Post Fixings
- Double Boundary Joists Complies with NZS3604:2011
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - An EPDM, Rubber or Foam Tape layer must be installed between the Gutter Bracket and Timber
3 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade
Please refer to the Double Joist Nailing/Screwing setout page
4 - All fixings must be Stainless Steel
Gutter Bracket Spacer, 5mmUse as required
Guttering - Runs under the JEC137/45 Gutter Bracket.Attached separately either sideof the JEC137/45 to suit proprietyguttering systems. Pack out to clear bracket.
CPC 40 SS Cleats
Double Boundary Joist
73
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 46
MinimumJoist or Nog size
ex 200mm x 50mm
Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats.
with 2 x Type 17 - 14g x 75 Hex head Screws to Boundary joistsand with 3 x Type 17 - 14g x 35 Hex head Screws to Deck joist
for every cleat
Waterproof Decking
38
Building wrap
Cavity batten
Cladding
Apply sealant to all holes
Post
105
25
Decking and Waterproof membrane 5
Angle 20x20x3Screw attached tounderside
Typical FACE Fix to Water Proof Timber Deck - JVB 137/45,Gutter Bracket - M10 Coachscrews
Alternative solution E2/AS1
4 x M10 x 110 (min) SS Coachscrews and 21mm dia SS Washers
®Juralco Viking Balustrade Systems - Typical Post Fixings
- Double Boundary Joists Complies with NZS3604:2011
EPDMor Foam Tape
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - Coachscrews 90mm min thread engagement into joists
3 - Bond all coachscrews with SIKA Supergrip to full depth
4 - An EPDM, Rubber or Foam Tape layer must be installed between the Gutter Bracket and Timber
5 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade
Please refer to the Double Joist Nailing/Screwing setout page
6 - All fixings must be Stainless Steel
Gutter Bracket Spacer, 5mmUse as required
Guttering - Runs under the JEC137/45 Gutter Bracket.Attached separately either sideof the JEC137/45 to suit proprietyguttering systems. Pack out to clear bracket.
CPC 40 SS Cleats
Double Boundary Joist
73
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 47
MinimumJoist or Nog size
ex 200mm x 50mm
Decking
Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats.
with 2 x Type 17 - 14g x 75 Hex head Screws to Boundary joistsand with 3 x Type 17 - 14g x 35 Hex head Screws to Deck joist
for every cleat
145 min
25
150 min
Typical FACE Fix Post to Timber - M10 Coachscrews or Bolts
EPDM or Foam Tape
®Juralco Viking Balustrade Systems - Typical Post Fixings
- Double Boundary Joists Complies with NZS3604:2011
Post
Decking
2 x JVB 013 Stiffeners
installed to either side of the M10 bolts
and to extend from the bottom to
150mm min above top anchor
2 x M10 x 140 (min) SS Coachscrews
and 21mm dia SS Washers
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - Coachscrews 90mm min thread engagement into joists
3 - Bond all coachscrews with SIKA Supergrip to full depth
4 - An EPDM, Rubber or Foam Tape layer must be installed between the Post and Timber
5 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade
Please refer to the Double Joist Nailing/Screwing setout page
6 - All fixings must be Stainless Steel
Internal Post Stiffener to extend from the bottom to 150mm min above top anchor
CPC 40 SS Cleats
Double Boundary Joist
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 48
Waterproof Decking
MinimumJoist or Nog size
ex 200mm x 50mm
Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats.
with 2 x Type 17 - 14g x 75 Hex head Screws to Boundary joistsand with 3 x Type 17 - 14g x 35 Hex head Screws to Deck joist
for every cleat
145min
25
150 min
Spacer and EPDMWasher
Batten and Cladding
Typical FACE Fix Post to a Waterproof deck - M10 Coachscrews or Bolts
®Juralco Viking Balustrade Systems - Typical Post Fixings
- Double Boundary Joists Complies with NZS3604:2011
Post
Building wrap
Cavity batten
Cladding
Apply sealant to all holes
EPDM washers JVB 126
Spacers JVB 125
2 x M10 x 140 (min) + Cladding + Spacers SS Coachscrews and 21mm dia SS Washers
Internal Post Stiffener to extend from the bottom to 150mm min above top anchor
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - Coachscrews 90mm min thread engagement into joists
3 - Bond all coachscrews with SIKA Supergrip to full depth
4 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade
Please refer to the Double Joist Nailing/Screwing setout page
5 - All fixings must be Stainless Steel
Decking and Waterproof membrane
CPC 40 SS Cleats
Double Boundary Joist
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 49
®Juralco Viking Balustrade System
Base Plate JVB 100
4 off M10 x 98 Hex Dynabolts, Stainless Steel. DP 12100SS
4 off M10 x 90 Chemset Anchors, Stainless Steel + Chemset capsule CS10130SS
X (min)
90mm
35mm
Depth (min)
75mm
90mm
Typical TOP Fix to Concrete - JVB 100, 100mm x 100mm, 4 hole Base Plate - M10 Anchors
Post
Base Plate
Concrete slab
EPDM or Foam Tape X
Depth
Concrete Slab
4 x M10 SS Dynaboltsor Chemical Fasteners
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - All fixings must engage into the structural slab
3 - An EPDM, Rubber or Foam Tape layer must be installed between the Baseplate and Concrete
4 - All fixings must be Stainless Steel
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 50
®Juralco Viking Balustrade System
Post
Concrete slab
X
Depth
Typical TOP Fix to Concrete - JVB 101, 110mm x 90mm, 2 hole Base Plate - M12 Studs
Concrete Slab
Base Plate
Base Plate JVB 101
2 off M12 SS Studs + Epcon C6
X (min)
50mm
Depth (min)
110mm
2 x M12 SS Studs + Epcon C6 and 21mm dia SS Washers
EPDM or Foam Tape
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - All fixings must engage into the structural slab
3 - An EPDM, Rubber or Foam Tape layer must be installed between the Baseplate and Concrete
4 - All fixings must be Stainless Steel
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 51
®Juralco Viking Balustrade System
Concrete Type
Reinforced Slab
Y (min)
70mm
Depth (min)
95mm
Post
Concrete slab Y
Depth
Reinforced concrete slab withD10 min Reinforcing along slab edge
with cross bracing
Mortar pocket 70mm sq or 85mm dia.Avoid motar splashes on exposed aluminium -
wash off immediatley.
Rubber, EPDM or foam tape layer
Typical TOP Fix to Concrete - Embed Post in Concrete Slab
Concrete Slab
End Cap JVB 104
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - All fixings must engage into the structural slab
3 - An EPDM, Rubber or Foam Tape layer must be installed between the Post and Concrete
4 - All fixings must be Stainless Steel
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 52
®Juralco Viking Balustrade System
Post
Decking
Base Plate
Typical TOP Fix to Timber Deck + Steel - JVB 121, 110mm x 90mm, 4 hole Base Plate - M10 Bolts
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - All fixings must be Stainless Steel
Typical PFCFlange 90mm min
Web 6mm min
4 x M10 SS Boltsand 21mm dia SS Washers
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 53
Concrete Slab
Holes 12mm dia x 110mm deep min
90mm min to edge
®Juralco Viking Balustrade System
Post
105
35 min
175 min
110 minConcrete Slab
35 min
38
Typical FACE Fix to Concrete - JVB 137/45, Gutter Bracket - M10 Studs
EPDMor Foam Tape
4 x M10 SS Studs + Epcon C6and 21mm dia SS Washers
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - All fixings must engage into the structural slab
3 - An EPDM, Rubber or Foam Tape layer must be installed between the Gutter Bracket and Concrete
4 - All fixings must be Stainless Steel
Gutter Bracket Spacer, 5mmUse as required
Guttering - Runs under the JEC137/45 Gutter Bracket.Attached separately either sideof the JEC137/45 to suit proprietyguttering systems. Pack out to clear bracket.
73
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 54
Typical PFCWeb 6mm min
®Juralco Viking Balustrade System
Typical FACE Fix to Steel - JVB 137/45, Gutter Bracket - M10 Bolts
Post
Decking
105
50 max
38
EPDMor Foam Tape
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - An EPDM, Rubber or Foam Tape layer must be installed between the Gutter Bracket and Steel
3- All fixings must be Stainless Steel
Gutter Bracket Spacer, 5mmUse as required
4 x M10 SS Boltsand 21mm dia SS Washers
Guttering - Runs under the JEC137/45 Gutter Bracket.Attached separately either sideof the JEC137/45 to suit proprietyguttering systems. Pack out to clear bracket.
73
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 55
Typical PFCWeb 6mm min
Wooden Packers
®Juralco Viking Balustrade System
Typical FACE Fix to Steel, Wooden Packers - JVB 137/45, Gutter Bracket - M10 Bolts
Post
Decking
105
50 max
38
EPDMor Foam Tape
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - An EPDM, Rubber or Foam Tape layer must be installed between the Gutter Bracket and Steel
3- All fixings must be Stainless Steel
4 x M10 SS Boltsand 21mm dia SS Washers
Gutter Bracket Spacer, 5mmUse as required
Guttering - Runs under the JEC137/45 Gutter Bracket.Attached separately either sideof the JEC137/45 to suit proprietyguttering systems. Pack out to clear bracket.
73
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 56
Concrete Slab
Holes 12mm dia x 110mm deep min
90mm min to edge
®Juralco Viking Balustrade System
Typical FACE Fix Post to Concrete - M10 Studs
Post
60 min
35 min
150 min
130 min
110 minConcrete Slab
35 min
2 x JVB 013 Stiffenersinstalled to either side of the M10 bolts
and to extend from the bottom to 150mm min above top anchor
2 x M10 SS Studs + Epcon C6 and 21mm dia SS washers
EPDM or Foam Tape
Internal Post Stiffener to extend from the bottom to
150mm min above top anchor
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - All fixings must engage into the structural slab
3 - An EPDM, Rubber or Foam Tape layer must be installed between the Post and Concrete
4 - All fixings must be Stainless Steel
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 57
®Juralco Viking Balustrade System
Typical FACE Fix Post to Steel - M10 Bolts
2 x JVB 013 Stiffenersinstalled to either side of the M10 bolts
and to extend from the bottom to 150mm min above top anchor
Post
60 min
150 min
70 max
EPDMor Foam Tape
Decking
Internal Post Stiffener to extend from the bottom to
150mm min above top anchor
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - An EPDM, Rubber or Foam Tape layer must be installed between the Post and Steel
3- All fixings must be Stainless Steel
Typical PFCWeb 6mm min
2 x M10 SS Boltsand 21mm dia SS Washers
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 58
Typical PFCWeb 6mm min
Wooden Packers
®Juralco Viking Balustrade System
Typical FACE Fix Post to Steel, Wooden Packers - M10 Bolts
2 x JVB 013 Stiffenersinstalled to either side of the M10 bolts
and to extend from the bottom to 150mm min above top anchor
Post
60 min
150 min
70 max
EPDMor Foam Tape
Decking
Internal Post Stiffener to extend from the bottom to
150mm min above top anchor
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - An EPDM, Rubber or Foam Tape layer must be installed between the Post and Steel
3- All fixings must be Stainless Steel
2 x M10 SS Boltsand 21mm dia SS Washers
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 59
Typical TOP Fix to Timber - JVB100, 100mm x 100mm, 4 hole Base Plate - M10 Coachscrews or Bolts
®Juralco Viking Balustrade Systems - Typical Post Fixing
Pre NZS3604:2011 - Single Boundary Joist
Nail to front face of block before installing.Wrap around ends of block and extend along joist using 12 x 3.15dia nails.Line up straps with top/bottom edges.
Solid Blockbetween Joists
4 x 53mm wide Lumberlok MultibraceStainless steel straps.
The pre NZS3604:2011 mounting details
are included for older, existing buildings.
New buildings must comply with
NZS3604:2011 - Double Boundary Joists
For 150mm Joist - 4 x M 10 SS B olts, right through with nut & washerFor 200mm+ Joist - 4 x M10 SS Coachscrews, 20mm od x 11mm id washers. Min 150mm into joist
Post
New 20mm Packer and Block,
Base Plate
Decking
Nails, 20 off 90 x 3.4mm dia through Block/Packer/Joist
4 x 53mm wide Lumberlok MultibraceStainless steel straps.12 x 3.15mm nails to each end of each plate
New Solid Block and Packerbetween Joists
4 x M10 x 160 (min) + Decking SS Coachscrews
and 21mm dia SS washers(or 4 x M10 SS Bolts)
Minimum Joist sizeex 150mm x 50mm (for M10 bolts)ex 200mm x 50mm (for M10 coachscrews)
ExistingBoundary Joist
ExistingBoundary Joist
Decking
Joist Hanger x 190 SS min 4 off No6 x 35 screw fix to Boundary Joist12 x 3.15mm nails fix to joist
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - Coachscrews 150mm min thread engagement into joist + block
3 - Bond all coachscrews with SIKA Supergrip to full depth
4 - All fixings must be Stainless Steel
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 60
Typical TOP Fix to Timber - JVB 121, 110mm x 90mm, 4 hole Base Plate - M10 Coachscrews or Bolts
®Juralco Viking Balustrade Systems - Typical Post Fixing
Pre NZS3604:2011 - Single Boundary Joist
Nail to front face of block before installing.Wrap around ends of block and extend along joist using 12 x 3.15dia nails.Line up straps with top/bottom edges.
Solid Blockbetween Joists
4 x 53mm wide Lumberlok MultibraceStainless steel straps.
For 150mm Joist - 4 x M 10 SS B olts, right through with nut & washerFor 200mm+ Joist - 4 x M10 SS Coachscrews, 20mm od x 11mm id washers. Min 150mm into joist
Post
Base Plate
Decking
Nails, 24 off 90 x 3.4mm dia through Block/Joist
New Solid Blockbetween Joists
4 x 53mm wide Lumberlok MultibraceStainless steel straps.12 x 3.15mm nails to each end of each plate
Minimum Joist sizeex 150mm x 50mm (for M10 bolts)ex 200mm x 50mm (for M10 coachscrews)
ExistingBoundary Joist
ExistingBoundary Joist
New Solid Blockbetween Joists
Decking
Joist Hanger x 190 SS min 4 off No6 x 35 screw fix to Boundary Joist12 x 3.15mm nails fix to joist
The pre NZS3604:2011 mounting details
are included for older, existing buildings.
New buildings must comply with
NZS3604:2011 - Double Boundary Joists
4 x M10 x 160 (min) + Decking SS Coachscrews
and 21mm dia SS washers(or 4 x M10 SS Bolts)
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - Coachscrews 150mm min thread engagement into joist + block
3 - Bond all coachscrews with SIKA Supergrip to full depth
4 - All fixings must be Stainless Steel
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 61
Typical FACE Fix to Timber - JVB 137/45, Gutter Bracket - M10 Coachscrews
New Solid Block between joists
Post
105 Minimum Joist sizeex 200mm x 50mm
2538
EPDMor Foam Tape
Nail to front face of block before installing.Wrap around ends of block and extend along joist using 12 x 3.15dia nails.Line up straps with top/bottom edges.
Solid Blockbetween Joists
®Juralco Viking Balustrade Systems - Typical Post Fixing
Pre NZS3604:2011 - Single Boundary Joist
4 x 53mm wide Lumberlok MultibraceStainless steel straps.
4 x M10 x 110 (min) SS Coachscrews and 21mm dia SS washers
Nails, 24 off 90 x 3.4mm dia through Block/Joist
4 x 53mm wide Lumberlok MultibraceStainless steel straps.12 x 3.15mm nails to each end of each plate
ExistingBoundary Joist
New Solid Blockbetween Joists
ExistingBoundary Joist
Decking
Decking
Joist Hanger x 190 SS min 4 off No6 x 35 screw fix to Boundary Joist12 x 3.15mm nails fix to joist
The pre NZS3604:2011 mounting details
are included for older, existing buildings.
New buildings must comply with
NZS3604:2011 - Double Boundary Joists
Guttering - Runs under this bracket.Attached separately to boundary joists either side of the JEC137/65 tosuit propriety guttering systems. Pack outto clear bracket.
Guttering Attached separately to boundary joists either side of the JEC137/65 to suitpropriety guttering systems. Pack out to clear bracket.
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2- Coachscrews 90mm min thread engagement into joists
3 - Bond all coachscrews with SIKA Supergrip to full depth
4 - An EPDM, Rubber or Foam Tape layer must be installed between the Gutter Bracket and Timber
5 - All fixings must be Stainless Steel
73
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 62
Typical FACE Fix to Timber - JVB 137/45, Gutter Bracket - M10 Bolts
New Solid Block between joists
Post
105 Minimum Joist sizeex 200mm x 50mm
25
Nail to front face of block before installing.Wrap around ends of block and extend along joist using 12 x 3.15dia nails.Line up straps with top/bottom edges.
Solid Blockbetween Joists
4 x M10 SS Bolts and 21mm dia SS washers(or M10 SS threaded rod with dome nuts)
®Juralco Viking Balustrade Systems - Typical Post Fixing
Pre NZS3604:2011 - Single Boundary Joist
4 x 53mm wide Lumberlok MultibraceStainless steel straps.
EPDMor Foam Tape
38
Nails, 24 off 90 x 3.4mm dia through Block/Joist
4 x 53mm wide Lumberlok MultibraceStainless steel straps.12 x 3.15mm nails to each end of each plate
ExistingBoundary Joist
New Solid Blockbetween Joists
ExistingBoundary Joist
Decking
Decking
Joist Hanger x 190 SS min 4 off No6 x 35 screw fix to Boundary Joist12 x 3.15mm nails fix to joist
The pre NZS3604:2011 mounting details
are included for older, existing buildings.
New buildings must comply with
NZS3604:2011 - Double Boundary Joists
Guttering - Runs under this bracket.Attached separately to boundary joists either side of the JEC137/65 tosuit propriety guttering systems. Pack outto clear bracket.
Guttering Attached separately to boundary joists either side of the JEC137/65 to suitpropriety guttering systems. Pack out to clear bracket.
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - An EPDM, Rubber or Foam Tape layer must be installed between the Gutter Bracket and Timber
3 - All fixings must be Stainless Steel
73
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 63
Typical FACE Fix to Water Proof Timber Deck - JVB 137/45, Gutter Bracket - M10 Coachscrews
Alternative solution E2/AS1
Batten
Cladding Post
105 Minimum Joist sizeex 200mm x 50mm
25
Waterproof Decking
Building wrap
Cavity batten
Cladding
Apply sealant to all holes
®Juralco Viking Balustrade Systems - Typical Post Fixing
Pre NZS3604:2011 - Single Boundary Joist
Nail to front face of block before installing.Wrap around ends of block and extend along joist using 12 x 3.15dia nails.Line up straps with top/bottom edges.
Solid Blockbetween Joists
4 x 53mm wide Lumberlok MultibraceStainless steel straps.
Decking andWaterproof membrane 5
Angle 20x20x3Screw attached tounderside
EPDMor Foam Tape
38
Nails, 20 off 100 x 4mm dia through Block/Joist
4 x 53mm wide Lumberlok MultibraceStainless steel straps.12 x 3.15mm nails to each end of each plate
New Solid Blockbetween Joists
New Solid Block between joists Existing
Boundary Joist
Joist Hanger x 190 SS min 4 off No6 x 35 screw fix to Boundary Joist12 x 3.15mm nails fix to joist
The pre NZS3604:2011 mounting details
are included for older, existing buildings.
New buildings must comply with
NZS3604:2011 - Double Boundary Joists
4 x M10 x 110 (min) SS Coachscrewsand 21mm dia SS washers
Guttering - Runs under this bracket.Attached separately to boundary joists either side of the JEC137/65 tosuit propriety guttering systems. Pack outto clear bracket.
Guttering Attached separately to boundary joists either side of the JEC137/65 to suitpropriety guttering systems. Pack out to clear bracket.
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - Coachscrews 90mm min thread engagement into joists
3 - Bond all coachscrews with SIKA Supergrip to full depth
4 - An EPDM, Rubber or Foam Tape layer must be installed between the Gutter Bracket and Timber
5 - All fixings must be Stainless Steel
73
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 64
Decking
Post
95 min
25
Fastener setout for 150 x 50 timberM10 SS Bolts only
150 min
Post
145 min
25
150 min New Solid Block between joists
Fastener setout for 200 x 50 timber M10 x 140 (min) SS Coachscrews
2 x M10 SS Bolts and 21mm dia SS washers or M10 SS threaded rod (with dome nuts) or M10 SS x 140mm (min) Coach Screws
2 x JVB 013 Stiffenersinstalled to either side of the M10 bolts
and to extend from the bottom to 150mm min above top anchor
Minimum Joist sizeM10 Bolts - 150mm x 50mmM10 Coachscrews - 200mm x 50mm
Typical FACE Fix Post to Timber - M10 Coachscrews or Bolts
®Juralco Viking Balustrade Systems - Typical Post Fixing
Pre NZS3604:2011 - Single Boundary Joist
New Solid Block between joists
Decking
Nail to front face of block before installing.Wrap around ends of block and extend along joist using 12 x 3.15dia nails.Line up straps with top/bottom edges.
Solid Blockbetween Joists
4 x 53mm wide Lumberlok MultibraceStainless steel straps.
EPDMor Foam Tape
4 x 53mm wide Lumberlok MultibraceStainless steel straps.12 x 3.15mm nails to each end of each plate
Nails, 16 off 90 x 3.4mm dia through Block/Joist
Nails, 24 off 90 x 3.4mm dia through Block/Joist
EPDMor Foam Tape
ExistingBoundary Joist
ExistingBoundary Joist
New Solid Blockbetween Joists
Decking
Joist Hanger x 190 SS min 4 off No6 x 35 screw fix to Boundary Joist12 x 3.15mm nails fix to joist
The pre NZS3604:2011 mounting details
are included for older, existing buildings.
New buildings must comply with
NZS3604:2011 - Double Boundary Joists
Internal Post Stiffener to extend from the bottom to
150mm min above top anchor
Internal Post Stiffener to extend from the bottom to 150mm min above top anchor
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - Coachscrews 90mm min thread engagement into joists
3 - Bond all coachscrews with SIKA Supergrip to full depth
4 - An EPDM, Rubber or Foam Tape layer must be installed between Post and Timber
5 - All fixings must be Stainless Steel
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 65
EPDM washers JVB 126
OptionalSpacers
JVB 125
Post
145min
25
Post stiffener
150 min Batten and Cladding
Fastener setout for 200 x 50 timber M10 SS Coachscrews
Fastener setout for 200 x 50 timberM10 SS Bolts
Post
145min
25
Post stiffener
150 min
2 x JVB 013 Stiffenersinstalled to either side of the M10 boltsand to extend from the bottom to 150mm min above top anchor
Optional Spacer Optional Spacer
Apply sealant to all holes
Typical FACE Fix Fi Post to a Waterproof deck - M10 Coachscrews or Bolts
®Juralco Viking Balustrade Systems - Typical Post Fixing
Pre NZS3604:2011 - Single Boundary Joist
Batten and Cladding
Waterproof Decking
Deckingand Waterproof
membrane
Deckingand Waterproof
membrane
2 x M10 x 140 (min) + Cladding + Spacers SS Coachscrews and 21mm dia SS washers
4 x 53mm wide Lumberlok MultibraceStainless steel straps.12 x 3.15mm nails to each end of each plate
Nails, 20 off 100 x 4mm dia through Block/Joist
Nails, 20 off 100 x 4mm dia through Block/Joist
New Solid Blockbetween Joists
Joist Hanger x 190 SS min 4 off No6 x 35 screw fix to Boundary Joist12 x 3.15mm nails fix to joist
The pre NZS3604:2011 mounting details
are included for older, existing buildings.
New buildings must comply with
NZS3604:2011 - Double Boundary Joists
Nail to front face of block before installing.Wrap around ends of block and extend along joist using 12 x 3.15dia nails.Line up straps with top/bottom edges.
Solid Blockbetween Joists
4 x 53mm wide Lumberlok MultibraceStainless steel straps.
Important Notes:
1 - A Design engineer must ensure the structure can support the appropriate loading at each Post
2 - Coachscrews 90mm min thread engagement into joists
3 - Bond all coachscrews with SIKA Supergrip to full depth
4 - An EPDM, Rubber or Foam Tape layer must be installed between Spacers and Timber
5 - All fixings must be Stainless Steel
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 66
®Juralco Viking Balustrade System
TYPICAL ASSEMBLY - WALL MOUNTED HANDRAIL
JGS 132
JA 160
JVB 116
4.8mm dia x 10.5mmpop rivets
JVB 001/009/016Handrail
All pages © Copyright Juralco Aluminium Building Products Ltd, 2017
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 67
®Juralco Viking Balustrade System - Glass Care and Maintenance
Glass Cleaning and Maintenance
Architectural glass products must be properly cleaned during the construction period so visual and aesthetic clarity are maintained. Because glass can
be permanently damaged if improperly cleaned, glass producers and fabricators recommend strict compliance with the following procedures.
First, determine whether the glass is clear, tinted or reflective. Surface damage is more noticeable on reflective glass compared with the other glass
products. If the reflective coated surface is exposed, either on the exterior or interior, special care must be taken when cleaning, as scratches can
result in coating removal and a visible change in light transmittance. Cleaning tinted and reflective glass in direct sunlight should be avoided. Cleaning
should begin at the top of the building and continue to the lower levels.
Commence cleaning by soaking the glass surfaces with clean water and a soap solution to loosen dirt or debris. Then, using a mild, non-abrasive
commercial window washing solution, uniformly apply the solution to the glass surfaces with a non-abrasive applicator and follow with a squeegee to
remove all of the cleaning solution from the glass surface.
Ensure that no metal parts of the cleaning equipment touch the glass surface and that no abrasive particles are trapped between the glass and the
cleaning materials. All water and cleaning solution residue should be dried from the window gaskets, sealants and frames.
Scratches and Metal Scrapers
Scratches can occur from hard pointed objects or poor handling, but most often occurs from the careless removal of foreign matter from the glass
surface.
Mortar splatter and paint are common offenders and efforts to remove after hardening almost always lead to surface damage. It is essential that the
foreign materials are removed before they harden. Better still, if construction work continues after glazing, that the glazed areas are protected by
adhesive plastic films or suitable tarpaulins or covers.
One of the common mistakes made by non-glass trades people, including glass cleaning contractors, is the use of razor blades or other metal
scrapers on a large portion of the glass surface. Using large blades to scrape a window clean carries considerable risk of causing damage to the
glass.
The glass industry, fabricators, distributors and installers neither condones nor recommends any scraping of glass surfaces with metal blades or
knives. Such scraping usually permanently damages or scratches the glass surfaces. When paint or other construction materials cannot be removed
with normal cleaning procedures, a new 25mm razor blade may have to be used. The razor blade should be used on small spots only. Cleaning should
be done in one direction only. Never scrape in a back and forth motion as this could trap particles under the blade that could scratch the glass.
Blades or scrapers can dislodge “pickup” on toughened glass. There are fine particles of glass that are fused on to the surface during toughening.
Once dislodged they can scratch the glass.
Glass Cleaning, Do’s and Don’ts
DO NOT..
- Do Not - Use Scrapers of any type or size on a Glass surface
- Do Not - Leave building dirt or residues to remain on Glass for a period of time.
- Do Not - Begin cleaning glass until you have identified the surface type.
- Do Not - Clean Glass surfaces in direct sunlight.
- Do Not - Allow dirty water or cleaning residues to remain on the Glass.
- Do Not - Begin cleaning before rinsing off a loose residues.
- Do Not - Use abrasive cleaning solutions, materials or solvents.
- Do Not - Allow metal parts of the cleaning equipment to come in contact with the Glass.
- Do Not - Trap abrasive particles between the cleaning material and the Glass.
DO...
- Clean glass promptly when dirt or building residues appear.
- Determine glass surface type.
- Exercise special care when cleaning coated surfaces.
- Avoid cleaning glass surfaces in direct sunlight.
- Start cleaning at the top of a building, then continue to lower levels.
- Soak the glass surface in a clean soapy solution before cleaning.
- Use a mild non abrasive commercial cleaner.
- Use a squeege to remove all cleaning solution.
- Try your procedures on a small window and check.
- Caution other trades re the care and protection of the glass surfaces.
Residues of surface grit may be present from the toughening production process.These grit particles must not be dragged across the surface.
NEVER use Metal Scrapers
All above reprinted with permission from Metro Glass Tech
®Juralco Viking Balustrade System Issue 5/16
www.juralco.co.nz ph (09) 478 8018 Page 68
®Juralco Viking Balustrade System - Powder Coating Care and Maintenance
Warning re use of solvents:
- In some cases strong solvents are recommended for thinning various types of paints and also for cleaning up mastics and sealants.
- These can be harmful to the extended life of the powder coated surface, and must not be used for cleaning purposes.
- It is important to note that the damage will not be visible immediately and may take up to l2 months to develop.
If paint splashes or sealants and mastics need to be removed then the following may be safely used:
Methylated Spirits, Ethyl Alcohol, lsopropanol or preferably a mild detergent in warm water.
Joinery Protection during Installation:
All the activity on a construction site means that your powder coated items
may get knocked or scratched, splattered with mortar,
plaster, textured coating or paint during the later stages of construction.
Please ensure that all powder coated articles are masked or covered at this time.
It is far easier to prevent accidents than to try and correct them.
Should your joinery receive mortar or paint splashes see that these are removed
before cure and follow the instructions contained in this brochure.
“IMPORTANT ALL TRADES”
This valuable aluminium joinery will suffer
permanent damage from: plaster, mortar
and paint splashes - Protect if splashes
occur - Immediately wash down joinery
with water or meths - Do not allow
splashes to harden! ~ Do not use solvents!
- Do not remove this label until final clean
completed.
This photograph display damage that has occurred on site, post
installation. The photo of the masked joinery displays clear signs
of damage that could have occurred were it not masked. Please ensure that
your joinery is protected right through the entire construction process.
External - Maintenance Program:
To extend the life of external powder coated articles and to comply with warranty
requirements for powder coated aluminium joinery, a simple, regular
maintenance program must be implemented.
The effects of ultra violet light, atmospheric pollution, dirt, grime and
airborne salt deposits will all accumulate over time and must be removed
or surface staining and weathering will occur, leading to an unsightly appearance.
For external coatings, cleaning should take place every six months. ln areas
where pollutants are more prevalent, such as beachfront houses and
industrial or geothermal areas, then a cleaning program should be carried
out on a more frequent basis ie. every one to three months.
Fences or Balustrades in close proximity to swimming pools must be washed down
every six months, to clean off chlorine and salt deposits.
Cleaning your powder coating:
1. Carefully remove any loose surface deposits with a wet sponge.
2. Use a soft brush (non abrasive) and a mild household detergent (do
not use solvents) in warm water, remove dust, salt and other deposits.
3. Rinse off with clean fresh water.
Restoring weathered or scratched surfaces:
Repair of Scuffed or Scratched surfaces
Dulux Spray Cans are available in all colour card colours.
Repair of Small Scratches or Chips.
Dulux Dabsticks are ideally suited for the repair of small scratches.
Dabsticks may not be available in all colour card colours.
Repair of Weathered areas .
Dulux Gloss Up is a light to medium cutting cream ideally
suited for gloss restoration and has been specifically designed for this purpose.
Gloss Up contains no waxes or silicone and is a one step system.
Typical sticker used to warn
other trades of the need to
protect and mask off
powder coated joinery
(applies to anodised joinery also)
Contact Dulux Powder Coatings , ph 0064 9 441 8244
Powder Coating Maintenance
Powder Coating Installation Care