HEAVY DUTY MACHINING
US
HEAVY DUTY MACHINING
US
www.ceratizit.com
3
Welcome to the world of CERATIZIT ...
... a world of unique and consistently innovative solutions for wear parts, cutting tools and wood and stone machining. CERATIZIT is your partner for exceptional and highly person-alized hard material products which guarantee cost efficiency, resistance and performance. Increasing both the productivity and service life of your products in a very diverse range of industrial sectors is the very essence of our business.
... because 'hard material matters'
Hard materials in general and hard metals in particular are characterized by a range of interesting properties for all appli-cations where maximum wear resistance is required. High pressure, high temperature and highly abrasive or aggressive conditions are factors to which hard materials or metals must be resistant. Our powder metallurgical production of parts for wear protection enables tailor-made adaptation of the material properties to your wear criteria.
This fact makes CERATIZIT hard materials and carbides indis-pensable materials in order to significantly increase the ser-vice life of components which are subject to high stress. Ever more powerful machines, facilities and machining methods constantly create new challenges for the CERATIZIT develop-ment engineers. Intensive research and development activities which precisely match your requirements and work processes already today are able to provide the solutions for tomorrow.
IntroductionWelcome
Wel
com
eIn
trodu
ctio
n
4
1
2
3
4
5
6
Guided by corporate values
The views and focus of our business partners matterInstead of talking product with customers, we work on real solutions for business partners.
Innovative and flexible thinking mattersWe challenge state-of-the-art technologies and develop intelligent alternatives. Our speed of thought and deci-sive actions give us a leading edge.
Communication mattersTrust and respect enable open communication. We show who we are and what we feel. We keep our prom-ises. We are open to and accept constructive criticism.
Employee development mattersWe continuously invest in personnel and offer out-standing internal development opportunities. We at-tract talents around the world and create a favorable environment for long-term personal growth.
Professionalism mattersWe strive to be professional in everything we do. Our performance leads to results and growth which are al-ways above average.
Our environment mattersEnvironmental protection is a matter of each employee – at home and at work. As a company we guarantee the community to be a 'considerate neighbor'.
We employ more than 5,500 people worldwide who are guided by our corporate values in their daily work:
Our corporate values
Our
cor
pora
te v
alue
s
IntroductionIn
trodu
ctio
n
5Introduction
Intro
duct
ion
Con
tent
s
Introduction
E-Techstore 6
Inserts
Turning 20
Milling 22
Bar peeling 23
Roll turning 24
Railroad turning 25
Grade overview
Turning inserts 15
Milling inserts 16
Bar peeling inserts 17
Roll turning inserts 18
Railroad turning inserts 19
Technical information
Causes/types of wear 26
Generel formula 29
Cutting data 38
CERATIZIT designation system
Inserts 10
Contents
6
E-Te
chst
ore
Intro
duct
ion
CERATIZIT E-Techstore
The CERATIZIT online shop offers a comprehensive range of cutting tools, rods and products for wear protection. According to the application you may choose from a variety of inserts, geometries and grades. We promise you a well-structured navigation and easy user guide!
SpeedYou have access to more than 20,000 products online. The extended rapid product search via the material number, ISO designation or characteristics allows you to find the product you need. After ordering you will immediately receive an order confirmation. You may inform yourself online at any time on the delivery status of your products. (Track & Trace)
ServicesThe CERATIZIT E-Techstore is available to you around the clock. You may check the offer, order, consignments and in-voice online. Open orders can be changed at the last minute if you wish to correct them. For this purpose you always use your personal order templates. Should you have any questions, a personal contact partner will additionally be available.
InformationYou will receive state-of-the-art detailed technical information and graphic illustrations for all products in the E-Techstore. You will also be informed about possible connections and suitable accessories. Thanks to the up-to-date availability check ap-plicable to all standard articles you can immediately see when you will receive the requested products.
BusinessAll products are ordered at net prices and conditions. We guar-antee optimal safety through SSL-encoding.
CERATIZIT linkage
Would you like to link your system with CERATIZIT?CERATIZIT supports all common link formats (EDI, XML, OCI, etc.).
Get in touch with your contact person! Our technical engineer will analyse your requirements together with you and will help you when choosing the suitable technology.
E-TechstoreIntroduction
7
Carbide – a composite material with valuable properties
Cemented carbides are composite materials consisting of a hard component, normally tungsten carbide (WC) and a com-paratively soft binder metal, like cobalt (Co). The performance characteristics of carbide are determined by hardness, trans-verse rupture strength and fracture toughness. With regard to their application, important parameters for the optimization of these characteristics are the cobalt content and the grain size of the metal binder phase. The tungsten carbide grains have an average size of .5 up to several micrometers (μm). The co-balt fills the gaps between the carbide grains. When extremely high toughness is required, the cobalt content can amount up to 30%, whereas, for maximum wear resistance, the cobalt content is reduced and the grain size decreased to the submi-cron range (for example .3 μm).
CERATIZIT produces far above 100 different carbide grades particularly for wear parts, thus offering a customized solution for every application.
Carbide – a composite material
Carb
ide
– a
com
posi
te m
ater
ial
Introduction
Intro
duct
ion
8
W-Ti-Ta oxides
Carburizing, mixing and
milling process
Reduction
Granulation
Pressing
Presintering
Forming
Final sintering
Finishing
Tool and die construction, mechanical engineering
Coating
Control
Testing (Tooling Academy)
Packaging
Dispatch
Carbide production
Carbide productionIntroduction
Carb
ide
prod
uctio
nIn
trodu
ctio
n
9
P M K
N S H
Material
Based on VDI 3323 CERATIZIT's MasterGuide divides materials into six main groups (P, M, K, N, S, H). Each is given a colour, according to the system partly adopted in ISO 513.
Steel Stainless steel Cast iron
Non-ferrous metals and non-metals
Heat-resistant alloys, titanium Hard materials
Machining application type
Each colored segment is divided into three sections, and each section indicates the relevant machining application type:
Application
The ideal application area for the insert is indicated by a black circle. Extended applications are indicated by an open circle. The CERATIZIT MasterGuide provides you with an easily understandable structure for choosing a product and enables you to reduce grade and geometry stocks.
● Main application ○ Extended application
R = rough machining M = medium machining F = fine machining
Mas
terG
uide
Introduction
Intro
duct
ion
MasterGuide
10
35° V
55° D
75° E
80° C
86° M
55° K
82° B
85° A
90° L
108° P
120° H
135° O
– R
90° S
60° T
80° W
� O
T P U N1 2 3 4
3° A 25° F
5° B 30° G7° C 0° N15° D 11° P20° E
d ± m ± s ±A .025 .005 .025F .013 .005 .025C .025 .013 .025H .013 .013 .025E .025 .025 .025G .025 .025 .13J .05-.15* .005 .025K .05-.15* .013 .025L .05-.15* .025 .025M .05-.15* .08-.20 .13N .05-.15* .08-.20 .025
U .08-.25* .013-.38 .013
N
R
F
A
M, P
G, P
W
T
Q
U
B
H
C
J
X
d ± m ± s ± d ± m ± s ±
A .0010 .0002 .001F .0005 .0002 .001C .0010 .0005 .001H .0005 .0005 .001E .0010 .0010 .001G .0010 .0010 .005
J .002-.006* .0002 .001K .002-.006* .0005 .001L .002-.006* .0010 .001M .002-.006* .003-.008* .005N .002-.006* .003-.008* .001U .003-.010* .005-.015* .005
IK >1/4" IK <1/4"N / R / F EA / M / G D
X X
d m
mdd
ms
d m
md
s
Clearance angles not included within the standard for which particular information is necessary
Included angle rhombus
Included angle rhomboid
Oth
er s
hape
s
Tolerances in inch
Clearance angles Tolerances Form of top surfaceInsert shape
Special version
Form of top surface
Symbols as above. Changes at inscribed circle IK < 1/4"
The CERATIZIT designation systemInserts
Inse
rts
The
CER
ATIZ
IT d
esig
natio
n sy
stem
* depends on insert size** ASA and BHMA deviation with
regard to ISOX special version not according to ISO
11
2 2 0 4 1 24 3 3 025B
5 6 7 8 9
5 ** 6 ** 7 ** 10 **
d mm
06081012
16202532
mm inch mm mm
06 5/32 3,96 0309 7/32 5,56 0511 1/4 6,35 0616 3/8 9,52 0922 1/2 12,7 1227 5/8 15,8 1533 3/4 19,0 1944 1 25,4 25
mm
1/16 1,59 013/32 2,38 021/8 3,18 035/32 3,97 T33/16 4,76 047/32 5,56 051/4 6,35 065/16 7,94 073/8 9,52 09
RN 00RC MO
00 ≤ 0,0501 0,102 0,204 0,408 0,812 1,216 1,624 2,432 3,2
2 1/43 3/84 1/25 5/86 3/48 1
1 1/16
2 1/83 3/16
4 1/45 5/16
6 3/8
RN 00RC MO
X0 .00150 .004.5 .0081 1/64
2 1/32
3 3/64
4 1/16
5 5/64
6 3/32
7 7/64
8 1/8
T / S K / P 1)
015 .15 mm A 05°020 .20 mm B 10°025 .25 mm C 15°050 .50 mm D 20°075 .75 mm E 25°100 1.00 mm F 30°
BE =
d
d d
L L
s ss sr
T
S
F
E
P
K
d d
L Ld d
L L
s sr
Corner radius
Cutting edge length Insert thicknessCutting
directionCutting
edgeCorner radius
Inde
x
Inch
Insert I.C.
Code Inch
Insert thickness
Code Inch
Chamfer type
Sharp
Honed
Chamfered
Chamfered and honed
Double chamfered
Double chamfered & honed
CodeCorner radius
mm
Code Corner radius inch
1) For double chamfered cutting edges two letters are used.For example:
chamfer angle 1 = 10°chamfer angle 2 = 25°
The CERATIZIT designation systemInserts
Inse
rts
The
CER
ATIZ
IT d
esig
natio
n sy
stem
12
1 3 42 5
1
2
3
4
5
C T U C 11 2 5
Manufacturer: CERATIZIT USA
Cutting material
W Uncoated carbideC CVD coated carbideP PVD coated carbide
Main application (material)Variant 1: number
1 Steel2 Stainless steel3 Cast iron4 Light and non ferrous metals, non metals5 Heat resistant alloys, titanium6 Hard materials7 Universal grade for a variety of applications
Main application (machining method)
1 Turning2 Milling3 Parting and grooving4 Drilling5 Threading6 Others7 Universal grade for a variety of applications
ISO 513 Application range For example: 05 ISO K05/P05 10 15 25-
For n
ew c
uttin
g m
ater
ials
The CERATIZIT designation systemFor new cutting materials
The
CER
ATIZ
IT d
esig
natio
n sy
stem
13
Grade Designation Material machined Application-Range Coating Type
CTUC1120 Steel Turning P20 CVD TiN/TiC/TiN coated carbide
CTUC1121 Steel Turning P20 CVD TiC/Al2O3/TiN coated carbide
CTUC1122 Steel Turning P20 CVD Al2O3/TiN coated carbide
CTUC1125 Steel Turning P20 CVD TiCN/Al2O3 coated carbide
CTUC1130 Steel Turning P30 CVD TiN/TiC/TiN coated carbide
CTUC3110 Cast Iron Turning K10 CVD Al2O3 coated carbide
CTUC3121 Cast Iron Turning K20 CVD TiC/Al2O3/TiN coated carbide
CTUC3122 Cast Iron Turning K20 CVD Al2O3 coated carbide
CTUC5125 High Temp Alloys Turning K25 CVD TiC/Al2O3/TiN coated carbide
CTUC5135 High Temp Alloys Turning K30 CVD Al2O3 coated carbide
CTUC5225 High Temp Alloys Milling K25 CVD TiC/Al2O3/TiN coated carbide
CTUC5235 High Temp Alloys Milling K35 CVD TiN/TiC/TiN coated carbide
CTUP1125 Steel Turning P25 PVD TiN coated carbide
CTUP1127 Steel Turning P25 PVD AlTiN coated carbide
CTUP1131 Steel Turning P30 PVD TiAlN coated carbide
CTUP1225 Steel Milling P25 PVD TiN coated carbide
CTUP3120 Cast Iron Turning K20 PVD TiN coated carbide
CTUP5130 High Temp Alloys Turning K30 PVD AlTiCrN coated carbide
CTUP5230 High Temp Alloys Milling K30 PVD TiAlSiN coated carbide
CTUP5235 High Temp Alloys Milling K30 PVD AlTiN coated carbide
CTUW1120 Steel Turning P20 Uncoated carbide
CTUW1125 Steel Turning P25 Uncoated carbide
CTUW1130 Steel Turning P20 Uncoated carbide
CTUW1220 Steel Milling P20 Uncoated carbide
CTUW1225 Steel Milling P25 Uncoated carbide
CTUW2230 Stainless Steel Milling P20 Uncoated carbide
CTUW3105 Cast Iron Turning K05 Uncoated carbide
CTUW3120 Cast Iron Turning K20 Uncoated carbide
CTUW3130 Cast Iron Turning K30 Uncoated carbide
CTUW3220 Cast Iron Milling K20 Uncoated carbide
CTUW5120 High Temp Alloys Turning K20 Uncoated carbide
CTUW5135 High Temp Alloys Turning K30 Uncoated carbide
The CERATIZIT grade descriptions
The CERATIZIT grade descriptions
The
CER
ATIZ
IT g
rade
des
crip
tions
14 The CERATIZIT designation systemInsert application data
Inse
rt ap
plic
atio
n da
taTh
e C
ERAT
IZIT
des
igna
tion
syst
em
Geometries shown are first choice geometries
Feed rates (inch per revolution).005 .010 .015 .020 .025 .030 .035 .040 .045 .050 .055 .060
'A' style
'G' style
'F' style
'G/S' style
'N' style
'M' style
'R & 75' style
'71 & 74' style
'X' style
'Z' style
15
P M K N S H
05 15 25 35 4501 10 20 30 40 50
●01 10 20 30 40 5005 15 25 35 45 ○
Grade designation
Standard designation *C
uttin
g m
ater
ial Application range
Stee
l
Stai
nles
s
Cast
iron
Non-
ferro
us
met
als
Heat
-resis
tant
Hard
mat
eria
ls
CTUW1120 HW-20 W ● ○CTUW1125 HW-25 W ● ○CTUW1130 HW-30 W ● ○
CTUC1130 HC-30 C ● ○CTUC1122 HC-20 C ●CTUC1125 HC-25 C ● ○
CTUW3120 HW-20 W ○ ●
CTUP5130 HC-30 P ○ ●CTUP1131 HC-30 P ●
Main application
Extended application
*Type of cutting material12
Gra
de o
verv
iew
– tu
rnin
g in
sert
s
Heavy duty machining
Hea
vy d
uty
mac
hini
ng
Grade overview – turning inserts
CTUC1120 HC-20 C ● ○
16
P M K N S H
05 15 25 35 4501 10 20 30 40 50
●01 10 20 30 40 5005 15 25 35 45 ○
Grade designation
Standard designation *C
uttin
g m
ater
ial Application range
Stee
l
Stai
nles
s
Cast
iron
Non-
ferro
us
met
als
Heat
-resis
tant
Hard
mat
eria
ls
Main application
Extended application
*Type of cutting material12
Heavy duty machiningG
rade
ove
rvie
w –
mill
ing
inse
rts
Hea
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Grade overview – milling inserts
CTUW1220 HW-20 W ● ○CTUW1225 HW-25 W ● ○CTUW2230 HW-30 W ○ ●CTUW3220 HW-20 W ○ ●
CTUP1225 HC-25 P ● ○
CTUC5225 HC-25 C ○ ●CTUC5235 HC-35 C ○ ●CTUP5230 HC-30 P ○ ●CTUP5235 HC-35 P ○ ●
17
P M K N S H
05 15 25 35 4501 10 20 30 40 50
●01 10 20 30 40 5005 15 25 35 45 ○
Grade designation
Standard designation *C
uttin
g m
ater
ial Application range
Stee
l
Stai
nles
s
Cast
iron
Non-
ferro
us
met
als
Heat
-resis
tant
Hard
mat
eria
ls
CTUW1120 HW-20 W ● ○CTUW3120 HW-20 W ○ ●
CTUW5135 HW-35 W ○ ●
CTUP3120 HC-20 P ○ ●
CTUC3121 HC-20 C ○ ●CTUC1125 HC-25 C ●CTUC3122 HC-20 C ●CTUC3110 HC-10 C ○ ●
Main application
Extended application
*Type of cutting material12
Grade overview – bar peeling inserts
Gra
de o
verv
iew
– b
ar p
eelin
g in
sert
sH
eavy
dut
y m
achi
ningCTUC5135 HC-35 C ○ ●
Heavy duty machining
CTUW1125 HW-25 W ● ○CTUW3130 HW-30 W ○ ●CTUW5120 HW-20 W ○ ●
CTUC5125 HC-25 C ○ ●
CTUP1125 HC-25 P ●
18
P M K N S H
05 15 25 35 4501 10 20 30 40 50
●01 10 20 30 40 5005 15 25 35 45 ○
Grade designation
Standard designation *C
uttin
g m
ater
ial Application range
Stee
l
Stai
nles
s
Cast
iron
Non-
ferro
us
met
als
Heat
-resis
tant
Hard
mat
eria
ls
CTUC1120 HC-20 C ● ○CTUC1121 HC-20 C ●CTUC1125 HC-25 C ●CTUP1125 HC-25 P ●
CTUW3120 HW-20 W ○ ●
Main application
Extended applicationGra
de o
verv
iew
– ro
ll tu
rnin
g in
sert
s
Grade overview – roll turning inserts
Hea
vy d
uty
mac
hini
ng
*Type of cutting material12
Heavy duty machining
CTUC1122 HC-20 C ●
CTUW3105 HW-05 W ●CTUW1120 HW-20 W ● ○
19
P M K N S H
05 15 25 35 4501 10 20 30 40 50
●01 10 20 30 40 5005 15 25 35 45 ○
Grade designation
Standard designation *C
uttin
g m
ater
ial Application range
Stee
l
Stai
nles
s
Cast
iron
Non-
ferro
us
met
als
Heat
-resis
tant
Hard
mat
eria
ls
CTUW1120 HW-20 W ● ○CTUW1130 HW-30 W ● ○CTUP1127 HC-25 P ● ○CTUP1131 HC-30 P ● ○
Main application
Extended application
*Type of cutting material12
Gra
de o
verv
iew
– ra
ilroa
d tu
rnin
g in
sert
s
Grade overview – railroad turning inserts
Hea
vy d
uty
mac
hini
ng
Heavy duty machining
CTUC1122 HC-20 C ● ○
20
PMKNSH
sr
d1d
80°
l s
d1
r
l
d
CN.. RC.. SN..
s
d1
7°
d
R R R r R R R R
r r r r r r
R
R
CTUW
1120
CTUW
1125
CTUW
1130
CTUW
3120
CTUC
1120
CTUC
1122
CTUC
1125
CTUC
1130
CTUP
5130
d s rMaterials
Type, description [inch] [inch] [inch]
11906881 CNMA-543A CTUW3120 R .625 .250 .047
11906882 CNMG-543A-71 CTUW1120 R .625 .250 .04711870413 CNMG-643A-71 CTUP5130 R .750 .250 .04711393592 CNMG-643A CTUC1120 R .750 .250 .04711393648 CNMG-866C CTUC1130 R 1.000 .375 .09411393656 CNMG-866A CTUW1120 R .750 .250 .047
11393712 CNMZ-643A CTUC1130 R .750 .250 .04711393713 CNMZ-643X CTUW3120 R .750 .250 .047
11402393 RCMG-64A CTUC1120 R .750 .25011402403 RCMG-84A CTUC1120 R 1.000 .250
11810577 RCMM-84A CTUC1130 R 1.000 .25011402428 RCMN-64A CTUW1125 R .750 .25011472697 RCMN-64X CTUW3120 R .750 .25011402482 RNG-106B CTUW3120 R 1.000 .37511402572 RNMG-64A CTUC1120 R .750 .25011402566 RNMG-64A CTUW1120 R .750 .25011402565 RNMG-64A CTUW1125 R .750 .250
11402588 RNMG-84A CTUC1120 R 1.000 .25011402584 RNMG-84A CTUW1120 R 1.000 .25011402599 RNMG-86A CTUC1130 R 1.000 .37511402605 RNMJ-86C CTUW1125 R 1.000 .37511402870 SNMA-643X CTUW3120 R .750 .250 .04711402905 SNMA-866B CTUW3120 R 1.000 .375 .094
11403014 SNMG-543A CTUC1120 R .625 .250 .04711851591 SNMG-543A CTUC1122 R .625 .250 .04711862383 SNMG-543A CTUC1125 R .625 .250 .04711403009 SNMG-543A CTUW1120 R .625 .250 .04711403056 SNMG-643A CTUC1120 R .750 .250 .04711403044 SNMG-643A CTUW1120 R .750 .250 .04711851593 SNMG-643A-R CTUC1122 R .750 .250 .04711862384 SNMG-643A-R CTUC1125 R .750 .250 .047
CTUW
1120
CTUW
1125
CTUW
1130
CTUW
3120
CTUC
1120
CTUC
1122
CTUC
1125
CTUC
1130
CTUP
5130
d s r
Turn
ing
inse
rts
Hea
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uty
mac
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Turning insertsHeavy duty machining
21
PMKNSH
s
d1
r
l
d
sr
d1d
60°
l
SN.. TN..
R R R r R R R R R
r r r r r
R
CTUW
1120
CTUW
1125
CTUW
1130
CTUW
3120
CTUC
1120
CTUC
1122
CTUC
1125
CTUC
1130
CTUP
1131
d s rMaterials
Type, description [inch] [inch] [inch]
11403071 SNMG-644A CTUW1120 R .750 .250 .06211773071 SNMG-644A CTUW1125 R .750 .250 .06211403120 SNMG-866A CTUW1120 R 1.000 .375 .09411403119 SNMG-866A CTUW1125 R 1.000 .375 .09411851595 SNMG-866A-R CTUC1122 R 1.000 .375 .09411862385 SNMG-866A-R CTUC1125 R 1.000 .375 .09411403107 SNMG-866B-74 CTUC1122 R 1.000 .375 .09411862386 SNMG-866B-74 CTUC1125 R 1.000 .375 .09411906883 SNMG-643-R75 CTUW1120 R 1.250 .375 .09411394327 SNMN-866B CTUW1120 R .750 .250 .047
11403191 SNMZ-643A CTUC1130 R .750 .250 .04711403192 SNMZ-643X CTUW3120 R .750 .250 .047
11403736 TNMA-438A CTUW1120 R .500 .187 .12511403762 TNMA-544A CTUC1125 R .625 .250 .06211403758 TNMA-544A CTUW1125 R .625 .250 .06211403964 TNMG-543A CTUC1120 R .625 .250 .04711403965 TNMG-543A CTUC1130 R .625 .250 .04711403955 TNMG-543A CTUW1120 R .625 .250 .04711403967 TNMG-543B CTUW1120 R .625 .250 .04711403987 TNMG-544A CTUC1130 R .625 .250 .06211403981 TNMG-544A CTUW1120 R .625 .250 .06211404000 TNMG-548A CTUC1120 R .625 .250 .12511403999 TNMG-548A CTUW1120 R .625 .250 .12511404003 TNMG-548B CTUW1125 R .625 .250 .12511851597 TNMG-666A-74 CTUC1122 R .750 .375 .09411862388 TNMG-666A-74 CTUC1125 R .750 .375 .09411645944 TNMG 666A-74 CTUW1130 R .750 .375 .09411404020 TNMG 666A CTUP1131 R .750 .375 .09411851596 TNMG 666A-NR CTUC1122 R .750 .375 .09411862387 TNMG 666A-NR CTUC1125 R .750 .375 .094
CTUW
1120
CTUW
1125
CTUW
1130
CTUW
3120
CTUC
1120
CTUC
1122
CTUC
1125
CTUC
1130
CTUP
1131
d s r
Turn
ing
inse
rts
Hea
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uty
mac
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ng
Turning insertsHeavy duty machining
22
PMKNSH
LN..
SEKN..
NL..
SEKR..
A
T
35
75F
20
C
A
T45
C
20
F
SH..
R R r r R
r r R r r r r r
R
R R R R
CTUW
1220
CTUW
1225
CTUW
2230
CTUW
3220
CTUC
5225
CTUC
5235
CTUP
1225
CTUP
5230
CTUP
5235
T W L rMaterials
Type, description [inch] [inch] [inch] [inch]
11397905 LNCX 18 06 AZR-11A CTUW1220 R .250 .394 .734 .079
11906878 LNE-34.57 CTUW2230 R .4375 .375 1.12511397920 LNP-34.57-90LA CTUC5225 R .4375 .375 1.12511397921 LNP-34.57-90RA CTUC5225 R .4375 .375 1.125
11401907 NLNE-32302A CTUP1225 R .187 .375 .625 .03111401903 NLNE-32302 CTUW3220 R .187 .375 .625 .03111401921 NLNE-43402A CTUW1220 R .250 .562 .750 .031
11401919 NLNE-43402A CTUW1225 R .250 .562 .750 .03111401935 NLNE-44302A CTUW1220 R .187 .562 1.000 .03111401941 NLNE-446-16A CTUW1220 R .375 .562 1.125 .062
11402727 SEKN1504AFTN-0X CTUC5235 R .625 .15611879450 SEKR-42AFN-1 CTUP5230 R .500 .07811879449 SEKR-42AFN-1 CTUP5235 R .500 .078
11402742 SHH-63D4RA CTUW1220 R .750 .18711906879 SHH-85D4LA CTUW1220 R 1.000 .31211906880 SHH-85D4RA CTUW1220 R 1.000 .31211402754 SHX-63D5RA CTUW1220 R .750 .187
CTUW
1120
CTUW
1225
CTUW
2230
CTUW
3220
CTUC
5225
CTUC
5235
CTUP
1225
CTUP
5230
CTUP
5235
T W L r
Mill
ing
inse
rts
Hea
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Milling insertsHeavy duty machining
23
PMKNSH
11400931
ON.. WN.. XN.. YN..
R R r r R r r R r
r r r r r r
R R R R R R
R R R R
CTUW
1120
CTUW
1125
CTUW
3120
CTUW
3130
CTUW
5120
CTUW
5135
CTUC
1125
CTUC
3110
CTUC
3121
CTUC
3122
CTUC
5125
CTUC
5135
CTUP
1125
CTUP
3120
A B T R1 R2Materials
Type, description [inch] [inch] [inch] [inch] [inch]
11800964 ONG-436A CTUP3120 R .500 .187 .09411402265 ONG-436A CTUW3120 R .500 .187 .094
11402289 ONMF-54A CTUW1125 R .625 .250 .03111402286 ONMF-54A CTUW3120 R .625 .250 .031
11865375 WMNJ-644N-MA CTUC3122 R .750 .916 .255 .062 .37511404634 WNGX-180606-MX CTUC3122 R .729 .882 .247 .034 .31211404638 WNGX-180606-MX CTUC3121 R .729 .882 .247 .034 .31211553598 WNGX-180606-MX CTUC3110 R .729 .882 .247 .034 .31211694430 WNMF-764 CTUW3120 R .875 1.111 .380 .062 .18711404659 WNMF-76-15X CTUW3120 R .875 1.121 .375 .047 .37511396629 WNMX-764A CTUC5135 R .875 1.111 .380 .062 .18711396632 WNMX-764B CTUW3120 R .875 1.111 .380 .062 .18711521566 WNMF-96S40APH CTUC5125 R 1.146 1.335 .334 .057 .31011522587 WNMF-96S40APH CTUC5135 R 1.146 1.335 .334 .057 .310
11892564 WNMF-96P50AP CTUW3130 R 1.146 1.335 .334 .057 .31011883534 WNMF-96P50AP CTUW5120 R 1.146 1.335 .334 .057 .31011883533 WNMF-96P50AP CTUW5135 R 1.146 1.335 .334 .057 .310
11404678 WNMF-96-30A CTUC1125 R 1.146 1.335 .334 .057 .31011798869 WNMF-96-30AQ CTUC1125 R 1.146 1.335 .334 .057 .31011395618 WNMF-96-30MX CTUC5135 R 1.146 1.335 .334 .057 .31011404707 WNMF-96-30X CTUC5125 R 1.146 1.335 .334 .057 .31011404699 WNMF-96-30X CTUW3120 R 1.146 1.335 .334 .057 .31011533595 WNMF-96-30X CTUW3120 R 1.146 1.335 .334 .057 .31011397340 WNMF-96EZA CTUC5125 R 1.146 1.335 .334 .057 .31011906877 WNMF-106-30A CTUW3120 R 1.146 1.335 .334 .057 .31011404812 XNMX-310712A CTUP1125 R .295 .472 1.205 lg
11400931 YNUF-201220A CTUC3121 R .730 .500 1.472 lg
CTUW
1120
CTUW
1125
CTUW
3120
CTUW
3130
CTUW
5120
CTUW
5135
CTUC
1125
CTUC
3110
CTUC
3121
CTUC
3122
CTUC
5125
CTUC
5135
CTUP
1125
CTUP
3120
A B T R1 R2
Bar
pee
ling
inse
rts
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Bar peeling insertsHeavy duty machining
24
PMKNSH
CD.. LN.. CNMA..
W
R r R R R R R
r r
R R
CTUW
1120
CTUW
3105
CTUW
3120
CTUC
1120
CTUC
1121
CTUC
1122
CTUC
1125
CTUP
1125
D T W L RMaterials
Type, description [inch] [inch] [inch] [inch] [inch]
11393305 CDH-33A CTUW3105 R .750 .37511393311 CDH-42 CTUW3120 R 1.020 .515
11393333 CDH-43T13A CTUW3105 R 1.020 .76511393346 CDH-53T13B CTUW3105 R 1.265 .77011393349 CDH-53Y1B CTUW1120 R 1.265 .770
11393402 CNMA-644 CTUW3105 R .750 .250 .062
11397970 LNU-6688D CTUC1121 R .500 .770 1.520 .12511410551 LNU-6688T9A CTUW3105 R .500 .770 1.520 .12511862389 LNU-6688T9B CTUC1125 R .500 .770 1.520 .12511398004 LNU-6688T9B CTUC1122 R .500 .770 1.520 .12511754995 LNU-68812B-PRESS LAND CTUC1120 R .500 .770 2.020 .18811667965 LNU-68812B-PRESS LAND CTUW1120 R .500 .770 2.020 .18811398034 LNU-68812T24B CTUW3120 R .500 .770 2.020 .188
11394044 LNUF-6688A CTUP1125 R .500 .775 1.525 .12511394049 LNUF-6688B CTUC1120 R .500 .775 1.525 .125
CTUW
1120
CTUW
3105
CTUW
3120
CTUC
1120
CTUC
1121
CTUC
1122
CTUC
1125
CTUP
1125
D T W L R
Rol
l tur
ning
inse
rts
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Roll turning insertsHeavy duty machining
25
PMKNSH
KR.. TN.. WTS-10P
sr
d1d
60°
l
WTS-10AWTS-10X
.173- .000+.010 SQ.
.645
.275
R.045TYP (4)
.390
90°TYP (2)
90°0'
R R R R R
r r r
CTUW
1120
CTUW
1130
CTUC
1122
CTUP
1127
CTUP
1131
d l s rMaterials
Type, description [inch] [inch] [inch] [inch]
11612674 KRR-6586-80 CTUP1131 R .750 1.250 .615 .188
11403932 TNMG 438A CTUW1120 R .500 .187 .125
11755579 WTS-10A (.005x20DEG) CTUP1131 R .625 .375 .178 sq.11394586 WTS-10A CTUW1120 R .625 .375 .178 sq.
11755315 WTS-10X (.005x20DEG) CTUP1131 R .625 .375 .178 sq.11755576 WTS-10X CTUP1131 R .625 .375 .178 sq.11813378 WTS-10X CTUP1127 R .625 .375 .178 sq.
11851598 WTS-10PC CTUC1122 R .625 .375 .178 sq.11404797 WTS-10PC CTUW1120 R .625 .375 .178 sq.
CTUW
1120
CTUW
1130
CTUC
1122
CTUP
1121
CTUP
1131
d l s r
Rai
lroad
turn
ing
inse
rts
Railroad turning inserts
Hea
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26
Flank wear
Reasons▲ Cutting speed too high▲ Carbide grade with insufficient wear resistance▲ Incorrect feed rate
Remedies▲ Reduce cutting speed▲ Select more wear resistant carbide grade▲ Adapt feed rate to cutting speed and cutting depth
(increase feed rate)
Abrasion on flank, normal wear after a certain machining time.
Edge chipping
Reasons▲ Grade with too high wear resistance▲ Vibration▲ Feed rate too high or excessive cutting depth▲ Interrupted cut▲ Swarf damage
Remedies▲ Use tougher grade▲ Use negative cutting edge geometry with chip groove▲ Increase stability (tool, work piece)
Through excessive mechanical stress at the cutting edge fracture and chipping can occur.
Type
s of
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rH
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Cratering
Reasons▲ Cutting speed and / or feed rate too high▲ Rake angle too shallow▲ Grade with low wear resistance▲ Insufficient coolant supply
Remedies▲ Reduce cutting speed and / or feed rate▲ Increase coolant quantity and / or pressure, optimize
coolant supply▲ Use grade with higher resistance to cratering
The hot chip which is being evacuated causes cratering at the rake face of the cutting edge.
Heavy duty machiningTypes of wear
27
Built-up edge
Reasons▲ Cutting speed too low▲ Rake angle too small▲ Wrong cutting material▲ Lack of cooling / lubrication
Remedies▲ Increase cutting speed▲ Increase rake angle▲ Apply TiN-coating▲ Use emulsion with higher concentration
Built-up edge occurs when the chip is not evacuated properly due to insufficient cutting temperature.
Insert breakage
Reasons▲ Excessive stress of the carbide grade▲ Lack of stability▲ Corner angle too small▲ Excessive notching▲ Sudden changes of cutting forces
Remedies▲ Use tougher cutting material▲ Use protective edge chamfer▲ Increase edge hone▲ Use more stable geometry▲ Reduce feed rate
Excessive stress of the insert causes breakage.
Plastic deformation
Reasons▲ Too high machining temperature, resulting in softening of
substrate▲ Damaged coatings▲ Chip groove too narrow
Remedies▲ Reduce cutting speed▲ Choose carbide grade with higher wear resistance▲ Provide cooling
High machining temperature and simultaneous mechanical stress can lead to plastic deformation.
Causes of wear
Type
s of
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Heavy duty machining
28
a
bcd
a = diffusionb = mechanical abrasionc = oxidationd = damage due to built-up edge (BUE)
With increasing cutting temperature the thermally caused wear types of oxidation and diffusion prevail.
Wea
r
Cutting temperature
Cutting speed Feed rate Cutting depth
Cutting temperature and wear depend decisively upon the machining conditions.
Wea
rIncrease of ap; f; vc
Benefits of hard material coatings
Depositing hard material layers on carbide tools positively influences wear characteristics. The advantages of hard material layers consist in the reduction of
▲ Friction▲ Temperature changes▲ Oxidation▲ Diffusion
Wear is caused through simultaneous mechanical and thermal stress of the cutting edge. The most common causes are
▲ Mechanical abrasion▲ Damage due to built-up edge (BUE)▲ Oxidation processes▲ Diffusion
Causes of wear
Cau
ses
of w
ear
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29
⇪ ⇪ ⇪ ⇪ ⇧ ⇧ ⇧
≈
⇪ ⇧ ⇪
⇧
⇪ ⇪⇪ ⇪⇪ ⇪ ⇪ ⇧ ⇧
⇪ ≈⇪
≈⇪ ⇪ ⇧ ⇪⇪
⇪ ⇪ ⇪ ⇧ ⇪ ⇧⇧
⇪ ⇪ ⇪⇪ ⇪
≈ ≈ ≈ ≈ ≈≈ ≈ ≈ ≈ ≈≈ ≈ ≈ ⇧
≈ ≈ ≈ ≈ ≈▢ ≈ ▢ ▢ ▢ ▢ ▢
⇪ ⇪
≈⇧ ⇧ ▢
Type of problem
Corrective measures
Type of wear Work piece problems Chip control
Flan
k we
ar
Crat
erin
g
Edge
chi
ppin
g
Plas
tic d
efor
mat
ion
Inse
rt br
eaka
ge
Built-
up e
dge
Vibr
atio
n
Form
atio
n of
pip
s an
d bu
rrs
Chat
tere
d su
rface
Surfa
ce q
uality
Chip
too
long
(tan
gled
swa
rf)
Chip
too
shor
t (fra
gmen
ted
chip
)
Cutting speed
Cutti
ng v
alue
s
Feed rate
Feed - center area
Chip groove-R-M-F
Sele
ctio
n of
inse
rts
Corner radius
larger
smaller
Cutting material
wear resistance
toughness
Clamping of tool
Gen
eral
crit
eriaClamping of work piece
Overhang
Tip height
Cooling lubricant
raise, increase, large influence
avoid, reduce large influence
check, optimize
raise, increase low influence
avoid, reduce low influence use
Corrective measures for turning problems
Cor
rect
ive
mea
sure
s fo
r tur
ning
pro
blem
sH
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Heavy duty machining
30
.025 .05 .1 .2 .4 .8 1.6 3.2 6.3 12.5 25 50
N 1 N 2 N 3 N 4 N 5 N 6 N 7 N 8 N 9 N 10 N 11 N 12
Ra [µm] .025 .05 .1 .2 .4 .8 1.6 3.2 6.3 12.5 25 50
Rz [µm] .25 .63 1 1.6 2.5 4-6.3 10 16-25 40 63 100 160
Surface quality according to manufacturing method
Surface roughness (produced through normal workshop methods)
Surface roughness (produced through rough machining methods)
Surface roughness (produced through special methods)
Surface symbol according to ISO 1302 new
Surface symbol according to ISO 3141 until now
Roughness index
Arithmetic mean value
Surface roughness depth
Longitudinal turning Face turningLongitudinal turning Face turningLongitudinal grinding Surface grinding
Average roughness value Ra DIN (4768)
This is defined as the arithmetical mean of the absolute sums of the roughness profile R within the entire measured length lm.
Average roughness depth Rz (DIN 4768)
This is defined as the average value resulting from the single roughness depths of five successive single measured lengths le.
Single surface roughness depth Z1 ... Z5
This is the vertical distance between the highest and the lowest point of the roughness profile R within a single mea-sured length le.
Maximum surface roughness depth Rt (DIN 4768/1)
This is the distance between the elevation and depression of the line within the measured length (reference distance) of pro-file filtered according to DIN 4768 sheet 1.
Surface quality
Surf
ace
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Heavy duty machining
31
Rtmax [µm]
CLA/Ra [µm]
CLA [µ"]
RMS [µm]
RMS [µ"]
.06 .02 .75 .02 .8.1 .03 1.2 .04 13.2 .06 2.5 .08 2.8.3 .09 3.7 .1 4.2.4 .13 5 .14 5.6.5 .16 6.7 .18 6.9.6 .19 7.5 .21 8.3.7 .22 8.7 .25 9.7.8 .25 10 .28 11.1.9 .28 11.2 .32 12.51 .31 12.5 .35 14
1.2 .38 15.8 .42 16.71.5 .47 18.8 .53 20.91.8 .57 22.6 .64 25.52 .64 25.1 .78 27.9
2.4 .73 30.1 .85 33.42.8 .89 35.2 .99 393 .95 37.6 1.06 41.9
3.5 1.11 43.9 1.24 48.84 1.27 50.2 1.41 55.85 1.59 62.7 1.77 69.76 1.91 75.5 2.12 83.67 2.22 87.5 2.48 92.68 2.54 100 2.83 111.7
10 3.18 125.5 3.54 14020 6.64 251.5 7.8 27940 12.7 502 14.1 55860 19.1 755 21.2 836
125 39.5 1560 43.5 1750200 64 2510 78 2790
1 µm = .001 mm = 39.37 µ'' 1 µ'' = .000001" = .0000254 mm
CLA (center line average)
RMS (root mean square)
Surface and roughness
Table for the comparison of the measuring systems (metric compared to inch) of surface roughness
Surface quality
Surf
ace
qual
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Heavy duty machining
32
f
r r
Rt
theo
rm
ax
0,05 0,1 0,15 0,2 0,25 0,3 0,35 0,4
10r = 1,2 mmr = 0,8 mm
r = 0,4mm
20
30
40
50
60
* R
t
ISO 1302 rε = .4 rε = .8 rε = 1.2 rε = 1.6
63 - 100 Rt 100 12.5 - 25 N 11 25 – .51 .69 .18
40 - 63 Rt 63 6.3 - 25 N 10 12.5 .27 .43 .56 .68
31.5 - 40 Rt 40 4.9 - 6.3N 9
6.3 .25 .37 .49 .57
25 - 31.5 Rt 31.5 4.0 - 4.9 .22 .32 .41 .47
16 - 25 Rt 25 2.5 - 4.0N 8
3.2 .20 .28 .36 .39
10 - 16 Rt 16 1.6 - 2.5 0.15 .22 .29 .31
6.3 - 10 Rt 10 1.0 - 1.6 N 7 1.6 .10 .13 .18 .20
or approximately
* Theoretical surface roughness f (mm/rev.)
Roughness range
Rz in µm Rt max
corresponds to
Ra-valueRoughness
index
Corner radius rε (inch) and feed rate f (inch/rev.)
Theoretical surface finish
The maximum theoretical surface roughness with turning, Rt theor. is the combination of feed rate and corner radius.
Cutting data for feed rate
Surface quality
Surf
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33
d 1
n
vc
vf
f
v =c [ ]sfpm12d n1 · π ·
n = [rev. ]/mind1 · πv 12c ·
v = f nf inch/min· [ ]
▲ PC – aided calculation of machining parameters: - cutting speed - chip removal rate - power consumption - medium chip thickness▲ Languages: DE, EN, FR, IT, ES, DA, SE, FI▲ Free of charge download from www.ceratizit.com
Feed rate (vf)
The CERATIZIT formula collection CT-CALC
Cutting speed (vc)
Revolutions per minute (n)
General formula
Gen
eral
form
ula
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Heavy duty machining
34
Tens
ile s
treng
th
N/m
m²
Vick
ers
HV Brin
ell
HB Rock
wel
l HR
C
Shor
e C
575 180 171595 185 176610 190 181625 195 185640 200 190 12660 205 195 13675 210 199 14690 215 204 15705 220 209 15 28720 225 214 16740 230 219 17 29755 235 223 18770 240 228 20.3 30785 245 233 21.3800 250 238 22.2 31820 255 242 23.1 32835 260 247 24 33850 265 252 24.8865 270 257 25.6880 275 261 26.4 34900 280 268 27.1915 285 271 27.8 35930 290 276 28.5950 295 280 29.2 36965 300 285 29.8 37995 310 295 31 381030 320 304 32.2 391060 330 314 33.3 401095 340 323 34.3 411125 350 333 35.5 421155 360 342 36.6 431190 370 352 37.7 441220 380 361 38.8 451255 390 371 39.8 461290 400 380 40.8 471320 410 390 41.8 481350 420 399 42.71385 430 409 43.6 491420 440 418 44.51455 450 428 45.3 511485 460 437 46.1 521520 470 447 46.9 531555 480 465 47.7 541595 490 466 48.41630 500 475 49.1 571665 510 485 49.8 581700 520 494 50.5 591740 530 504 51.1 60
Hardness values
Tens
ile s
treng
th
N/m
m²
Vick
ers
HV Brin
ell
HB Rock
wel
l HR
C
Shor
e C
1775 540 513 51.7 611810 550 523 52.3 621845 560 532 53 631880 570 542 53.6 641920 580 551 54.1 651955 590 561 54.7 661995 600 570 55.2 672030 610 580 55.7 682070 620 589 56.3 692105 630 599 56.8 702145 640 608 57.3 712180 650 618 57.8 722210 660 628 58.3 732240 665 633 58.8 742280 670 638 59.32310 675 643 59.8 752350 680 648 60.3 762380 685 653 61.1 772410 690 658 61.3 782450 695 663 61.7 792480 710 668 62.2 802520 720 678 62.6 812550 730 683 63.1 822590 740 693 63.52630 750 703 63.9 832660 760 708 64.3 842700 770 718 64.7 852730 780 723 65.12770 790 733 65.5 862800 800 738 65.92840 810 748 66.3 872870 820 753 66.7 882910 830 763 672940 840 768 67.4 892980 850 67.73010 860 68.1 903050 870 68.43080 880 68.7 913120 890 693150 900 69.3 923190 910 69.63220 920 69.93260 930 70.1
Har
dnes
s va
lues
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Heavy duty machining
35
Germany DIN
Mat. no.
United Kingdom BS
France AFNOR
Sweden SS
USA AISI
Japan JIS
Kc1.1N/mm2 mc
VDI 3323
group
10 SPb 20 1.0722 10 PbF 2 11 L 08 1350 .20 1100 Cr 6 1.2067 BL 3 Y 100 C 6 L 3 SUJ2 1775 .24 6/9105 WCr 6 1.2419 105 WC 13 SKS31 1775 .24 6/912 CrMo 9 10 1.7380 1501-622 Gr. 31; 45 10 CD 9.10 2218 A 182-F22 SPVA,SCMV4 1675 .24 6/712 Ni 19 1.5680 Z 18 N 5 2515 2450 .23 10/1113 CrMo 4 4 1.7335 1501-620 Gr. 27 15 CD 3.5 2216 A 182-F11; F12 SPVAF12 1675 .24 6/714 MoV 6 3 1.7715 1503-660-440 1675 .24 6/714 Ni 6 1.5622 16 N 6 A 350-LF 5 1675 .24 6/714 NiCr 10 1.5732 14 NC 11 3415 SNC415(H) 1675 .24 6/714 NiCr 14 1.5752 655 M 13 12 NC 15 3310; 9314 SNC815(H) 1675 .24 6/714 NiCrMo 13 4 1.6657 1675 .24 6/715 Cr 3 1.7015 523 M 15 12 C 3 5015 1675 .24 6/715 CrMo 5 1.7262 12 CD 4 SCM415(H) 1675 .24 6/715 Mo 3 1.5415 1501-240 15 D 3 2912 A 204 Gr. A 1675 .24 6/716 MnCr 5 1.7131 527 M 17 16 MC 5 2511 5115 SCR415 1675 .24 6/716 Mo 5 1.5423 1503-245-420 4520 SB450M 1675 .24 6/717 CrNiMo 6 1.6587 820 A 16 18 NCD 6 1675 .24 6/721 NiCrMo 2 1.6523 805 M 20 20 NCD 2 2506 8620 SNCM220(H) 1725 .24 6/825 CrMo 4 1.7218 1717 CDS 110 25 CD 4 S 2225 4130 SM420;SCM430 1725 .24 6/828 Mn 6 1.1170 150 M 28 20 M 5 1330 1500 .22 232 CrMo 12 1.7361 722 M 24 30 CD 12 2240 1775 .24 6/934 Cr 4 1.7033 530 A 32 32 C 4 5132 SCR430(H) 1725 .24 6/834 CrMo 4 1.7220 708 A 37 35 CD 4 2234 4135; 4137 SCM432;SCCRM3 1775 .24 6/934 CrNiMo 6 1.6582 817 M 40 35 NCD 6 2541 4340 SNCM447 1775 .24 6/935 S 20 1.0726 212 M 36 35 MF 4 1957 1140 1525 .22 2/336 CrNiMo 4 1.6511 816 M 40 40 NCD 3 9840 SNCM447 1775 .24 6/936 Mn 5 1.1167 1525 .22 2/336 NiCr 6 1.5710 640 A 35 35 NC 6 3135 SNC236 1800 .24 3/938 MnSi 4 1.5120 1800 .24 3/939 CrMoV 13 9 1.8523 897 M 39 1775 .24 6/940 Mn 4 1.1157 150 M 36 35 M 5 1039 1525 .22 2/340 NiCrMo 2 2 1.6546 311-Type 7 40 NCD 2 8740 SNCM240 1775 .24 6/941 Cr 4 1.7035 530 M 40 42 C 4 5140 SCR440(H) 1775 .24 6/941 CrAlMo 7 1.8509 905 M 39 40 CAD 6.12 2940 A 355 Cl. A SACM645 1775 .24 6/941 CrMo 4 1.7223 708 M 40 42 CD 4 TS 2244 4142; 4140 SCM440 1775 .24 6/942 Cr 4 1.7045 530 A 40 42 C 4 TS 2245 5140 SCr440 1775 .24 6/942 CrMo 4 1.7225 708 M 40 42 CD 4 2244 4142; 4140 SCM440(H) 1775 .24 6/945 WCrV 7 1.2542 BS 1 2710 S 1 1775 .24 6/950 CrV 4 1.8159 735 A 50 50 CV 4 2230 6150 SUP10 1775 .24 6/955 Cr 3 1.7176 527 A 60 55 C 3 2253 5155 SUP9(A) 1775 .24 6/955 NiCrMoV 6 1.2713 55 NCDV 7 L 6 SKH1;SKT4 1775 .24 6/955 Si 7 1.0904 250 A 53 55 S 7 2085; 2090 9255 1775 .24 6/958 CrV 4 1.8161 1775 .24 6/960 SiCr 7 1.0961 60 SC 7 9262 1775 .24 6/99 SMn 28 1.0715 230 M 07 S 250 1912 1213 SUM22 1350 .21 19 SMn 36 1.0736 240 M 07 S 300 1215 1350 .21 19 SMnPb 28 1.0718 S 250 Pb 1914 12 L 13 SUM22L 1350 .21 19 SMnPb 36 1.0737 S 300 Pb 1926 12 L 14 1350 .21 1Al99 3.0205 700 .25 21
Comparison of materials
Com
paris
on o
f mat
eria
lsH
eavy
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ning
Heavy duty machining
36
Germany DIN
Mat. no.
United Kingdom BS
France AFNOR
Sweden SS
USA AISI
Japan JIS
Kc1.1N/mm2 mc
VDI 3323
group
AlCuMg1 3.1325 700 .25 22AlMg1 3.3315 700 .25 21AlMgSi1 3.2315 700 .25 22C 105 W1 1.1545 Y1 105 1880 W 110 SK3 1675 .24 3C 125 W 1.1663 Y2 120 W 112 1675 .24 3C 15 1.0401 080 M 15 AF3 7 C 12; XC 18 1350 1015 S15C 1350 .21 1C 22 1.0402 050 A 20 AF 42 C 20 1450 1020 S20C, S22C 1350 .21 1C 35 1.0501 060 A 35 AF 55 C 35 1550 1035 S35C 1525 .22 2/3C 45 1.0503 080 M 46 AF 65 C 45 1650 1045 S45C 1525 .22 2/3C 55 1.0535 070 M 55 1655 1055 S55C 1675 .24 3C 60 1.0601 080 A 62 CC 55 1060 S60C 1675 .24 3Cf 35 1.1183 S35C 1525 .22 2/3Cf 53 1.1213 S50C 1525 .22 2/3Ck 101 1.1274 060 A 96 1870 1095 1675 .24 3Ck 15 1.1141 080 M 15 XC 15; XC 18 1370 1015 S15C 1350 .21 1Ck 55 1.1203 070 M 55 XC 55 1055 S55C 1675 .24 3Ck 60 1.1221 080 A 62 XC 60 1665; 1678 1060 S58C 1675 .24 3CoCr20W15Ni 2.4764 3300 .24 35CuZn15 2.0240 700 .27 27CuZn36Pb3 2.0375 700 .27 26E-Cu57 2.0060 700 .27 28G-AlSi10Mg 3.2381 700 .25 24G-AlSi12 3.2581 700 .25 23G-AlSi9Cu3 3.2163 700 .25 23G-CuSn5ZnPb 2.1096 700 .27 26G-CuZn40Fe 2.0590 700 .27 28G-X 120 Mn 12 1.3401 Z 120 M 12 Z 120 M 12 A 128 (A) 3300 .24 35G-X 20 Cr 14 1.4027 420 C 29 Z 20 C 13 M SCS2 1875 .21 12/13G-X 40 NiCrSi 38 18 1.4865 330 C 40 2600 .24 31G-X 45 CrSi 9 3 1.4718 401 S 45 Z 45 CS 9 HNV 3 2450 .23 10/11G-X 5 CrNi 13 4 1.4313 425 C 11 Z 5 CN 13.4 2385 CA 6-NM 1875 .21 12/13
G-X 5 CrNiMoNb 18 10 1.4581 318 C 17 Z 4 CNDNb 18.12 M 2150 .2 14G-X 6 CrNi 18 9 1.4308 304 C 15 Z 6 CN 18.10 M 2333 CF-8 2150 .2 14G-X 6 CrNiMo 18 10 1.4408 2150 .2 14G-X 7 Cr 13 1.4001 1875 .21 12/13GG-10 .6010 Ft 10 D 01 10-00 A48-20 B FC100 1150 .2 15GG-15 .6015 Grade 150 Ft 15 D 01 15-00 A48-25 B FC150 1150 .2 15GG-20 .6020 Grade 220 Ft 20 D 01 20-00 A48-30 B FC200 1150 .2 15GG-25 .6025 Grade 260 Ft 25 D 01 25-00 A48-40 B FC250 1250 .24 15/16GG-30 .6030 Grade 300 Ft 30 D 01 30-00 A48-45 B FC300 1350 .28 16GG-35 .6035 Grade 350 Ft 35 D 01 35-00 A48-50 B FC350 1350 .28 16GG-40 .6040 Grade 400 Ft 40 D 01 40-00 A48-60 B FC400 1350 .28 16GGG-35.3 .7033 FCD350 1225 .25 17GGG-40 .7040 SNG 420/12 FGS 400-12 0717-02 60-40-18 FCD400 1225 .25 17GGG-40.3 .7043 SNG 370/17 FGS 370-17 0717-15 FCD400 1225 .25 17GGG-50 .7050 SNG 500/7 FGS 500-7 0727-02 65-45-12 FCD500 1350 .28 18GGG-60 .7060 SNG 600/3 FGS 600-3 0732-03 80-55-06 FCD600 1350 .28 18GGG-70 .7070 SNG 700/2 FGS 700-2 0737-01 100-70-03 FCD700 1350 .28 18GGG-NiCr 20 2 .7660 S-NiCr 20 2 S-NC 20 2 A 439 Type D-2 1350 .28 18
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Germany DIN
Mat. no.
United Kingdom BS
France AFNOR
Sweden SS
USA AISI
Japan JIS
Kc1.1N/mm2 mc
VDI 3323
group
GGG-NiMn 13 7 .7652 S-NiMn 13 7 S-NM 13 7 1350 .28 18GS-Ck 45 1.1191 080 M 46 XC 42 1672 1045 S45C 1525 .22 2/3GTS-35-10 .8135 B 340/12 MN 35-10 1225 .25 19GTS-45-06 .8145 P 440/7 1420 .3 20GTS-55-04 .8155 P 510/4 MP 50-5 1420 .3 20GTS-65-02 .8165 P 570/3 MP 60-3 1420 .3 20GTS-70-02 .8170 P 690/2 IP 70-2 1420 .3 20NiCr20TiAl 2.4631 HR 401; 601 Nimonic 80 A 3300 .24 33NiCr22Mo9Nb 2.4856 Inconel 625 3300 .24 33NiCu30Al 2.4375 Monel K 500 3300 .24 34NiFe25Cr20NbTi 2.4955 3300 .24 34S 18-0-1 1.3355 BT 1 Z 80 WCV 18-04-01 T 1 2450 .23 10/11S 18-1-2-5 1.3255 BT 4 Z 80 WKCV 18-05-04-0 T 4 2450 .23 10/11S 2-9-2 1.3348 Z 100 DCWV 09-04-02- 2782 M 7 2450 .23 10/11S 6-5-2 1.3343 BM 2 Z 85 WDCV 06-05-04-0 2722 M 2 SKH9; SKH51 2450 .23 10/11S 6-5-2-5 1.3243 Z 85 WDKCV 06-05-05- 2723 SKH55 2450 .23 10/11TiAl6V4 3.7165 TA 10 bis TA 13 T-A 6 V 2110 .22 37X 10 Cr 13 1.4006 410 S 21 Z 12 C 13 2302 410; CA-15 SUS410 1875 .21 12/13X 10 CrNiMoNb 18 12 1.4583 318 2150 .2 14X 10 CrNiS 18 9 1.4305 303 S 21 Z 10 CNF 18.09 2346 303 2150 .2 14X 100 CrMoV 5 1 1.2363 BA 2 Z 100 CDV 5 2260 A 2 2450 .23 10/11X 12 CrMoS 17 1.4104 Z 10 CF 17 2383 430 F SUS430F 1875 .21 12/13X 12 CrNi 17 7 1.4310 301 S 21 Z 12 CN 17.07 301 2150 .2 14X 12 CrNi 22 12 1.4829 SUS301 1350 .28 16X 12 CrNi 25 21 1.4845 310 S24 Z 12 CN 25.20 2361 310 S SUH310; SUS310S 2150 .2 14X 12 CrNiTi 18 9 1.4878 321 S 20 Z 6 CNT 18.12 (B) 2337 321 2150 .2 14X 12 NiCrSi 36 16 1.4864 NA 17 Z 12 NCS 37.18 330 SUH330 2600 .24 31X 15 CrNiSi 20 12 1.4828 309 S 24 Z 15 CNS 20.12 309 SUH309 1350 .28 16X 165 CrMoV 12 1.2601 2310 2450 .23 10/11X 2 CrNiMo 18 13 1.4440 2150 .2 14X 2 CrNiMoN 17 13 3 1.4429 316 S 62 Z 2 CND 17.13 Az 2375 316 LN SUS316LN 2150 .2 14X 2 CrNiN 18 10 1.4311 304 S 62 Z 2 CN 18 .10 2371 304 LN SUS304LN 2150 .2 14X 20 CrNi 17 2 1.4057 431 S 29 Z 15 CN 16.02 2321 431 SUS431 1875 .21 12/13X 210 Cr 12 1.2080 BD 3 Z 200 C 12 D 3 2450 .23 10/11X 210 CrW 12 1.2436 2312 2450 .23 10/11X 30 WCrV 9 3 1.2581 BH 21 Z 30 WCV 9 H 21 SKD5 2450 .23 10/11X 40 CrMoV 5 1 1.2344 BH 13 Z 40 CDV 5 2242 H 13 SKD61 2450 .23 10/11X 46 Cr 13 1.4034 420 S 45 Z 40 C 14 1875 .21 12/13X 5 CrNi 18 9 1.4301 304 S 15 Z 6 CN 18.09 2332; 2333 304; 304 H SUS304 2150 .2 14X 5 CrNiMo 17 13 3 1.4436 316 S 16 Z 6 CND 17.12 2343 316 SUS316 2150 .2 14X 5 CrNiMo 18 10 1.4401 316 S 16 Z 6 CND 17.11 2347 316 SUS316 2150 .2 14X 53 CrMnNiN 21 9 1.4871 349 S 54 Z 52 CMN 21.09 EV 8 1875 .21 12/13X 6 Cr 13 1.4000 403 S 17 Z 6 C 13 2301 403 SUS403 1875 .21 12/13X 6 Cr 17 1.4016 430 S 15 Z 8 C 17 2320 430 SUS430 1875 .21 12/13X 6 CrMo 17 1.4113 434 S 17 Z 8 CD 17.01 2325 434 SUS434 1875 .21 12/13X 6 CrNiMoTi 17 12 2 1.4571 320 S 31 Z 6 CNT 17.12 2350 316 Ti 2150 .2 14X 6 CrNiNb 18 10 1.4550 347 S 17 Z 6 CNNb 18.10 2338 347 2150 .2 14X 6 CrNiTi 18 10 1.4541 321 S 12 Z 6 CNT 18.10 2337 321 2150 .2 14X2 CrNi 18-8 1.4317 2150 .2 14
Comparison of materials
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HB
A
1 1252 150 - 2503 3006 180
7 / 8 250 - 3009 350
10 20011 35012 20013 325
R
14 20014 18014 230 - 26014 330
F
15 18016 26017 16018 –19 13020 230
N
21 6022 100
< 12% Si 23 80< 12% Si 24 90> 12% Si 25 130
26 –27 9028 10029 10029 –29 –30 –
S
31 20032 28033 25034 –35 –36 Rm 440*37 Rm 1050*
H
38 55 HRC39 60 HRC40 40040 55 HRC
Work piece material Type of treatment / alloy VD
I 332
3 gr
oup Ha
rd-
ness
Non alloyed steelannealed ≤ .15% Cannealed .15% - .45% Ctempered ≥ .45% C
Low alloyed steelannealedtemperedtempered
High alloyed steelannealedtempered
Corrosion-resistant steel
annealed ferritictempered martensitic
Stainless steel
annealed ferritic / martensiticquenched austeniticquenched duplexhardened martensitic / austenitic
Gray cast ironpearlitic / ferriticpearlitic / martensitic
Spheroidal cast ironferriticpearlitic
Malleable cast ironferriticpearlitic
Aluminum wrought alloys
non hardenedhardened
Aluminum cast alloys
non hardenedhardenednon hardened
Copper and copper alloys (bronze, brass)
machining alloy stock (1% Pb)brass, red bronzebronzelead-free copper and electrolytic copper
Non-metallic materialsthermosetting plasticsfibre-reinforced plasticshard rubber
Heat-resistant alloys
annealed Fe-basehardened Fe-baseannealed Ni or Co-basehardened Ni or Co-base 30 - 58 HRCcast Ni or Co-base 1500 - 2200 N/mm²
Titanium alloyspure titaniumalpha + beta alloys
Tempered steelhardened and temperedhardened and tempered
Chilled castings castTempered cast iron hardened and tempered* Rm = ultimate tensile strength, measured in MPa
Cutting data
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Uncoated carbideCTUW1120 CTUW1125 CTUW1130 CTUW2230 CTUW3105 CTUW3120 CTUW5120 CTUW5135
vc vc vc vc vc vc vc vc[ft/min] [ft/min] [ft/min] [ft/min] [ft/min] [ft/min] [ft/min] [ft/min]
290 - 420 260 - 380 245 - 360 245 - 360 320 - 465 290 - 420 – –235 - 365 215 - 330 205 - 315 205 - 315 260 - 400 235 - 365 – –210 - 315 190 - 285 180 - 270 180 - 270 230 - 350 210 - 315 – –235 - 340 215 - 310 205 - 295 205 - 295 260 - 375 235 - 340 – –210 - 315 190 - 285 180 - 270 180 - 270 230 - 345 210 - 315 – –185 - 235 165 - 215 155 - 205 155 - 205 200 - 260 185 - 235 – –235 - 285 215 - 250 205 - 235 205 - 235 260 - 315 235 - 285 – –185 - 235 165 - 210 155 - 200 155 - 200 205 - 260 185 - 235 – –420 - 575 375 - 515 355 - 485 355 - 485 465 - 635 420 - 575 – –185 - 290 165 - 260 155 - 245 155 - 245 205 - 320 180 - 290 – –185 - 290 165 - 260 155 - 245 155 - 245 – – 300 - 410 270 - 380150 - 235 135 - 210 130 - 200 130 - 200 – – 235 - 400 215 - 365115 - 190 105 - 170 100 - 160 100 - 160 – – 170 - 315 155 - 28580 - 135 70 - 120 65 - 115 65 - 115 – – 120 - 165 110 - 150
– – – – 395 - 525 355 - 475 – –– – – – 260 - 425 235 - 385 – –– – – – 425 - 555 385 - 500 – –– – – – 295 - 425 235 - 385 – –– – – – 425 - 625 385 - 560 – –– – – – 330 - 500 295 - 450 – –– – – – – – – –– – – – – – – –– – – – – – – –– – – – – – – –– – – – – – – –– – – – – – – –– – – – – – – –– – – – – – – –– – – – – – – –– – – – – – – –– – – – – – – –– – – – – – – –– – – – – – 80 - 115 70 - 100– – – – – – 60 - 90 55 - 80– – – – – – 60 - 90 55 - 80– – – – – – 45 - 68 40 - 60– – – – – – 35 - 60 30 - 55– – – – – – 182 - 320 160 - 285– – – – – – 90 - 200 80 - 180– – – – – – – –– – – – – – – –– – – – – – – –– – – – – – – –
Cut
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40
HB
A
1 1252 150 - 2503 3006 180
7 / 8 250 - 3009 350
10 20011 35012 20013 325
R
14 20014 18014 230 - 26014 330
F
15 18016 26017 16018 –19 13020 230
N
21 6022 100
< 12% Si 23 80< 12% Si 24 90> 12% Si 25 130
26 –27 9028 10029 10029 –29 –30 –
S
31 20032 28033 25034 –35 –36 Rm 440*37 Rm 1050*
H
38 55 HRC39 60 HRC40 40040 55 HRC
Work piece material Type of treatment / alloy VD
I 332
3 gr
oup Ha
rd-
ness
Non alloyed steelannealed ≤ .15% Cannealed .15% - .45% Ctempered ≥ .45% C
Low alloyed steelannealedtemperedtempered
High alloyed steelannealedtempered
Corrosion-resistant steel
annealed ferritictempered martensitic
Stainless steel
annealed ferritic / martensiticquenched austeniticquenched duplexhardened martensitic / austenitic
Gray cast ironpearlitic / ferriticpearlitic / martensitic
Spheroidal cast ironferriticpearlitic
Malleable cast ironferriticpearlitic
Aluminum wrought alloys
non hardenedhardened
Aluminum cast alloys
non hardenedhardenednon hardened
Copper and copper alloys (bronze, brass)
machining alloy stock (1% Pb)brass, red bronzebronzelead-free copper and electrolytic copper
Non-metallic materialsthermosetting plasticsfibre-reinforced plasticshard rubber
Heat-resistant alloys
annealed Fe-basehardened Fe-baseannealed Ni or Co-basehardened Ni or Co-base 30 - 58 HRCcast Ni or Co-base 1500 - 2200 N/mm²
Titanium alloyspure titaniumalpha + beta alloys
Tempered steelhardened and temperedhardened and tempered
Chilled castings castTempered cast iron hardened and tempered* Rm = ultimate tensile strength, measured in MPa
Cutting data
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Coated carbideCTUP1125 CTUP3120 CTUC1120 CTUP1127 CTUC1130 CTUC1121 CTUC3121 CTUC5125 CTUP5225
CTUP5235vc vc vc vc vc vc vc vc[ft/min] [ft/min] [ft/min] [ft/min] [ft/min] [ft/min] [ft/min] [ft/min] vc [ft/min]
305 - 445 430 - 550 615 - 785 585 - 750 555 - 715 645 - 824 645 - 824 – –250 - 390 400 - 455 580 - 650 555 - 620 525 - 590 610 - 650 610 - 650 – –225 - 335 310 - 360 445 - 515 425 - 490 405 - 465 470 - 540 470 - 540 – –250 - 360 400 - 455 575 - 650 550 - 620 525 - 590 600 - 680 600 - 680 – –225 - 335 215 - 360 310 - 515 295 - 490 280 - 465 325 - 515 325 - 515 – –195 - 250 170 - 310 240 - 445 230 - 425 215 - 405 250 - 445 250 - 445 – –250 - 310 285 - 475 410 - 680 390 - 650 370 - 615 430 - 715 430 - 715 – –195 - 250 125 - 240 175 - 340 165 - 325 155 - 305 185 - 360 185 - 360 – –445 - 655 335 - 430 475 - 615 455 - 585 430 - 555 500 - 645 500 - 645 – –195 - 310 260 - 375 375 - 540 360 - 520 340 - 495 390 - 565 390 - 565 – –335 - 475 – 475 - 680 455 - 650 430 - 620 500 - 630 – 420 - 700 360 - 660265 - 455 – 375 - 650 360 - 620 340 - 590 395 - 680 – 390 - 585 330 - 610195 - 360 – 275 - 515 260 - 490 245 - 465 285 - 540 – 195 - 325 165 - 285135 - 185 – 190 - 260 180 - 245 170 - 230 200 - 275 – – –
– 425 - 570 – – – – 820 - 1470 – –– 285 - 465 – – – – 720 - 1130 – –– 465 - 600 – – – – 720 - 1235 – –– 320 - 465 – – – – 650 - 1130 – –– 465 - 675 – – – – 650 - 1300 – –– 355 - 540 – – – – 590 - 1040 – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – 260 - 390 210 - 320– – – – – – – 195 - 325 165 - 285– – – – – – – 115 - 290 100 - 245– – – – – – – 100 - 160 85 - 130– – – – – – – 100 - 140 85 - 115– – – – – – – 225 - 390 195 - 330– – – – – – – 130 - 225 110 - 295– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –
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HB
A
1 1252 150 - 2503 3006 180
7 / 8 250 - 3009 350
10 20011 35012 20013 325
R
14 20014 18014 230 - 26014 330
F
15 18016 26017 16018 –19 13020 230
N
21 6022 100
< 12% Si 23 80< 12% Si 24 90> 12% Si 25 130
26 –27 9028 10029 10029 –29 –30 –
S
31 20032 28033 25034 –35 –36 Rm 440*37 Rm 1050*
H
38 55 HRC39 60 HRC40 40040 55 HRC
Work piece material Type of treatment / alloy VD
I 332
3 gr
oup Ha
rd-
ness
Non alloyed steelannealed ≤ .15% Cannealed .15% - .45% Ctempered ≥ .45% C
Low alloyed steelannealedtemperedtempered
High alloyed steelannealedtempered
Corrosion-resistant steel
annealed ferritictempered martensitic
Stainless steel
annealed ferritic / martensiticquenched austeniticquenched duplexhardened martensitic / austenitic
Gray cast ironpearlitic / ferriticpearlitic / martensitic
Spheroidal cast ironferriticpearlitic
Malleable cast ironferriticpearlitic
Aluminum wrought alloys
non hardenedhardened
Aluminum cast alloys
non hardenedhardenednon hardened
Copper and copper alloys (bronze, brass)
machining alloy stock (1% Pb)brass, red bronzebronzelead-free copper and electrolytic copper
Non-metallic materialsthermosetting plasticsfibre-reinforced plasticshard rubber
Heat-resistant alloys
annealed Fe-basehardened Fe-baseannealed Ni or Co-basehardened Ni or Co-base 30 - 58 HRCcast Ni or Co-base 1500 - 2200 N/mm²
Titanium alloyspure titaniumalpha + beta alloys
Tempered steelhardened and temperedhardened and tempered
Chilled castings castTempered cast iron hardened and tempered* Rm = ultimate tensile strength, measured in MPa
Cutting data
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Coated carbideCTUC1120 CTUC3110 CTUC5135 CTUC1122 CTUP1131 CTUP5130 CTUC1125 CTUC3122 CTUC5225
CTUC5235vc vc vc vc vc vc vc vc[ft/min] [ft/min] [ft/min] [ft/min] [ft/min] [ft/min] [ft/min] [ft/min] vc [ft/min]
– 645 - 824 – 645 - 824 580 - 740 – 585 - 750 645 - 824 –– 610 - 650 – 610 - 650 550 - 585 – 555 - 620 610 - 650 –– 470 - 540 – 470 - 540 425 - 490 – 425 - 490 470 - 540 –– 600 - 680 – 600 - 680 540 - 620 – 550 - 620 600 - 680 –– 325 - 515 – 325 - 515 295 - 465 – 295 - 490 325 - 515 –– 250 - 445 – 250 - 445 225 - 400 – 230 - 425 250 - 445 –– 430 - 715 – 430 - 715 390 - 640 – 390 - 650 430 - 715 –– 185 - 360 – 185 - 360 170- 325 – 165 - 325 185 - 360 –– 500 - 645 – 500 - 645 450 - 580 – 455 - 585 500 - 645 –– 390 - 565 – 390 - 565 350 - 510 – 360 - 520 390 - 565 –
400 - 650 – 400 - 680 500 - 630 450 - 570 400 - 680 455 - 650 – 400 - 575370 - 550 – 370 - 565 395 - 680 355 - 610 370 - 565 360 - 620 – 300 - 550180 - 300 – 175 - 300 285 - 540 260 - 490 175 - 300 260 - 490 – 200 - 440
– – – 200 - 275 180- 250 – 180 - 245 – –– 820 - 1470 – – – – – 820 - 1470 –– 720 - 1130 – – – – – 720 - 1130 –– 720 - 1235 – – – – – 720 - 1235 –– 650 - 1130 – – – – – 650 - 1130 –– 650 - 1300 – – – – – 650 - 1300 –– 590 - 1040 – – – – – 590 - 1040 –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –– – 260 - 390 – – 260 - 390 – – 220 - 330– – 195 - 325 – – 195 - 325 – – 165 - 280– – 115 - 290 – – 115 - 290 – – 95 - 240– – 100 - 160 – – 100 - 160 – – 80 - 120– – 100 - 140 – – 100 - 140 – – 80 - 110– – 225 - 390 – – 225 - 390 – – 200 - 340– – 130 - 225 – – 130 - 225 – – 110 - 200– – – – – – – – –– – – – – – – – –– – – – – – – – –– – – – – – – – –
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Headquarters: CERATIZIT S.A.Route de Holzem 101B.P. 51L-8201 MamerT. +352 312 085-1F. +352 311 911E. [email protected]
Contact for further information:
CERATIZIT USA, Inc. 11530 Stephens DriveUS-Warren, MI 48089-1833United States T. +1 800 783 2280 +1 586 759 2280F. +1 586 759 1657E. [email protected]
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