3
From inspiring keynote speakers
Learn from best case studies
Learn the concept of Manufacturing
Excellence
INSPIRATION MOTIVATION ASSIMILATION
VISUALIZATION
“Go-See” via Excellence Inside
Tours
RECOGNITION
Participate in & Challenge the National Case
Study Competition
Excellence Inside Tours
Host sites for IndiZen 2018
“Go-See” Manufacturing Excellence
During IndiZen 2018, participants will get opportunityto visit world class facilities and plants located around Pune, India!
in action, live on-site @
Seeing is Believing!
2018
The 9th Edition of IndiZen will bring together 250+ manufacturing excellence professionals from around the country to learn & discuss the critical issues affecting today’s manufacturing organizations!
Today how many companies can claim that they are operationally excellent and their business keeps the ever changing and demanding customers happy?
IndiZen 2018 is a melting pot for Manufacturing Excellence (ME) professionals as it will give an opportunity to participants to learn via three tracks:
1. Knowledge Sessions:
2. KAIZEN™ Benchmark Tours:
3. National Case Study Competition:
Takeaways
Learn contemporary best-in-class practices via knowledge sessions
Observe excellent practices live via benchmark tours
Opportunity to learn from case studies related to ME practices across a variety of industries.
Manufacturing Excellence (ME) is industry, & size neutral. Whatever may be your own approach and tools, IndiZen celebrates excellence!
Who Should Attend?CXOs, VPs, Directors, Department Heads, GMs, Sr. Managers and Managers from:
• Manufacturing
• Operations
• Production
• Supply Chain Management
• Engineering
• Process or Business or Operational Excellence
• KAIZEN™/ Lean/ World Class Manufacturing
• Pharmaceutical
• Automobile & Auto Components
• Construction & Building materials
• Food & Beverage
• FMCG / Consumer goods
• Textile
• Electronics & Semiconductor
• Machinery
• Oil & Gas
• Plastics
• Chemicals & Petrochemicals
• Defence & Aerospace, etc....
From Manufacturing sector, including:
Why Attend?IndiZen offers an opportunity to Learn - Share - See. It is an annual convention that supports
professionals to network, renew and re-commit their passion for OE. This year’s theme is “A
Roadmap to Manufacturing Excellence (In support of ‘Make-in-India.’)”
Despite economic uncertainty and volatility, leading manufacturing firms have posted
significant gains in their operating margins.
• What are they doing differently?
• What is the secret to their success?
• How these leaders have made peak performance not just a goal, but a top priority?
To get answers to all such question block your seats and be part of this 9th edition of IndiZen
which aims to provide a platform for participants to exchange ideas and gain insights into
new ways to achieve manufacturing excellence that are being adopted by organizations to
enhance long term efficiency and increase of ROI.
5
Knowledge Sessionson Manufacturing Excellence
1.Lean Factory Design: Prevent wasteful, recurring costs by designing out sources of muda from your
- Production Layouts- Supermarket layouts
- Internal logistics systems
2.Lean Project Management: Prevent time & cost over-runs in setting up new manufacturing units by using contemporary, world class
practices consisting of - Look Ahead Planning' supported by
- Last Planner System;- Visual controls
- Risk kanbans; &- Participatory Obeya control methods.
Supporting ‘Make in India’, this year we bring to you two important subjects that form the backbone of Manufacturing Excellence:
Insights
Join us @
MASAAKI IMAIFounder of Kaizen Institute
Kaizen Institute operates globally in the
“Continual Improvement” domain. We provide
both the “Know-How” and “Do How” required to
drive sustained ME in an organization. Kaizen
Institute India (KII) is part of KI Global Operations
and has been operating in India for the last 18
years.
“My definition of lean is to employ minimum such
resources as manpower, materials, machinery, and
space to realize maximum output requested by
customer without accumulating unnecessary
inventories. On the other hand, the typical approach
of traditional companies has been to employ
maximum resources to realize minimum output by
creating excess inventories.”
Learn - Inspire - Rejuvenate
G L I M P S E S
7
IndiZen 2017 Case Study Winners
Ÿ Manufacturing Excellence (ME) is a summation of effective people engagement supported by judicious application of KAIZEN™/Lean tools and driven by engaged leadership who believe in the power of GEMBA.
Ÿ IndiZen promotes ME, which is beyond the mere use of improvement tools. It is about building a culture that promotes excellence in all kind of operations
Manufacturing1. Godrej & Boyce Manufacturing Co. Ltd., Shirwal & Vikram Cements, Khor2. Ashok Leyland, Pantnagar 3. TAFE Motors & Tractors Ltd. BhopalSpecial RecognitionBadve Engineering Ltd., Pune
Services1. HDFC Standard Life Insurance Co. Ltd., Kolkata
LEADERSHIPFOCUSED ON OE
PEOPLEENGAGEMENT OE TOOLS + People Engagement
+ Kaizen/ Lean tools
OE IS A JUDICIOUS
MIX OF
LEADERSHIP
2017
View Video
Day One: Tuesday, 20.02.2018
Day Two:Wednesday, 21.02.2018
Agenda
98
Common Session
Breakaway Sessions
Hall - I
ExcellenceInside Tours
Knowledge Sessions
ManufactuirngManufacturing &
Service
Case Study Competition
KAIZEN™ Way to Lean Project Execution
Tea Break
Lunch Break
Tea Break
15.35 to 15.40
15.40 to 16.10
16.15 to 16.50
16.50 to 17.00
Closing Keynote: Introduction
Vote of Thanks
Photography session: Case Study awardees & overseas delegations
Vinod Grover, Director, Kaizen Institute (India)
09.00 to 10.30 Competitors M31 - M35
Competitors M41 - M45
Project Mapping
10.30 to 11.00
11.00 to 12.30
13.30 to 15.00
12.30 to 13.30
Competitors M36 - M40
Competitors S01 - S05
Mission Control - Project Standards, Risk Kanban & Obeya Control
15.00 to 15.30
17.00 to 17.30
Awards distribution: Case Study Competition
Tour 4
Tour 5
Kaizen
Institute
India’s
L&G
Spaces
Tour 6
Tour 7
09.00 to 09.20 Registration
09.20 to 09.30
09.30 to 10.00
10.15 to 10.45
Common Session
Jayanth Murthy, Director, Kaizen Institute (India)
Welcome
Introduction to Manufacturing Excellence
Arvind Kulkarni, Senior Consultant, Kaizen Institute (India)
Keynote - I Introduction
Announcements
Tea Break11.00 to 11.30
Breakaway Sessions
Hall - I Hall - II
ExcellenceInsideTours
Knowledge Sessions Case Study Competition
KAIZEN™ Way to Lean Factory Design
Lunch Break
Tea Break
10.05 to 10.10
10.50 to 11.00
Keynote - I
M M Singh, Executive Advisor, Maruti Suzuki India Ltd (MSIL)
11.30 to 13.00 Competitors M1 - M5
Competitors M16 - M20
13.00 to 14.00
14.00 to 15.30
16.00 to 17.30
15.30 to 16.00
Competitors M6 - M10
Competitors M11 - M15
Competitors M21 - M25
Competitors M26- M30
Designing Internal Logistics
Tour 1
Tour 2
Tour 3
Kaizen
Institute
India’s L&G
Spaces
Designing Production Layout
Vinod Grover, Director, Kaizen Institute (India)
Shishir Joshipura, MD & Country Head, SKF India
Closing Keynote
Jayanth Murthy, Director, Kaizen Institute (India)
Vinod Grover, Director, Kaizen Institute (India)Designing Supermarkets -
Raw Materials, Work In Process & Finished Goods
Project Planning & The Last Planner System
Manufacturing Manufacturing
Hall - III
Judges Time; Screening Top Case Studies
Hall - II Hall - III
Keynote Speakers for IndiZen 2018
Testimonials from past attendees
A mechanical engineer from BITS Pilani and an Advanced Management Graduate from Harvard Business School, Shishir is the Managing Director of SKF India Ltd. He is also the Country Head for SKF group's subsidiaries in India. Shishir worked in various capacities with Thermax Limited for first 26 years of his career prior to joining SKF in December 2009.
SKF is listed amongst India's 12 most admired companies to work for by Economic Times in 2017 and amongst 50 most admired companies in 2012 and 2014 by Fortune. In 2013 BusinessWorld and Business Today listed Shishir amongst India's most valuable CEOs and top 100 CEOs in India respectively. He has recently been awarded the “Hall of Fame” in the Manufacturing Category by ITP Group.
(Operational Excellence for Business Excellence)
Our Service Offerings
KAIZEN™ Change Model
Consulting
Maturity Assessment
+
Awards / Recognition
30 Programs
(specific topics)
Training
KAIZEN™ Benchmark Tours
Japan Europe India Africa
Tours
CertificationLong Duration
Short Duration
Certified KAIZEN™ Practitioner
Certified KAIZEN™ Coach
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12 Certification Programs
11
Nice platform to come & share our work. It also gave us exposure to what other organizations are doing - Vineet, WNS Global Services, Pune
It provides an opportunity to meet & discuss with continuous improvement professionals outside our industry. It was a very good networking experience. Apart from that I got chance to listen from speakers who were knowledgeable, experienced. Knowledge sessions gave deep understanding of the subject and how it can be applied. Overall the program was very good - Ebun Mesaiyete, APM Terminals, Nigeria
It’s a very good learning experience. At the same place you are getting all kinds of knowledge sharing in the form of case studies from different companies, knowledge sessions, tours & keynote speakers who are industry leaders sharing their experiences - S. Chakravorti, NEI, Jaipur
My personal experience was very very good. Case studies were very good and the learning from the case study was good. There are few things that we can directly use in our organization and that will be very helpful to reduce our cost and optimize our operations. Knoweldge session is also very helpful because we are in a phase of creating standard work in our organization. So attending this event will really help us build our platform - Ravinder Singh, Marico Ltd, Baddi
Shishir JoshipuraMD& Country
Head, SKF India
Mr. M M Singh is currently in the role of Executive Advisor in Maruti Suzuki India Limited (MSIL). In the current role, he is heading the Maruti Centre for Excellence (MACE) as the Director, which is handling the upgradation of vendor ecosystem of Maruti Suzuki India Ltd.
Mr. Singh held the position of Executive Director of Production for over a decade. He has built Maruti's unique and sustainable edge in low-cost, high quality and high volume manufacturing. He has led a team of over 15,000 people which manufacture every second car running on Indian roads, leading operations comprising of 114 departments and 8 divisions across vehicle and engine manufacturing, production engineering, supplier quality, projects & infrastructure, power plants, and materials & logistics etc.
Mr. Singh is associated with Maruti since inception in 1983. He is a Pioneer of “Low cost, High quality, High volume & Flexible manufacturing way” in India, with a focus on people involvement and empowerment.
M M SinghExecutive Advisor
Maruti Suzuki India Ltd. (MSIL)
12
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Organizer
Over the last three decades, Kaizen Institute has
been the leading provider of a sustainable,
competitive advantage for all industries. Our
clients achieve successful organizational
transformations with a long term, people-based
business excellence system. We help them
improve quality, cost, delivery, service and
motivation which leads to better results, growth
and development. Our defined methodologies
increase the ability to change and significantly
transform the organizational culture.
We work with people at all levels to be equipped
with the principles and tools necessary to
enhance only value added activities. As a result,
business goals and high values are achieved
throughout the entire organization. Kaizen
Institute provides authentic, practical and holistic
services worldwide. We serve our clients through
consultation, training and certification programs,
seminars and networking events, benchmarking
tours, award programs, and various publications
including books, training materials and online
learning.
Kaizen Institute Africa
East: +254 705 306401West: +233 573 430789 [email protected]
Improving the World with Everyone, Everywhere, Every Day - The KAIZEN™ Way
Venue:
Suzlon One Earth Magarpatta Road, Hadapsar,Pune, Maharashtra 411028, India
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