www.challengervalves.com.au QAD#8005 RevD 21.08.18
Information shown may be subject to change in accordance with Challenger Valves and Actuators continuing development program. ©Challenger Valves and Actuators 2011
HEAVY DUTY WORM GEARBOX MODEL SBWG
FEATURES AND BENEFITS
The SBWG model is suitable for use with Butterfly, Plug and any other type requiring quarter turn motion for thrust and torque applications
High Tensile Aluminium bronze material providing corrosion and abrasion resistance
Castings are Ductile Iron, class 65-45-12 providing high strength and impact resistance
Housing Covers have “Close-Open-Close” cast directly on the cover witch permits operation in either clock or anti clock close direction with position indication
Also the pointer and easily be repositioned and adjusted with ease if required
All units are furnished with removable splined bushings to permit accurate position between the gear drive and the valve shaft
The drive sleeve is furnished with hardened steel thrust washers above and below the worm gear that minimize fiction loose between the gear and ductile iron castings
Gears are machine cut, heat treated and ground for optimum operation
The unit is completely O-Ring sealed suitable for temporary submersion to meet IP68 Class
External Adjustable Stopper bolts allow for easy position accuracy of +/-5°. Each bolt also includes Buna-N sealing washers to pre-vent waster ingress
This series of Worm Gears range from 310Nm to 540,000Nm with larger models available upon request
Many options are available, such as hand wheels, chain wheels, position dial indicators, vertical input.
TECHNICAL SPECIFICATION
Construction: Ductile Iron Temperature Range: -40°C to +90°C Coating: RAL 9002 Mounting Flange: ISO5211 Enclosure Rating: IP68
APPLICATIONS Challenger Valves and Actuators are the “Right Choice for Valves and Actuation” when quality matters. Servicing a variety of industries such as: Water & Waste Water, Treatment Plants, Sewage and Sludge Systems, in addition can be used on a flow control or isolation valve.
www.challengervalves.com.au QAD#8005 RevD 21.08.18
Information shown may be subject to change in accordance with Challenger Valves and Actuators continuing development program. ©Challenger Valves and Actuators 2011
HEAVY DUTY WORM GEARBOX MODEL SBWG
TYPE “A”
MODEL
DIM BASE PART EXTERNAL PART INPUT SHAFT HAND WHEEL
TYPE A FLANGE SIZE
ØD1 P.C.D ØD3 H H1 H2 K K1 L2 Ø PD
KEY K2 L L1 K3
D2 N-H-DP ØM
SBWG-BF A F-07 55 70 4-M8-12 110 2 42 132 76 38 24 16 6X6 200 39 64 97 150
SBWG-0 A F-10 70 102 4-M10-15 135 250 6X6 16 24 105 72 44 38 77 160 57 2 177
SBWG-00 A F-10 85 102 4-M10-15 165 2 70 192 87 43 54 86 138 29 21 6X6 300 230
MODEL
DIM GEAR RATIO
MAX. Stem Acceptance
Mounting MAX. Torque Capacity Max Input
Torque (Nm)
WEIGHT Turns to Close N°m Ft.lbf Kg
SBWG-BF 32:1 20 (6X6) F-07 360 266 31 8 4
SBWG-0 36:1 28 (8X7) F-10 780 575 58 9 6
SBWG-00 40:1 36 (10X8) F-10 1200 885 85 10 10
SBWG-BF , SBWG-0 & SBWG-00
These three small models of SBWG will cover most valves below 300mm that require quarter turn motion.
Can be adjusted for both clockwise close or anti clockwise close operation (except the SBWG-BF)
This unit does not include a reduction box so the input torque and number of turns to open and close are minimal for quick and easy operation
Many options are available such as Hand Wheels, Key Caps, Chain Wheels, Limit Switches, Extension Spindles, Actuator Ready Mounting Pads and many more.
DIMENSIONS
SELECTION CHART
L L1 L2
ØM
ØP
D
K3
H2
H1
K2
H
K1 K
N-H-DP
ØD
1
P.C
.D D
2
ØD
3
www.challengervalves.com.au QAD#8005 RevD 21.08.18
Information shown may be subject to change in accordance with Challenger Valves and Actuators continuing development program. ©Challenger Valves and Actuators 2011
HEAVY DUTY WORM GEARBOX MODEL SBWG
TYPE “A”
MODEL
DIM BASE PART EXTERNAL PART INPUT SHAFT HAND WHEEL
TYPE FLANGE SIZE
ØD1 P.C.D ØD3 H H1 H2 K K1 L2 Ø PD
KEY K2 L L1 K3
D2 N-H-DP ØM
SBWG-01-1S A F-14 100 140 4-M16-25 190 2 83 236 96 53 29 21 6X6 400 65 95 175 288
SBWG-02-1S A F-14 130 140 4-M16-25 220 500 8X7 26 34 191 108 76 56 110 282 97 2 319
SBWG-03-1S B F-16 160 165 4-M20-30 250 3 112 312 116 59 87 118 201 34 26 8X7 560 349
MODEL
DIM GEAR RATIO
MAX. Stem Acceptance
Mounting MAX. Torque Capacity Max Input
Torque (Nm)
WEIGHT Turns to Close N°m Ft.lbf Kg
SBWG-01-1S 88:1 46 (14X9) F-14 2000 1475 72 22 15
SBWG-02-1S 121.6:1 60 (18X11) F-14 2800 2065 76 30.4 25
SBWG-03-1S 131.7:1 75 (20X12) F-16 4300 3172 109 33 33
SBWG-01-1S, SBWG-02-1S and SBWG-03-1S
Incorporates the use of a single reduction to lower the input torque while keeping the number of turns to open and close low.
Can be adjusted for both clockwise close or anti clockwise close operation.
Many options are available such as Hand Wheels, Key Caps, Chain Wheels, Limit Switches, Extension Spindles, Actuator Ready Mounting Pads and many more.
DIMENSIONS
SELECTION CHART
N-H-DP
D2
ØD
3
K2
H
K K1
L L1 L2
ØM
H1
H2
K3
ØD
1
ØP
D
www.challengervalves.com.au QAD#8005 RevD 21.08.18
Information shown may be subject to change in accordance with Challenger Valves and Actuators continuing development program. ©Challenger Valves and Actuators 2011
HEAVY DUTY WORM GEARBOX MODEL SBWG
TYPE “B”
MODEL
DIM BASE PART EXTERNAL PART INPUT SHAFT HAND WHEEL
TYPE A FLANGE SIZE
ØD1 P.C.D ØD3 H H1 H2 H3 K L2 Ø PD
KEY K1 L L1 K2 H4
D2 N-H-DP ØM
SBWG-04-1S2B B F-25 200 254 8-M16-24 300 3 153 418 308 147 34 26 8 X 7 300 73 153 194 120 358
SBWG-05-1S2B B F-30 230 298 8-M20-30 350 300 8 X 7 26 34 199 163 78 155 318 470 180 3 141 368
SBWG-06-1S2B B F-35 260 356 8-M30-45 415 3 230 621 412 200 109 117 240 34 26 8 X 7 400 175 462
MODEL
DIM GEAR RATIO
MAX. Stem Acceptance
Mounting MAX. Torque Capacity Max Input
Torque (Nm) Turns to
Close
WEIGHT
N°m Ft.lbf Kg
SBWG-04-1S2B 420: 1 95 (25 X 14) *F-16, *F-20,
F-25 10400 7670 87 105 74
SBWG-05-1S2B 450: 1 115 (32 X 18) *F-25, F-30 15900 11727 124 112.5 96
SBWG-06-1S2B 768: 1 140 (36 X 20) *F-25, *F-30,
F-35 32800 24192 155 192 185
* Denotes optional mounting
SBWG-04-1S2B, SBWG-05-1S2B and SBWG-06-1S2B
All mounting bases conform to ISO5211
Removable spline bushing to permit accurate positioning between gear drive and valve stem
Many options are available such as Hand Wheels, Key Caps, Chain Wheels, Limit Switches, Extension Spindles, Actuator Ready Mounting Pads and many more.
DIMENSIONS
SELECTION CHART
N-H-DP
ØD
3
P.C
.D D
2
ØD
1
H K1
K (Max. stem height) L2 L1
H3
H4
H2
H1
L
www.challengervalves.com.au QAD#8005 RevD 21.08.18
Information shown may be subject to change in accordance with Challenger Valves and Actuators continuing development program. ©Challenger Valves and Actuators 2011
HEAVY DUTY WORM GEARBOX MODEL SBWG
TYPE “B”
MODEL
DIM BASE PART EXTERNAL PART INPUT SHAFT HAND WHEEL
TYPE A FLANGE SIZE
ØD1 P.C.D ØD3 H H1 H2 K K1 L2 Ø PD
KEY K2 L L1 K3
D2 N-H-DP ØM
SBWG-05-1SD B F-30 230 298 8-M20-30 350 3 180 470 155 78 34 32 10 X 8 710 141 165 296 479
SBWG-06-1SD B F-35 260 356 8-M30-45 415 800 12 X 8 38 44 376 117 172 109 200 621 230 3 579
SBWG-07-1SD B F-40 300 406 8-M36-55 475 3 280.5 723 227 115 209 252 411 44 38 12 X 8 900 634
MODEL
DIM GEAR RATIO
MAX. Stem Acceptance
Mounting MAX. Torque Capacity Max Input
Torque (Nm)
Turns to Close
WEIGHT
N°m Ft.lbf Kg
SBWG-05-1SD 540: 1 115 (32 X 18) *F-25, F-30 15900 11720 107 135 93
SBWG-06-1SD 1024: 1 140 (36 X 20) *F-25, *F-30,
F-35 32800 24190 120 256 188
SBWG-07-1SD 1088: 1 180 (45 X 25) *F-30, *F-35,
F-40 51100 37690 172 272 284
* Denotes optional mounting
SBWG-05-1SD, SBWG-06-1SD and SBWG-07-1SD
All mounting bases conform to ISO5211
Removable spline bushing to permit accurate positioning between gear drive and valve stem
Many options are available such as Hand Wheels, Key Caps, Chain Wheels, Limit Switches, Extension Spindles, Actuator Ready Mounting Pads and many more.
DIMENSIONS
SELECTION CHART
ØM
K3
H2
H1
L L1 L2
ØP
D
N-H-DP
ØD
3
P.C
.D D
2
ØD
1
H K1
K (Max. stem height)
www.challengervalves.com.au QAD#8005 RevD 21.08.18
Information shown may be subject to change in accordance with Challenger Valves and Actuators continuing development program. ©Challenger Valves and Actuators 2011
HEAVY DUTY WORM GEARBOX MODEL SBWG
Worm Gear Actuator Assembly Standard Type-A Horizontal Input
14. HEX. Bolt (P/W)
08. Indicator Plate
12. HEX Bolt (S/W)
20. O-Ring
25. Eye Bolt
02. Cover
21. Cover Gasket
27. Key 24. Grease Fitting
01. Housing
11. Taper Roll Bearing
22. Cap Gasket
06. Front Cap
13. HEX. Bolt (S/W)
05. Worm Gear
09. Thrust Washer
10. Fixed Spring
17. O-Ring
09. Thrust Washer
18. O-Ring
04. Stem Bush
15. Set Screw
03. Worm
23. Packing Seal
16. HEX. Nut
07. End Cap
13. HEX. Bolt (S/W)
19. O-Ring
22. Cap Gasket
11. Taper toll bearing
www.challengervalves.com.au QAD#8005 RevD 21.08.18
Information shown may be subject to change in accordance with Challenger Valves and Actuators continuing development program. ©Challenger Valves and Actuators 2011
HEAVY DUTY WORM GEARBOX MODEL SBWG
STAN
DA
RD
NO. DESCRIPTION MATERIAL
REMARK NAME ASTM
1 Housing Ductile Iron A536-65-45-12 Note. 1
2 Cover Ductile Iron A536-65-45-12 Note.1
3 Worm Stainless Steel UNS S42000 420J2 (Note. 2)
4 Stem Bush Carbon Steel S45C JIS G4051
5 Worm Gear Ductile Iron A536-80-55-06 B148-C95800(ALBC3)
6 Front Cap Ductile Iron A536-65-45-12
7 End Cap Ductile Iron A536-65-45-12
8 Indicator Plate Carbon Steel A576-1020
9 Thrust Washer Carbon Steel A283 GR. D
10 Fixed Spring Special Steel W1-8
11 Taper Roll Bearing Special Steel A295-52100
12 HEX. Bolt (S/W) Special Steel A322-4140
13 HEX. Bolt (S/W) Special Steel A322-4140
14 HEX. Bolt (P/W) Special Steel A322-4140
15 Set Screw Special Steel A322-4140
16 HEX. Nut Special Steel A322-4140
17 O-Ring Buna N
18 O-Ring Buna N
19 O-Ring Buna N
20 O-Ring Buna N
21 Cover Gasket Non-Asbestos
22 Cap Gasket Non-Asbestos
23 Packing Seal Buna N
24 Grease Fitting Carbon Steel A576-1020
25 Eye Bolt Carbon Steel A576-1020
OP
TION
OP-01 Hand Wheel Steel Pipe A53
Handle Part Note. 4
OP-02 Key (1R) Carbon Steel A576-1045
OP-03 Name Plate Aluminium
OP-04 Washer Carbon Steel A283 GR. D
OP-05 HEX. Bolt (S/W) Alloy Steel A276-304
TECHNICAL DATA: Parts List & Material
Material Detail: Option and Material Changes 1. All casting s are Ductile Iron, FCD-450 (ASTM Class 65-45-12) 2. In case of option for special request, it can be worked Nickel coating, high tensile stainless 3. O-Ring Seal & Lubricant:
Standard is Buna “N”, temperature range –30°C to 120°C (-22°F to 248°F) Standard lubricant is shall Alvania EP2, temperature range –20°C to 120°C (-4°F to 248°F) Other options are: High temperature Viton O-ring Grade V75, temperature range –25°C to 200°C (-4°F to 392°F) Lubricant - shall Darina R2, temperature range –10°C to 200°C (-14°F to 392°F) Low temperature Viton O-ring Grade V115, temperature range –35°C to 160°C (-31°F to 320°F) Lubricant - shall S-6751, temperature range –40°C to 90°C (-40°F to 194°F)
5. Challenger Valves offers a wide variety of hand wheels, chain wheels, input shaft, locking devices etc.
Paint: Unless specified, units are supplied with 412 Jotun Black Coating. Challenger Valves can provide other finish coating upon request.
www.challengervalves.com.au QAD#8005 RevD 21.08.18
Information shown may be subject to change in accordance with Challenger Valves and Actuators continuing development program. ©Challenger Valves and Actuators 2011
HEAVY DUTY WORM GEARBOX MODEL SBWG
NO. DESCRIPTION MATERIAL
REMARK NAME ASTM
1 Housing Ductile Iron A536-65-45-12
2 Cover Ductile Iron A536-65-45-12
3 Worm Stainless Steel SUS420J2
4 Stem Bush Ductile Iron A536-65-45-12
5 Worm Gear Ductile Iron A536-80-55-06 ALBC3
6 Front Cap Ductile Iron A536-65-45-12
7 End Cap Ductile Iron A536-65-45-12
8 Indicator Plate Carbon Steel A576-1020
9 Thrust Washer Carbon Steel A283 GR. D
10 Fixed Spring Special Steel W1-8
11 Taper Roll Bearing Special Steel A295-52100
12 HEX. Bolt (S/W) Special Steel A322-4140
13 HEX. Bolt (S/W) Special Steel A322-4140
14 HEX. Bolt (P/W) Special Steel A322-4140
15 Set Screw Special Steel A322-4140
16 HEX. Nut Special Steel A322-4140
17 O-Ring Buna N
18 O-Ring Buna N
19 O-Ring Buna N
20 Retainer Buna N
21 Cover Gasket Non-Asbestos VALQUA 6500
22 End Cap Gasket Non-Asbestos VALQUA 6500
NO. DESCRIPTION MATERIAL
REMARK NAME ASTM
23 Packing Seal Buna N
24 Grease Fitting Carbon Steel A576-1020
25 Eye Bolt Carbon Steel A576-1020
SU-01 Support Housing Ductile Iron A536-65-45-12
SU-02 Helical Pinion Stainless Steel UNS S42000 420J2
SU-03 Radial Ball B/R Special Steel A295-52100
SU-04 Radial Ball B/R Special Steel A295-52100
SU-05 Idle Gear Carbon Steel A576-1045
SU-06 Radial Ball B/R Carbon Steel A295-52100
SU-07 Helical Gear Carbon Steel A576-1045
SU-08 Key (1R) Carbon Steel A576-1045
SU-09 Snap Ring Carbon Steel A576-1045
SU-10 Radial Ball B/R Special Steel A295-52100
SU-11 Support Cover Ductile Iron A536-65-45-12
SU-12 S-Cover Gasket Non-Asbestos VALQUA6500
SU-13 HEX. Bolt (S/W) Alloy Steel A322-4140
SU-14 Retainer Buna N NBR
OP-01 Hand Wheel Steel Pipe A53
Option Handle Part
OP-02 Key (1R) Carbon Steel A576-1045
OP-03 Name Plate Aluminium
OP-04 Washer Carbon Steel A283 GR. D
OP-05 HEX. Bolt (S/W) Alloy Steel A276-304
SU-01
SU-05
SU-06
SU-03
SU-02
SU-04
SU-14
SU-12
SU-11
SU-13
SU-07
SU-09
SU-08
SU-10
Parts List & Material
Worm Gear Actuator Assembly Standard Type-A Horizontal Input with Single Reduction Gear Attachment