Download - HYDAC KineSys Controls for Hydraulic Presses
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HYDAC KineSysControls for Hydraulic Presses
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Forward-ThinkingThe use of HYDAC drive controllers offers new possibilities with regard to combination of the hydraulic system with electrical control technology.
lCoupling of axes
l Integration of bus systems
Ready for “Internet of Things”
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Your Professional Partner for Expertise in Safe Hydraulic Press ControlsWith over 8,000 employees worldwide, HYDAC is one of the leading suppliers of fluid technology, hydraulic and electronic equipment.
The HYDAC KineSys team is your partner for expertise in control and drive solutions for hydraulic presses.
System Solutions, one Supplier, one ContactFor the individual project planning of the required control and drive solution, HYDAC KineSys uses its intelligent drive systems along with the extensive product portfolio of the entire HYDAC group.
The press safety manifolds are adjusted to suit the application and can be used regardless of the press drive. The combination of valve control and variable speed drive (DVA) enables additional functionalities to be integrated and the complexity to be reduced. The decision is yours.
Control Manifold and Press Drive –
Safe Control Strategies:
Drive Controller HFI-CM
Variable Speed Drive DVA
Uniform Control StrategyFrom modular control manifolds and variable speed drives to entire systems.
lEC type examination of the hydraulic control system according to EN 693
lExtra functions can be integrated
lCompact design
lMinimum pipework, short installation time
Technical Data of the Control Manifoldlpmax = 350 bar
lFor nominal size NG 6: Qnom = 40 l/min
lFor nominal size NG 10: Qnom = 80 l/min
Features of the Press Drive lClosed-loop pressure and
speed control possible
lAsynchronous or servo motor with drive controllers proper for press applications
lAsynchronous motor for efficient and robust applications
lHigh system dynamics possible with servo drive
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Guaranteed Safety from a Single Source
From Control Manifolds to Entire Systems
Press Control Manifold PSB
Hydraulic Press
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Press Control Manifold PSB in NG 6 and NG 10
Variable Speed Drive DVA with Drive Controller HFI-CM
Safety FeatureslRedundant monitoring: pressure build-up on piston side, load holding
Functional FeatureslDirection control
lRegenerative circuit
lPressure limiting
lSystem pressure monitoring
lDecompression
The variable speed drive DVA combined with the variable speed drive controller HFI-CM forms a perfect symbiosis of hydraulics and electronics. For various types of task, the entire parameterisation and adjustment of the drive system is performed in the frequency inverter.
Technical Featuresl Electronic variable displacement pump
lPre-parameterised plug&play unit
l External and internal gear pumps
l Power 0.75 kW up to 200 kW
HYDAC Control Manifolds and Press Drives
Power200 kW
Q [
l/m
in]
Q [
l/m
in]
22 kW
80
60
40
120
100
80
Qno
mQ
nom
Qm
axQ
max
QT
QT
Qm
ax T
out
let
valv
eQ
max
T
out
let
valv
e
DynamicsFlow rates at size NG6
Flow rates at size NG10
AMA G1/4 G3/4B G1/2 MB G1/4
P1MP1 G1/4
50
MP2 G1/4
Ø0,840.2
P-ML
T-ML
G1G3/4 T1-SP
104097557
T2G1
T1G1/2P2 G3/4
T2-SPG1/2
AMA G1/4 G3/4B G1/2 MB G1/4
2
1
1
2
1 2
330
M6
AMA G1/4 G3/4B G1/2 MB G1/4
1 2
330
4097560300
2
1
310 1
2
320
1
3
2820
AMA G1/4 G3/4B G1/2 MB G1/4
X-MLG3/8
1 2
810
4097562800
AMA G1/4 G3/4B G1/2 MB G1/4
1
2
3201 2
330
1 2
530
b
a
21
510
MSP1G1/4
SP1G1/2
0 - 400 bar550
MSP3 G1/4
4097561500
560 MSP2G1/4
570.1
T-ML
P-ML
4097563400
b a2
1
110
b a2
1
920
9004097823
160
570
A G3/4X-ML
1 2
p = * bar70
4097560300
PSB-Grundblock
110
7004105590
AB
ab
b a2
1
310
G1/2T1-DB
T2-DBG1/2
4097560300
80
12
b
a
350
12
b
a
350
12
b
a
350
G1/4
30
M6
M6
M6
Ø*910
1
2
930
12
b
a
830
PT
710
720
b a2
1
90
90-G**1**-
-G**2**-
-G**3**-
b a2
1
90b a
2
1
110-G***3*-
-G***2*-
-G***1*-
-G*1***- / -G*3***-
-G*2***-/ -G*4***-
A
TP
B 120
A
TP
B 120
-G****2-
-G****1-
-SP000--SP***-***-
PI
4-20
mA
30-G1****-
PU
0-10
V
30-G2****-
PU/I 4-20 mA
0-10 V
p1 = * bar30
-G3****-
-SP***-**1-
-SP***-**2-
-ML00-
-ML01-
-ML0*-weitere Optionen auf Anfrage
-S00-
AMA G1/4 G3/4B G1/2 MB G1/4
1
2
3201 2
330
4097560300
12
b
a
350
-S01-
2
1
310
-S02-
-S03-
-S05-
AMA G1/4 G3/4B G1/2 MB G1/4
1 2
330
4097560300
1
2
320
12
b
a
350
M6
-S04-
b a2
1
310
-K01
-Z01 -Z02
G1/4
540
PI
4-20
mA
540-SP***-1**-
PU
0-10
V
540 540
-SP***-***-
SP2G1/2
b
a
21
520-SP***-2**- -SP***-3**-
-SP***-*1*- -SP***-*2*-
b
a
21
520
-SP***-*3*-
73
Ø0,840.1
570.2
73
Connection T1-DBand T2-DB plugged
Connection T1-DB orT2-DB piped to the tank
2
1
20
-G*1***- /-G*3***-
-G*2***- /-G*4***-
PU/I 4-20 mA
0-10 V
p1 = * bar
BA
520
90
1 2
3
60p = * bar
1 2
p = * bar70
weitere Optionen auf Anfrage
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NoteThe information in this brochure relates to the operating conditions and applications described. For applications and operating conditions not described, please contact the relevant technical department.
All technical details are subject to change without notice.
Press Control Manifold PSB in NG 6 and NG 10
Press Control Manifold PSB combined with Drive DVA
Variable Speed Drive DVA with Drive Controller HFI-CM
Customised Hydraulic Systems
Additional HYDAC Components for Press Construction
Safety FeatureslRedundant monitoring:
pressure build-up on piston side, load holding
Functional FeatureslDirection control
lRegenerative circuit
lPressure limiting
lSystem pressure monitoring
lDecompression
The variable speed drive DVA combined with the variable speed drive controller HFI-CM forms a perfect symbiosis of hydraulics and electronics. For various types of task, the entire parameterisation and adjustment of the drive system is performed in the frequency inverter.
Technical Featuresl Electronic variable displacement pump
lPre-parameterised plug&play unit
l External and internal gear pumps
l Power 0.75 kW up to 200 kW
HYDAC Control Manifolds and Press Drives Systems for Maximum SafetySolutions for Hydraulic Press Control: Modular for any Requirement
The combination of modular press control manifold PSB and variable speed drive system DVA (with drive controller HFI-CM) guarantees highly accurate controls and maximum safety in your applications.
The transmission drive is adjusted to suit the function and application, enabling the control manifold to be simplified.Some safety and functional features are realised by the drive directly.
Safety FeatureslSafe set-up operation is enabled
lLess monitored valves
Functional FeatureslClosed-loop speed control
lClosed-loop pressure control
lLess valves
Application ExampleSystem for forming pipe ends:lCustomer-specific tank and control manifoldl HSM servo motorl Motor rating 7.5 kWl HFI-CM servo controllerl Internal gear pumpl Only directional valvesl Positioning accuracy 10 µml No cooling requiredl Control on the electrical sidel Plug&play solution
lElectro-cylinders in wide range of designslPumps, Valves, CylinderslCoolerslAccumulatorslFilters / Filter SystemslSensors / Condition MonitoringlClamps / Mounting TechnologylBall Valves / Fittings
Our entire product range can be found at www.hydac.com
Counterbalance
l Load-holding valve
lRapid “down” movement with own weight
lMechanical counterbalance valve
lElectronic counterbalance valve
Sandwich Plates (options)
lRegenerative circuit
l Depressurised “down” movement with own weight
Basic Module (options)
l Proportional pressing force adjustment
lSafe set-up speed
l Various options for safely depressurising the system
lVarious options for decompression
l Piston side unloaded or loaded in normal position
Additional Functions (option)
lValve stacking assembly can beconnected for additional functions
Accumulator Module (option)
l Pressure-holding function
l Control of additional functions during idle times
lElectrical or manual unloading
l Integrated accumulator safety
Power200 kW
Q [
l/m
in]
Q [
l/m
in]
22 kW
80
60
40
120
100
80
Qno
mQ
nom
Qm
axQ
max
QT
QT
Qm
ax T
out
let
valv
eQ
max
T
out
let
valv
e
DynamicsFlow rates at size NG6
Flow rates at size NG10
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NoteThe information in this brochure relates to the operating conditions and applications described. For applications and operating conditions not described, please contact the relevant technical department.
All technical details are subject to change without notice.
Press Control Manifold PSB combined with Drive DVA
Customised Hydraulic Systems
Additional HYDAC Components for Press Construction
Systems for Maximum Safety
The combination of modular press control manifold PSB and variable speed drive system DVA (with drive controller HFI-CM) guarantees highly accurate controls and maximum safety in your applications.
The transmission drive is adjusted to suit the function and application, enabling the control manifold to be simplified.Some safety and functional features are realised by the drive directly.
Safety FeatureslSafe set-up operation is enabled
lLess monitored valves
Functional FeatureslClosed-loop speed control
lClosed-loop pressure control
lLess valves
Application ExampleSystem for forming pipe ends:lCustomer-specific tank and control manifoldl HSM servo motorl Motor rating 7.5 kWl HFI-CM servo controllerl Internal gear pumpl Only directional valvesl Positioning accuracy 10 µml No cooling requiredl Control on the electrical sidel Plug&play solution
lElectro-cylinders in wide range of designslPumps, Valves, CylinderslCoolerslAccumulatorslFilters / Filter SystemslSensors / Condition MonitoringlClamps / Mounting TechnologylBall Valves / Fittings
Our entire product range can be found at www.hydac.com
HYDAC HeadquartersHYDAC CompaniesHYDAC Sales and Service Partners
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Global Presence. Local Expertise. www.hydac.com
HYDAC INTERNATIONAL Industriegebiet GMBH 66280 Sulzbach / Saar Germany
Tel.: +49 6897 509-01 Fax: +49 6897 509-577
E-mail: [email protected] Internet: www.hydac.com