© Fraunhofer IPK
Industry Workshop Laser Materials Processing Dr.-Ing. David Domingos
Berlin, 19th October 2017
Introduction to Fraunhofer IPK
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ourc
e. F
raunhofe
r IP
K
© Fraunhofer IPK
Projects and Activities of the Fraunhofer IPK in Brazil 3
Fraunhofer IPK – Structure, Research Fields and Figures 2
The Fraunhofer Society 1
AGENDA
© Fraunhofer
The Fraunhofer-Gesellschaft
The Fraunhofer-Gesellschaft undertakes applied research of direct utility to private and public enterprise and of wide benefit to society.
Our Customers:
Industry
Service sector
Public administration
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The Fraunhofer-Gesellschaft at a Glance
The Fraunhofer-Gesellschaft undertakes applied research of direct utility to private and public enterprise and of wide benefit to society.
24,500 staff
69 institutes and research units
More than 70% is derived from contracts with industry and from publicly financed research projects.
Almost 30% is contributed by the German federal and Länder Governments
Fin
an
ce v
olu
me
€2.1 billion
2016 C
on
tract
Rese
arc
h
€1.9 billion
Major infrastructure capital expenditure and defense research
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Financing of research institutions 2011 in percent
0%
20%
40%
60%
80%
100%
Fraunhofer-Gesellschaft
Helmholtz-Gemeinschaft
Leibniz-Gemeinschaft Max-Planck-Gesellschaft
Industrial revenue
Revenue public sector
Basic funding
€1,85 billion3 €3,23 billion1 €1,29 billion1 €1,59 billion1, 2
1 source: Gemeinsame Wissenschaftskonferenz GWK, Pakt für Forschung und Innovation; Monitoring-Bericht 2012 2 Haushalt A: without MPI für Plasmaphysik 3 Revenues Contract Research
Total budget
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Boston
Plymouth
East Lansing San José
Newark Maryland
Cambridge
London Vancouver
Santiago de Chile
Salvador
São Paulo
Campinas
Sydney
Dubai
Bangalore
Jakarta
Ampang
Singapore
Beijing Seoul
Tokyo Sendai
Cairo
Jerusalem
Brussels
Porto
Vienna
Bolzano Graz Budapest
Wrocław
Gothenburg
Thessaloniki
Glasgow
Paris
Southampton
Subsidiary Center Project Center ICON / Strategic Cooperation Representative / Marketing Office Senior Advisor
87,5 Mio €
(2012, without subsidiaries, without licensing)
International activities and revenues worldwide
>10 Mio €
8-10 Mio €
6-8 Mio €
4-6 Mio €
2-4 Mio €
1-2 Mio €
0,5-1 Mio €
Stellenbosch
Piracicaba
Brasilia
São José dos Campos
IPK Subsidiaries
© Fraunhofer IPK
Projects and Activities of the Fraunhofer IPK in Brazil 3
Fraunhofer IPK – Structure, Research Fields and Figures 2
The Fraunhofer Society 1
AGENDA
Production Technology Center
Quality Management Prof. Dr.-Ing. R. Jochem
Virtual Product Creation Prof. Dr.-Ing. R. Stark
Corporate Management Prof. Dr.-Ing. H. Kohl
Production Systems Prof. Dr. h. c. Dr.-Ing. E. Uhlmann
Medical Systems Engineering Temporary Administration: Prof. Dr. h. c. Dr.-Ing. E. Uhlmann
Fraunhofer-Gesellschaft Institute for Production Systems and Design Technology (IPK)
Sustainable Corporate Management Prof. Dr.-Ing. H. Kohl
Industrial Automation Technology Prof. Dr.-Ing. J. Krüger
Machine Tools and Manufacturing Technology Prof. Dr. h. c. Dr.-Ing. E. Uhlmann
University of Technology Berlin Institute for Machine Tools and Factory Management (IWF)
Industrial Information Technology Prof. Dr.-Ing. R. Stark
Quality Science Prof. Dr.-Ing. R. Jochem
Joining Technology Prof. Dr.-Ing. Michael Rethmeier
Micro Production Technology Prof. Dr. h. c. Dr.-Ing. E. Uhlmann
Joining and Coating Technology Prof. Dr.-Ing. Michael Rethmeier
Automation Technology Prof. Dr.-Ing. J. Krüger
Production Technology Center
Quality Management Prof. Dr.-Ing. R. Jochem
Virtual Product Creation Prof. Dr.-Ing. R. Stark
Corporate Management Prof. Dr.-Ing. H. Kohl
Production Systems Prof. Dr. h. c. Dr.-Ing. E. Uhlmann
Medical Systems Engineering Temporary Administration: Prof. Dr. h. c. Dr.-Ing. E. Uhlmann
Fraunhofer-Gesellschaft Institute for Production Systems and Design Technology (IPK)
Sustainable Corporate Management Prof. Dr.-Ing. H. Kohl
Industrial Automation Technology Prof. Dr.-Ing. J. Krüger
Machine Tools and Manufacturing Technology Prof. Dr. h. c. Dr.-Ing. E. Uhlmann
University of Technology Berlin Institute for Machine Tools and Factory Management (IWF)
Industrial Information Technology Prof. Dr.-Ing. R. Stark
Quality Science Prof. Dr.-Ing. R. Jochem
Joining Technology Prof. Dr.-Ing. Michael Rethmeier
Joining and Coating Technology Prof. Dr.-Ing. Michael Rethmeier
Automation Technology Prof. Dr.-Ing. J. Krüger
Managing companies
Developing products
…with innovative manufacturing technologies ,
…and automated methods
Guaranteeing quality
Manufacturing products…
…machines and tools ,
© Fraunhofer IPK
Fundamental research and education as well as applied research and development
Optimization of industrial processes – from the product idea through to product development, design and manufacture
Fast transfer of R&D results into practical applications
Cost-effective and environmentally friendly solutions for SME
Production Technology Center Missions and Goals
Innovations for Industry
11 © Fraunhofer IPK
1986 IWF and IPK move into PTZ
680 employees including employed student co-workers
More than 90 test areas and 10 special laboratories on about 9 500 m²
Budget of 35 Mio. Euro in 2015
Spin-offs and start-ups by 12 % of former staff members
Production Technology Center Facts and Figures (2016)
© Fraunhofer IPK
Fraunhofer IPK, Berlin
Markets and Customers
Energy and Transportation incl.
Aerospace
Public institutions
Mechanical and plant
engineering
Tool and mold making
Automotive Industry
Electrical engineering
Software applications
Health care
Fraunhofer IPK
Our innovative
technologies
strengthen your
competitive position
© Fraunhofer IPK
Projects and Activities of the Fraunhofer IPK in Brazil 3
Fraunhofer IPK – Structure, Research Fields and Figures 2
The Fraunhofer Society 1
AGENDA
© Fraunhofer IPK
Brasilia
São Paulo
São José dos Campos
Salvador
Development, Implementation and Monitoring of SENAI Institutes of Innovation (06/2012 – 05/2019) for SENAI DN
Analysis of specific technologies and potential partners/suppliers to develop simulators and contents for professional education (07/2013 – 11/2013) for SENAI DN
Fraunhofer Project Center for Innovation in Advanced Manufacturing at ITA (2017 – 2020) with Technological Institute of Aeronautics – ITA
A Ti6Al4V parts made by Selective Laser Melting (12/2013 – 09/2016) for EMBRAER
Strategic Planning SENAI-BA 2032 (07/2013 – 10/2013) for SENAI Bahia
GMA Narrow Gap Welding of Hydro Turbine Casings (08/2011 – 10/2013) for Voith Hydro
COOPERATION BETWEEN BRAZILIAN INDUSTRY AND FRAUNHOFER IPK ADVANTAGE FOR COMPANIES - TOGETHER TO SUCCESS
© Fraunhofer IPK
Joinville
Brasilia
Strategic Planning of Excellence Center for Food Technology (05/2013 – 10/2013) with the State Government MG, SEBRAE MG and the Federal University of Viçosa
São Paulo
Campinas
Enhancement of the Technological Excellence of the Brazilian Die and Mold Industry (05/2013 – 04/2015) with SENAI Institute of Innovation Manufacturing Systems for Die and Mold Making Industry
Florianópolis
EU-PROJECT
CEBRABIC – Centre for Europe-Brazil Business & Innovation Cooperation (01/2017 – 12/2020) With 12 Partners including 4 in Brazil: UNICAMP, CNI, ANPEI, CONFAP (Coordination: Fraunhofer IPK)
Viçosa
Internationalization of the Cluster Photonics Berlin (01/2017 – 12/2019) with SENAI-SC and Fundação CERTI
Microstructuring of Dental Implants applying Laser and EDM Technologies (11/2017 – 10/2020) with Biokyra, ISI Laser and ISI Manufacturing Systems
COOPERATION BETWEEN BRAZILIAN INDUSTRY AND FRAUNHOFER IPK ADVANTAGE FOR COMPANIES - TOGETHER TO SUCCESS
Turning and milling analyses with prototype-based niobium carbide tools (09/2015 – 10/2017) with CBMM
Araxá
© Fraunhofer IPK
Key Information:
from June 2012 until May 2019 (Project volume in Brazil: approx. € 800 million)
Participation of further 15 Fraunhofer-Institutes up to the present date – network activities between SENAI-Institutes and Fraunhofer-Institutes are being conducted and will be reinforced by Fraunhofer IPK
Development of ISI Business Plans and
Implementation Concepts
Development of Prototypical Support
Services of SENAI National Department
Development of an Evaluation and Audit
System
Pro
ject
Sco
pe
s
Bilateral Projects - Development, Implementation and Monitoring of SENAI Institutes of Innovation (2012/06 – 2019/05):
© Fraunhofer IPK
• Polymer Engineering
• Integrated Solutions in Metal-Mechanics
• Electro-Chemistry • Engineering Structures
• Biomass
• Micro-Electronics
• Mineral Technologies
• Renewable Energies
• Information and Communication
Technologies
• Forming and Material Joining
• Production Automation • Logistics
• Surface Engineering • Metallurgy and Special Alloys
• Mineral Processing • Electric Equipment and Systems
• Virtual Production Systems • Green Chemistry
• Biosynthetics
• Advanced Manufacturing • Advanced Materials
• Biotechnology
Bilateral Projects - ISIs with Support of other Fraunhofer-Institutes (15 FhIs)
• Laser • Embedded Systems • Manufacturing Systems
© Fraunhofer IPK
Pr'in Rousseff: ”Ich habe auch unsere Befriedigung über die Zusammenarbeit mit der Fraunhofer-Gesellschaft bei der Strukturierung unseres Forschungs- und Innovationsinstituts zum Ausdruck gebracht, auch über die Installierung von 23 Referenzzentren in Brasilien gemeinsam mit dem SENAI sowie mit Unterstützung der brasilianischen Bundesregierung.”
BK'in Merkel: ”Im Bereich der beruflichen Bildung und im Bereich der wissenschaftlichen Zusammenarbeit können wir vieles tun […]. Ich werde mir morgen ein Projekt in Salvador ansehen, an dem auch die Fraunhofer-Gesellschaft und deutsche Universitäten beteiligt sind. Wir sollten strategisch gerade diese Kooperation zwischen unseren Ländern ausbauen.”
http://www.bundesregierung.de/Content/DE/Mitschrift/Pressekonferenzen/2014/06/2014-06-15-statement-merkel-rousseff.html
Press statements of German Chancellor Dr. Angela Merkel and Ms. Dilma Rousseff,
President of Brazil 15th June 2014 in Brasilia
Pressestatements von Bundeskanzlerin Merkel und der Präsidentin der Föderativen Republik Brasilien, Rousseff
© Fraunhofer IPK
Establish and deploy a Centre for Europe-Brazil Business & Innovation Cooperation in Brazil
Self-sustainable Centre that connects and supports Research & Innovation & Business (R&I&B) organizations in Europe and Brazil
Strategic Positioning
CEBRABIC intends to position itself to be within the best centres in innovation promotion and support worldwide, counting on the active participation of international networks which are leaders in the industry of R&I
12 Partners (4x Brazil, 7x EU, 1x Turkey)
Balanced institutional diversity:
Companies (SPI, RCISD)
Universities (UNICAMP, SU)
Funding agencies (FFG)
R&I organizations (FHG, DLR)
Not-for-profit organisations (IASP, CNI, EBN, ANPEI, CONFAP)
Project Volume: 2,9 Mio € - funded by the European Union’s Horizon 2020 research
and innovation programme as Coordination and Support Action (CSA)
Budget
48 Months
Start: January 2017
Duration
3-Stage Approach: Planning – Piloting - Implementation
Networking: Creating synergies and complementarities as Core Value
Approach
About CEBRABIC* – Centre for Europe-Brazil Business & Innovation Cooperation: Basic Facts
*The CEBRABIC project has received funding
from the European Union’s Horizon 2020 research
and innovation programme under grant agreement
No 733531.
Goal
Result
Strategic Positioning
© Fraunhofer IPK
Initiation and development of strategic partnerships with countries and / or regions , with cooperation potentials in optics , photonics and their applications
Presence of investment in research infrastructure, scientific excellence and high industrial research and development intensity
Cooperation on intermediate levels (clusters, networks, research facilities) and at the political level
Existence of innovation support and interesting business market from the point of view of the Cluster
Countries: Brazil, Poland, Japan and USA
Objectives
Internationalization of the Cluster Photonics (Berlin)
Duration: 3 years
Financing: Investment Bank Berlin IBB
Project framework
Berlin Partner für Wirtschaft und Technologie GmbH
OpTecBB e.V.
Fraunhofer Institute for Production Systems and Design Technology IPK
Fraunhofer Heinrich-Hertz-Institute HHI
Senate Department for Economics, Energy and Public Enterprises (Stakeholder)
Stakeholders /Partners
© Fraunhofer IPK
Enhance the technological capabilities of SENAI and Brazilian Industry in the production of micromolds
Provide training to the experts from SENAI and Industrial partners (Brazilian Network for Dies and Molds)
Compare and optimize micro-machining technologies (complete process chain) for producing micromolds
Establish the National hub for improving the Brazilian die and mold industry through know-how transfer and technological innovation.
Enhancement of the Technological Excellence of the Brazilian Die and Mold Industry
Die and mold makers from Brazil
SENAI Institute of Innovation Manufacturing Systems
Brazilian Industry Network for Dies and Molds (ABINFER)
Fraunhofer IPK
Direct Objectives
Stakeholders
Duration: 28 months
Financing: SENAI – Servico Nacional de Aprendizagem Industrial
Project framework
Provisional Abutments
e. g. made of PEEK
© Fraunhofer IPK
Technology Development in Selective Laser Melting Roadmap Embraer
Fraunhofer IPK
EMBRAER
Technological Institute of Aeronautics ITA
Identification of the material properties of additive manufactured TiAl6V4
Topology/process optimization and production of a customized EMBRAER-component
Prediction of the material properties of additive manufactured TiAl6V4
Objectives
Partner and Stakeholders
Duration: 2014 – today
Project framework
Metal powder
SLM process
Light weight SLM-part
Pic
ture
s fr
om
Fra
un
ho
fer
IPK
© Fraunhofer IPK
Objectives
Sensitize the Brazilian industry for the challenges of successful innovation on the technological and organizational level
Foster the dialogue and cooperation between applied research & development (R&D) institutions and companies to strengthen the competitiveness of the Brazilian industry
Two Main Topics
Technological innovation in the Brazilian industry through cooperation between companies and applied R&D institutions
Organizational and business model innovation in companies by systematic management of “Intellectual Capital”
approx. 4.000 participants during the events
1st Brazilian-German Innovation Congress (Dec. 2014) part of the Open Innovation Week
© Fraunhofer IPK
Microstructuring of Dental Implants applying Laser and EDM Technologies
Laser-Mikrotechologie (Lµt)
Fraunhofer IPK
SenWTF, Berlin Partner and IBB
Biokyra (located in SC)
SENAI Institutes of Innovation (ISI Laser and ISI Manufacturing Systems)
Laser Microstructuring and EDM (Electrical Discharge Machining) Microstructuring of Dental Implants
Evaluation of Bacteria growth on dental implant surface
Direct Objectives
Stakeholders
Duration: 2 years
Financing: Agreement for RD&I cooperation projects in the field of optical technologies (IBB / SenWTF / ProFIT)
Budget Germany: € 400,000.00 / partner (Fraunhofer IPK and Laser-Mikrotechologie)
Project framework
Healthy Implant
Peri-implant mucositis
Peri-implantitis
© Fraunhofer IPK
Turning and milling analyses with prototype-based niobium carbide tools
Constant market share of approx. 70 % of tungsten carbide (WC) over the last 30 years with USD 15 Billion market volume in 2013 (Bloomberg)
Dependence on China for tungsten raw material
Target market for niobium carbide (NbC) as replacement for tungsten carbide based cutting tools
Turning and milling analysis with prototype-based niobium carbide tools for the machining of various workpiece materials
Benchmarking of NbC-tools against high quality tungsten carbide (WCo) tools
Motivation and Objectives
Project Partners
September 2015 until now
Project Volume and duration
CBMM
Fraunhofer IPK
© Fraunhofer IPK
Fraunhofer Project Center for Innovation in Advanced Manufacturing at ITA (Technological Institute of Aeronautics)
Support the scientific, technological and economic development in Brazil and in Germany
Support the Brazilian, German and European industries in Brazil with applied research and innovation projects
Acquiring and execute joint RD&I projects with industry in Brazil, in cooperation with ITA and the SENAI Innovation Institutes in Santa Catarina
Focus on Advanced Manufacturing or Industrie 4.0 solutions
Strategic Objectives
Duration of the Fraunhofer Project Center: 3 years
Financing in Germany: Fraunhofer Headquarters and Fraunhofer IPK (€ 1,026,000.00) - Staff costs, travel costs and marketing costs
Financing in Brazil: ITA (approx. € 1,000,000.00) - Staff costs, infrastructure and equipment
Project framework
Technological Institute of Aeronautics – ITA
Fraunhofer IPK
Partners
© Fraunhofer IPK
Dr.-Ing. David Carlos Domingos
Operations Manager Brazil
Fraunhofer IPK | Pascalstraße 8-9 | 10587 Berlin
Phone: +49 30 / 3 90 06-413
Email: [email protected]
Thank you for your attention
… and support!