Transcript
Page 1: Houston Dynamic Service Shop Procedures and Standards

As Received

Page 2: Houston Dynamic Service Shop Procedures and Standards

As Received

Page 3: Houston Dynamic Service Shop Procedures and Standards

Axial Inspection

Page 4: Houston Dynamic Service Shop Procedures and Standards

Axial Inspection

Page 5: Houston Dynamic Service Shop Procedures and Standards

Axial Inspection

Page 6: Houston Dynamic Service Shop Procedures and Standards

Unstacking

Page 7: Houston Dynamic Service Shop Procedures and Standards

Documenting As Received

Page 8: Houston Dynamic Service Shop Procedures and Standards

Measuring All Dimensions

Page 9: Houston Dynamic Service Shop Procedures and Standards

Recording Information

Page 10: Houston Dynamic Service Shop Procedures and Standards

As Received – Fits Report

Page 11: Houston Dynamic Service Shop Procedures and Standards

As Received Report - Shaft

Page 12: Houston Dynamic Service Shop Procedures and Standards

As Received

Page 13: Houston Dynamic Service Shop Procedures and Standards
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Dimensional Inspection

Page 15: Houston Dynamic Service Shop Procedures and Standards

Dimensional Inspection

Page 16: Houston Dynamic Service Shop Procedures and Standards

Final Shaft D & I Report

Page 17: Houston Dynamic Service Shop Procedures and Standards

Disassembly

Page 18: Houston Dynamic Service Shop Procedures and Standards

Disassembly

Page 19: Houston Dynamic Service Shop Procedures and Standards

Disassembly

Page 20: Houston Dynamic Service Shop Procedures and Standards

Disassembly

Page 21: Houston Dynamic Service Shop Procedures and Standards

Disassembly

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Disassembly

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NDT Inspection - Setup

Page 24: Houston Dynamic Service Shop Procedures and Standards

NDT Inspection - SprayElectrically Charged Magnetic Field

Iron Oxide Florescent Dye

Page 25: Houston Dynamic Service Shop Procedures and Standards

NDT Inspection - Inspection

Page 26: Houston Dynamic Service Shop Procedures and Standards

NDT Inspection - Finding

Crack

Page 27: Houston Dynamic Service Shop Procedures and Standards

NDT Inspection - Findings

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Reclaiming Bearing & Seal Fits Types of repair Reason for repair

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As found

Page 30: Houston Dynamic Service Shop Procedures and Standards

As found conditions

Page 31: Houston Dynamic Service Shop Procedures and Standards

As found conditions

Bearing cartridge bore

Seal housing bore

Page 32: Houston Dynamic Service Shop Procedures and Standards

As found conditions

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Types of repair Coating Sleeving Welding

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Coating Depends on damage Different types

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Sleeve

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Furnace Braze

Page 37: Houston Dynamic Service Shop Procedures and Standards

Furnace Braze

Page 38: Houston Dynamic Service Shop Procedures and Standards

Furnace Braze

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Machining Bores

Page 40: Houston Dynamic Service Shop Procedures and Standards

Machining Bores

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Welding

Page 42: Houston Dynamic Service Shop Procedures and Standards

Reclaiming Bearing Fits

Page 43: Houston Dynamic Service Shop Procedures and Standards

Why make the repair Reclaim OEM standards Critical tolerance between housing ID

and bearing/seal OD Make all dimensions concentric Reduces vibration Increases life of all components Gives longer runtime between failures Saves YOU $$$$$$

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Excessive Vibration

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Workscope – Page 1

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Workscope – Page 2

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Workscope – Page 3

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Machining

Page 49: Houston Dynamic Service Shop Procedures and Standards

Balance Report – As Received

Page 50: Houston Dynamic Service Shop Procedures and Standards

Balancing Shaft and Impeller

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Balance Report - Assembly

Page 52: Houston Dynamic Service Shop Procedures and Standards

Manufacturing of Parts

Page 53: Houston Dynamic Service Shop Procedures and Standards

Reassembly

Page 54: Houston Dynamic Service Shop Procedures and Standards

Reassembly

Page 55: Houston Dynamic Service Shop Procedures and Standards

Reassembly

Page 56: Houston Dynamic Service Shop Procedures and Standards

Reassembly

Page 57: Houston Dynamic Service Shop Procedures and Standards

Reassembly

Page 58: Houston Dynamic Service Shop Procedures and Standards

Reassembly

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Reassembly

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Final Fits

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Ready for Shipment

Page 62: Houston Dynamic Service Shop Procedures and Standards

Repair Report


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