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Introduction to LS-TaSC™ -Topology and Shape Computations for LS-DYNA®
Peter Schumacher
http://www.dynamore.deDYNAmore GmbH, Stuttgart
Stuttgart, 10-Dec-14
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Topology optimization
� Topology Optimization
� Redistribution of material within a given domain
� Design variables
� Relative density of each element
� Result
� New material distribution
� New shape of structure
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LS-TaSC - General
� Topology optimization of non-linear problems
� dynamic loads
� contact conditions
� find a concept design for structures analyzed using LS-DYNA (implicit and
explicit)
� Methodology: Hybrid Cellular Automata (HCA)
� Objective: Homogenization of internal energy density ( )
� uniform loading of material for given mass
� Current production version is LS-TaSC 3.0
� Windows/Linux Versions available
� Download: www.lsoptsupport.com
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Hybrid Cellular Automata
Starting design
FE-analysis:
��, ��, ��,�, ��,�
��
yes
Optimal design
Update of density distribution
� Average �� within neighbor cells:���
Material update
noConverged?
� Inner loop:
Determine target value ��������,�
considering mass constraint and additional
constraints
� New density distribution ���
� � �
��� � �������� ��
��,�� � ��������! ��,�
��,�� � ��������! ��,�
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General capabilities
� Solid design using hexahedrons and tetrahedral elements
� Shell design using quadrilateral and triangular elements
� Free Surface Design
� Global constraints
� Multiple load cases
� Tight integration with LS-DYNA
� Large models with millions of elements
� Integration into the LS-PrePost framework
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Geometry definitions
� Multiple parts
� Symmetry
� Extrusions
� Casting, one sided
� Casting, two sided
� Forging
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"� � 10000%% &⁄
( � 800%%
Live Demo: 3-Point-Bending
� Starting design and load case
� Material aluminium
� Mass Fraction 20%
� Displacement Constraint
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Example0th iteration: ���� � 0.25 in whole design domain
FE-analysis: Evolution of density distribution:��-0, 22.0. %%/⁄ 0
4th iteration:
���� -0,10
7th iteration:
9th iteration: 12th iteration:
15th iteration: 18th iteration:
25th iteration: 30th iteration:
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Example
� Result: structure with minimal mass and feasible displacement
|2�345�346|
7 70.0%%
Dis
pla
cem
ent
Iterationen
9���,:;�� � 0.25
Iterationen
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Live Demo: Bottle Opener
� Starting design and load cases
� Material plastic
� Multiple loadcases
� Extrusion
"� � 0.3%% %&⁄
1.LC
2.LC "� � 0.3%% %&⁄
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Live Demo: Bottle Opener
� Results
� From Initial Design to Optimized Structure (density distribution)
1st Principal Stress
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Free surface design
� Redesign of the surface of solids to have an uniform stress (removing the stress concentrations).
� Geometry definitions are allowed.
� Very quick to set up the design problem.
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Live Demo: Free Surface Design
� Starting design and load cases
� Material steel
F � 20=.
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Live Demo: Free Surface Design
� Results
Initial_Design Optimized_Design
Reducing the stress concentration about 20%
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LS-TaSC - Summary
� Topology optimization of non-linear problems
� dynamic loads
� contact conditions
� Methodology: Hybrid Cellular Automata (HCA)
� Free Surface Design
� Current production version is LS-TaSC 3.0
� Windows/Linux Versions available
� Download: www.lsoptsupport.com