CMM cable guideH-1000-4053-17-B
Renishaw CMM cable guide
© 2004 - 2006 Renishaw plc. All rights reserved.
This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw.
The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.
Disclaimer
Considerable effort has been made to ensure that the contents of this document are free from inaccuracies and omissions. However, Renishaw makes no warranties with respect to the contents of this document and specifi cally disclaims any implied warranties. Renishaw reserves the right to make changes to this document and to the product described herein without obligation to notify any person of such changes.
Trademarks
RENISHAW® and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other countries.
apply innovation is a trademark of Renishaw plc.
All other brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their respective owners.
Renishaw part no: H-1000-4053-17-B
Issued: 11 2006
1
Renishaw CMM cable guide
2 Safety
Safety In all applications involving the use of machine tools or co-ordinate measuring machines (CMMs) eye protection is recommended.
There are no user serviceable parts inside Renishaw’s mains powered units. Return defective units to an authorised Renishaw Customer Service Centre.
Replace blown fuses with new components of the same type. Refer to the SAFETY section of the relevant product documentation.
For instructions regarding the safe cleaning of Renishaw products refer to the MAINTENANCE section of the relevant product documentation.
Remove power before performing any maintenance operations.
Always allow sufficient time for electrical charge to dissipate from electrical components before handling.
Observe anti-static handling precautions, including the use of earth straps with plug-in cards.
Refer to the machine supplier’s operating instructions.
It is the machine supplier’s responsibility to ensure that the user is made aware of any hazards involved in operation, including those mentioned in Renishaw product documentation, and to ensure that adequate guards and safety interlocks are provided.
Under certain circumstances the probe signal may falsely indicate a probe seated condition.
Do not rely on probe signals to stop machine movement.
The expected method of providing an emergency stop for Renishaw products is to remove power.
Product care Renishaw probes and accessories are precision instruments.
Please use and maintain the products in accordance with these instructions.
For instructions regarding product care of Renishaw products refer to the PRODUCT CARE section of the relevant product documentation.
Contents 3
Contents 1 Introduction......................................................................................................................................... 5
2 Cable information quick reference tables ........................................................................................... 6
3 Manual probe head cable ................................................................................................................. 11
4 PL1, PL2 and PL3 manual probe head cables................................................................................. 12
5 PL4 manual probe head cable.......................................................................................................... 13
6 PL5, PL6 and PL13 motorised probe head cables........................................................................... 14
7 PL10 manual probe head cable........................................................................................................ 15
8 PL12 motorised probe head cable.................................................................................................... 16
9 PL14 manual probe head cable........................................................................................................ 17
10 PL15 manual probe head cable........................................................................................................ 18
11 PL17 and PL18 manual probe head cables ..................................................................................... 19
12 PL19, PL20, PL21 and PL40 autochange rack cables..................................................................... 20
13 PL22 DIN to PICS adapter cable...................................................................................................... 21
14 PL24 PICS and MCU1 cable............................................................................................................ 22
15 PL25 PICS cable .............................................................................................................................. 23
16 PL26 PICS cable .............................................................................................................................. 24
17 PL27 and PL29 manual probe head cables ..................................................................................... 25
18 PL28 manual probe head cable........................................................................................................ 26
19 PL31 manual probe head cable........................................................................................................ 27
20 PL33 motorised probe head cable.................................................................................................... 28
21 PL37 probe signal cable................................................................................................................... 29
22 PL38, 42, 44, 45, 46 and 56 multiwire cables .................................................................................. 30
23 PL52 manual probe head cable........................................................................................................ 31
24 PL63, PL64 and PL65 cables for the SCR200 rack ......................................................................... 32
25 PL69 and PL75 multiwire extension cables...................................................................................... 33
26 PL70 four-way linking cable.............................................................................................................. 34
27 PL76 PICS three-way linking cable .................................................................................................. 35
28 PL82V video compatible probe cable............................................................................................... 36
29 PL93 motorised probe head cable.................................................................................................... 37
30 PL97 twin SCR200 rack adapter cable ............................................................................................ 38
31 PL101 multiwire extension cable...................................................................................................... 39
32 PL104 power cable for PHS1 ........................................................................................................... 40
33 PL105 communications cable for PHS1........................................................................................... 41
4 Contents
34 PL106 probe signal cable for PHS1 ................................................................................................. 42
35 PL107 overtravel cable for PHS1 ..................................................................................................... 43
36 PL112 PICS adapter cable ............................................................................................................... 44
37 PL113 overtravel adaptor cable........................................................................................................ 45
38 PL114 four-way linking cable............................................................................................................ 46
39 PL115 three-way linking cable.......................................................................................................... 47
40 PL156 interpolator cable for IU80..................................................................................................... 48
41 PL157 Machine cable adapter for IU80 ............................................................................................ 49
42 PL158 interpolator cable for IU80..................................................................................................... 50
43 PL164, PL165 and PL171 dedicated MCU1 cables ......................................................................... 51
44 PLM6 and PLM7 machine cables..................................................................................................... 52
45 PLM8 and PLM9 machine cables..................................................................................................... 53
46 UCC1 to SPA1 cable ........................................................................................................................ 54
47 UCC1 machine I/O cable.................................................................................................................. 55
48 UCC1 joystick interface cable........................................................................................................... 56
49 MCU1 extension cable ..................................................................................................................... 57
50 UCC1 optical link cable .................................................................................................................... 58
51 UCC2 to SPA1 cable ........................................................................................................................ 59
52 UCC2 machine I/O upgrade adapter cable ...................................................................................... 60
53 UCC2 joystick interface cable........................................................................................................... 61
54 SPA2 to UCC2 emergency stop cable ............................................................................................. 62
55 UCC2 to SPA2 communication cable............................................................................................... 63
56 UCC2 to SPA2 6th axis cable............................................................................................................ 64
57 CMM PC to UCC2 communications cable........................................................................................ 65
58 Scale adapter cable.......................................................................................................................... 66
Introduction 5
1 Introduction This guide contains comprehensive information on the most commonly used Renishaw cables.
It is of particular use to engineers involved in installation or support of Renishaw equipment on CMMs, or where correct cable identification is required.
Further information for signals, connectors and switch settings of controllers and interfaces can be found in the Renishaw CMM products switch setting and connector guide H-1000-4068 or relevant installation and user’s guides.
Renishaw cables are identified by marker rings or printing to show the ‘PL’ number.
These markers have an S, T, V or U suffix to reflect the cable function and design.
Further customised cable solutions are available for specific applications, please contact Renishaw for further details.
1.1 Renishaw CMM product support
Renishaw provides comprehensive world-wide sales and technical support through an extensive network of locally staffed subsidiary offices and regional service and repair centres, contact us at www.renishaw.com/contact.
6 Cable information quick reference tables
2 Cable information quick reference tables
2.1 Table 1
PL number Length Connectors Part number Information
- 16 cm Moulded 5-pin DIN plug
Moulded 5-pin DIN plug A-1016-6440 Straight manual
head cable
PL1 26 cm
to 71 cm In-line 5-pin
DIN plug Moulded 5-pin
DIN plug A-1016-0004 Coiled manual head cable
PL2 41 cm
to 1.27 m In-line 5-pin
DIN plug Moulded 5-pin
DIN plug A-1016-0006 Coiled manual head cable
PL3 68 cm
to 2.32 m In-line 5-pin
DIN plug Moulded 5-pin
DIN plug A-1016-0012 Coiled manual head cable
PL4 4.5 m In-line 5-pin DIN plug
Moulded 5-pin DIN plug A-1016-0001 Straight manual
head cable
PL5 40 cm
to 80 cm In-line LEMO
plug 90 degree
Tuchel socket A-1016-7672 Coiled cable for motorised head
PL6 80 cm
to 1.6 m In-line LEMO
plug 90 degree
Tuchel socket A-1016-7673 Coiled cable for motorised head
PL10 10 cm In-line LEMO plug
In-line 5-pin DIN socket A-1029-0111 Straight manual
head cable
PL12 10 cm In-line LEMO plug
90 degree Tuchel socket A-1016-7674 Straight cable for
motorised head
PL13 10 cm
to 20 cm In-line LEMO
plug 90 degree
Tuchel socket A-1016-7675 Coiled cable for motorised head
PL14 59 cm
to 1.83 m 7-pin Amphenol
plug Moulded 5-pin
DIN plug A-1016-0003 Coiled manual head cable
PL15 4.5 m In-line 5-pin DIN plug Not terminated A-1004-0110 Straight manual
head cable
PL17 16 cm
to 26 cm In-line LEMO
plug Moulded 5-pin
DIN plug A-1023-7024 Coiled manual head cable
PL18 56 cm
to 106 cm In-line LEMO
plug Moulded 5-pin
DIN plug A-1023-7025 Coiled manual head cable
PL19 5 m 25-pin D-type socket
25-pin D-type plug A-1051-0199 ACR1 rack signal
cable
Cable information quick reference tables 7
2.2 Table 2
PL number Length Connectors Part number Information
PL20 10 m 25-pin D-type socket
25-pin D-type plug A-1051-0045 ACR1 rack signal
cable
PL21 15 m 25-pin D-type socket
25-pin D-type plug A-1051-0102 ACR1 rack signal
cable
PL22 30 cm 9-pin D-type plug
In-line 5-pin DIN socket A-1057-0131 DIN to PICS
adaptor cable
PL24 5 m 9-pin D-type socket
9-pin D-type plug A-1016-0121 Straight PICS
extension cable
PL25 30 cm 9-pin D-type socket
9-pin D-type plug A-1016-0120 Straight PICS
cable
PL26 60 cm 9-pin D-type plug
In-line 5-pin DIN plug A-1057-0132 SSR out to PICS
in cable
PL27 22.5 cm to 45 cm
Moulded 5-pin DIN plug
Moulded 5-pin DIN plug A-1016-6370 Coiled manual
head cable
PL28 27.5 cm to 55 cm
5-pin Franz Binder plug
Moulded 5-pin DIN plug A-1016-6386 Coiled manual
head cable
PL29 74 cm
to 1.48 m Moulded 5-pin
DIN plug Moulded 5-pin
DIN plug A-1016-6420 Coiled manual head cable
PL31 30 cm
to 60 cm In-line Lemo
plug Moulded 5-pin
DIN plug A-1049-8025 Coiled manual head cable
PL33 3 m In-line Lemo socket or plug
90 degree Tuchel socket A-1023-7056 Straight cable for
motorised head
PL37 50 cm 7-pin DIN plug 7-pin DIN plug A-1054-0003 Straight probe signal cable
PL38 25 m Micro D-type plug
15-pin high-density D-type
plug A-1016-7625 Multiwire probe
signal cable
PL40 30 m 25-pin D-type socket
25-pin D-type plug A-1054-0002 ACR1 rack signal
cable
PL42 15 m Micro D-type plug
15-pin high-density D-type
plug A-1016-7624 Multiwire probe
signal cable
8 Cable information quick reference tables
2.3 Table 3
PL number Length Connectors Part number Information
PL44 8 m Micro D-type plug
15-pin high-density D-type
plug A-1016-7627 Multiwire signal
cable
PL45 1.9 m Micro D-type plug
15-pin high-density D-type
plug A-1016-7629 Multiwire signal
cable
PL46 3.7 m Micro D-type plug
15-pin high-density D-type
plug A-1016-7628 Multiwire signal
cable
PL52 27.5 cm to 55 cm
5-pin Franz Binder plug
Moulded 5-pin DIN plug A-1016-6500 Coiled manual
head cable
PL56 12 m Micro D-type plug
15-pin high-density D-type
plug A-1016-7626 Multiwire signal
cable
PL63 5 m 6-pin mini DIN plug
6-pin mini DIN plug A-1016-7630 SCR200 to PI 200
cable
PL64 10 m 6-pin mini DIN plug
6-pin mini DIN plug A-1016-7631 SCR200 to PI 200
cable
PL65 15 m 6-pin mini DIN plug
6-pin mini DIN plug A-1016-7632 SCR200 to PI 200
cable
PL69 10.5 m 15 pin high-
density D-type socket
15-pin high-density D-type
plug A-1016-7640 Multiwire
extension cable
PL70 -
15-pin high-density D socket
15-pin high-density D socket
9-pin D-type plug
9-pin D-type plug
A-1016-7634 PI 200 multiwire connector cable
PL75 1 m 15-pin high-
density D-type socket
15-pin high-density D-type
plug A-1016-7644 Multiwire
extension cable
PL76 1 m
9-pin D-type socket
9-pin D-type plug
9-pin D-type socket A-1016-7643 PICS linking cable
PL82 5 m ‘Hirose’ type plug
15-pin high-density plug A-1016-7648 Multiwire probe to
AC1 to AC2
PL93 10 cm In-line Lemo plug
In-line Tuchel socket A-1016-7676 Straight cable for
motorised head
PL97 26 cm 6-pin mini DIN x 2 sockets
6-pin mini DIN plug A-1016-7660 Dual SCR200
rack to PI 200
Cable information quick reference tables 9
2.4 Table 4
PL number Length Connectors Part number Information
PL101 50 cm 15-pin D-type socket
15-pin D-type plug A-1016-7662 Interface cable
PL104 30 m Not terminated Not terminated A-2150-0481 PHS1 power cable
PL105 30 m Not terminated Not terminated A-2150-0482 PHS1 communications
PL106 30 m Not terminated Not terminated A-2150-0483 PHS1 probe signal cable
PL107 30 m Not terminated Not terminated A-2150-0484 PHS1 over-travel
PL112 30 cm
9-pin D-type socket
9-pin D-type plug
26-pin D-type socket A-2172-0004 PICS adapter
cable
PL113 30 cm 9-pin D-type socket
26-pin D-type socket A-2172-0005 Over-travel cable
PL114 -
15-pin high-density D plug 15-pin high-
density D socket
9-pin D-type plug
9-pin D-type socket
A-1016-7664 TP200 multi-connector cable
PL115 - 15-pin high-density D socket
9-pin D-type socket
9-pin D-type plug
A-1016-7665 Multi-connector cable
PL156 60 cm Not connected 26-pin high-
density D-type socket
A-1016-7129 Interpolator cable (IU80)
PL157 23 cm In-line Lemo plug
15-pin high-density socket A-1016-7132 machine cable
adapter for SP80
PL158 1 m 26-pin high-density plug
26-pin high-density D-type
socket A-1016-7133 IU80 to CC5 and
CC6 card
PL163 5 m 9-pin D-type socket
9-pin D-type plug A-1016-8098
PL164 10 m 9-pin D-type socket
9-pin D-type plug A-1016-9099
PL171 20 m 9-pin D-type socket
9-pin D-type plug A-1016-8100
Straight MCU1 joystick cables
NOT SUITABLE FOR PICS USE
PLM6 6 m 15-pin D-type plug Not connected A-1016-7464
PLM7 4 m 15-pin D-type plug Not connected A-1016-7563
Motorised head machine cable. Chassis mount LEMO socket
supplied loose.
10 Cable information quick reference tables
2.5 Table 5
PL number Length Connectors Part number Information
PLM8 6 m 15-pin D-type plug
In-line LEMO socket A-1016-7677
PLM9 4 m 15-pin D-type plug
In-line LEMO socket A-1016-7678
Motorised head machine cable. In-line LEMO socket fitted.
40 cm 25-pin D-type plug
25-pin D-type plug A-4150-0161 UCC1 SPA cable
-
9-pin D-type plug
37-pin D-type socket
37-pin D-type plug A-4150-0162 UCC1 machine
I/O cable
40 cm 9-pin D-type plug
2-pin in-line Lemo plug A-4150-0164 UCC1 joystick
E-STOP cable
15 m 9-pin D-type socket
9-pin D-type plug A-1016-7692 MCU1 joystick
extension cable
10 m HP Versatile Link latched
plug
HP Versatile Link latched
plug P-PP02-0003
CMM PC to UCC1 comms optical link
cable
90 cm 25-pin D-type plug
25-pin D-type plug A-5121-0063 UCC2 to SPA1
signal cable
20 cm 37-pin D-type socket
44-pin D-type plug A-5121-0060 UCC2 upgrade
machine I/O cable
30 cm 9-pin D-type socket 2-pin Lemo plug A-5121-0061
UCC2 joystick E-STOP (goes into
MCU connector of UCC2)
75 cm 9-pin D-type plug
25-pin D-type plug A-5121-0062 SPA2 to UCC2
E-STOP cable
1 m RJ45 (T568A) plug
RJ45 (T568A) plug P-CA78-0017 UCC2 to SPA2
comms cable
36 cm RJ45 (T568A) plug
RJ45 (T568A) plug P-CA81-0013 UCC2 to SPA2 6th
axis cable
5 m RJ45 (T568A) plug
RJ45 (T568A) plug P-CA81-0002
CMM PC to UCC2 comms ‘cross-over’ type cable
No PL numbers allocated
26 cm 15-pin D-type socket
15-pin high-density D-type
plug A-1333-0183 Scale adaptor
cable
Renishaw CMM cable guide 11
3 Manual probe head cable Part number: A-1016-6440
3.1 Description
This straight cable has a 90 degree moulded plastic 5-pin DIN plug at each end and electrically connects Renishaw manual probe heads to the CMM quill.
End ‘A’ and ‘B’ Wire Signal
1 2 3 4 5
Red Screen Yellow Blue
Green
Head LED cathode Screen
Head LED anode Probe circuit Probe circuit
Figure 1
16 cm
12 Renishaw CMM cable guide
4 PL1, PL2 and PL3 manual probe head cables PL1 part number: A-1016-0004 PL2 part number: A-1016-0006 PL3 part number: A-1016-0012
4.1 Description
These coiled cables have an in-line 5-pin DIN plug at end ‘A’ and a 90 degree moulded plastic 5-pin DIN plug at end ‘B’. They electrically connect Renishaw manual probe heads to the CMM quill.
End ‘A’ Wire End ‘B’ Signal
1 2 and shell
3 4 5
Red Screen Yellow Blue
Green
1 2 3 4 5
Head LED cathode Screen
Head LED anode Probe circuit Probe circuit
Figure 2
Renishaw CMM cable guide 13
5 PL4 manual probe head cable PL4 part number: A-1016-0001.
5.1 Description
This straight cable has an in-line 5-pin DIN plug at end ‘A and a 90 degree moulded plastic 5-pin DIN plug at end ‘B’. It electrically connects Renishaw manual probe heads to the CMM quill.
End ‘A’ Wire End ‘B’ Signal
1 2 and shell
3 4 5
Red Screen Yellow Blue
Green
1 2 3 4 5
Head LED cathode Screen
Head LED anode Probe circuit Probe circuit
Figure 3
14 Renishaw CMM cable guide
6 PL5, PL6 and PL13 motorised probe head cables PL5 part number: A-1016-7672. PL6 part number: A-1016-7673. PL13 part number: A-1016-7675.
6.1 Description
These coiled cables have an in-line Lemo plug at end ‘A’ and a 90 degree Tuchel socket at end ‘B’. They electrically connect Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.
End ‘A’ End ‘B’ Wire Signal Max. line current
1 2 3 4* 5 6 7* 8 9 10 11 12 13 14
E D C M H L - F A B
N and O G J K
Yellow Red
Brown Grey White Green
Not connected Blue Violet Black
Screen Orange
Turquoise Pink
‘B’ axis feedback Ground sense
dc reference 12 V 0 V
Locking motor 8 V dc nominal ‘A’ axis motor 12 V dc nominal
Head present ‘A’ axis motor 12 V dc nominal ‘B’ axis motor / probe contact ‘B’ axis motor / probe contact
Screen ‘A’ axis feedback LED and datum
Motor probe switch
n/a n/a n/a
1000 mA 350 mA 350 mA
- 350 mA 350 mA 350 mA
- n/a
15 mA 40 mA
* NOTE: The male pins 4 and 7 of the 14 way LEMO connector (End ‘A’) are linked together.
Figure 4
Renishaw CMM cable guide 15
7 PL10 manual probe head cable PL10 part number: A-1029-0111.
7.1 Description
This straight cable has an in-line 5-pin DIN socket at end ‘A’ and an in-line Lemo plug at end ‘B’. It electrically connects Renishaw manual probe heads to the CMM quill.
End ‘A’ End ‘B’ Wire Signal
1 2 and shell
3 4 5
7 11 13 10 9
Red Screen Yellow Blue
Green
Head LED cathode Screen
Head LED anode Probe circuit Probe circuit
Figure 5
16 Renishaw CMM cable guide
8 PL12 motorised probe head cable PL12 part number: A-1016-7674.
8.1 Description
This straight cable has an in-line Lemo plug at end ‘A’ and a 90 degree Tuchel type socket at end ‘B’. It electrically connects Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.
End ‘A’ End ‘B’ Wire Signal Max. line current
1 2 3 4* 5 6 7* 8 9 10 11 12 13 14
E D C M H L - F A B
N and O G J K
Yellow Red
Brown Grey White Green
Not connected Blue Violet Black
Screen Orange
Turquoise Pink
‘B’ axis feedback Ground sense
dc reference 12 V 0 V
Locking motor 8 V dc nominal ‘A’ axis motor 12 V dc nominal
Head present ‘A’ axis motor 12 V dc nominal ‘B’ axis motor / probe contact ‘B’ axis motor / probe contact
Screen ‘A’ axis feedback LED and datum
Motor probe switch
n/a n/a n/a
1000 mA 350 mA 350 mA
- 350 mA 350 mA 350 mA
- n/a
15 mA 40 mA
* NOTE: The male pins 4 and 7 of the 14 way LEMO connector (end ‘A’) are linked together.
Figure 6
Renishaw CMM cable guide 17
9 PL14 manual probe head cable PL14 part number: A-1016-0003.
9.1 Description
This coiled cable has a 7-pin Amphenol plug at end ‘A’ and a 90 degree moulded plastic 5-pin DIN plug at end ‘B’. It electrically connects Renishaw manual probe heads to the CMM quill.
End ‘A’ End ‘B’ Wire Signal
A B C D
E and F linked H
2 5 4 3 1 -
Screen Green Blue
Yellow Red
-
Screen Probe circuit Probe circuit
Head LED anode Head LED cathode
Not connected
Figure 7
18 Renishaw CMM cable guide
10 PL15 manual probe head cable PL15 part number: A-1004-0110.
10.1 Description This straight cable has an in-line 5-pin DIN plug at end ‘A’ and is unterminated at end ‘B’. It electrically connects Renishaw manual probe heads to the CMM quill.
End ‘A’ Wire End ‘B’ Signal 1
2 and shell 3 4 5
Red Screen Yellow Blue
Green
1 2* 3 4 5
Head LED cathode Screen
Head LED anode Probe circuit Probe circuit
* NOTE: Link pin-2 of end ‘B’ to shell if fitting a connector with a metal cover.
Figure 8
Renishaw CMM cable guide 19
11 PL17 and PL18 manual probe head cables PL17 part number: A-1023-7024. PL18 part number: A-1023-7025.
11.1 Description
These coiled cables have a 90 degree moulded 5-pin DIN plug at end ‘A’ and an in-line Lemo plug at end ‘B’. They electrically connect Renishaw manual probe heads to the CMM quill.
NOTE: A PL31 cable is available with inverted probe circuit pins if required, see page 27.
End ‘A’ End ‘B’ Wire Signal
1 2 3 4 5
7 11 13 9 10
Red Screen Yellow Blue
Green
Head LED cathode Screen
Head LED anode Probe circuit Probe circuit
Figure 9
20 Renishaw CMM cable guide
12 PL19, PL20, PL21 and PL40 autochange rack cables PL19 part number: A-1051-0199. PL20 part number: A-1051-0045. PL21 part number: A-1051-0102. PL40 part number: A-1054-0002.
12.1 Description
These straight ACR1 autochange rack cables have an in-line 25-pin D-type socket at end ‘A’ and a 25-pin D-type plug at end ‘B’. They relay communications between the ACC2-2 controller and ACR1 rack.
Connections are pin-to-pin, with the Red/Grey wire connected to pin 1 at each end.
Pin
number Signal Pin number Signal
1 2 3 4 5 6 7 8 9 10 11 12 13
Supply to ACR1 motor 0 V rack motor return Rack 0 V return for ACR1 motor ‘Screwdriver’ position feedback Rear IRED beam detector signal Rack probe contact no. 2 Rack precision reference voltage for the ACR1 position potentiometer Rack lock error indicator no.4 ACR1 0 V Rack ‘change cycle’ indicator no.0 Rack 0 V, reserved for future use Rack 0 V, reserved for future use -
14 15 16 17 18 19 20 21 22 23 24 25
Supply to ACR1 motor 0 V motor return Rack 0 V Front IRED beam detector signal Rack probe contact no.1 ACR1 overtravel signal no.1 ACR1 ‘probe active’ indicator no.1 ACR1 ‘cycle error’ indicator no.3 +15 V supply to ACR1 circuits Ground sense Rack 0 V, reserved for future use Rack 0 V, reserved for future use
Figure 10
Renishaw CMM cable guide 21
13 PL22 DIN to PICS adapter cable PL22 part number: A-1057-0131.
13.1 Description
This straight cable has a 5-pin DIN-socket at end ‘A’ and a 9-pin D-type plug at end ‘B’. When linked to existing SSR (solid state relay) cables it allows input of the probe signal via Renishaw PICS (product inter-connection system) of current interfaces such as PI 4-2 or PI 200.
End ‘A’ End ‘B’ Wire Signal 1
2 and shell linked 3 4 5 -
3 Shell
4 and 8 linked 5 9
1 and 6 linked
Red Screen Yellow Blue
Green -
Head LED cathode Screen
Head LED anode Probe circuit Probe circuit
-
Figure 11
30 cm
22 Renishaw CMM cable guide
14 PL24 PICS and MCU1 cable PL24 part number: A-1016-0121.
14.1 Description
This straight cable has a 9-pin D-type socket at end ‘A’ with a 9-pin D-type plug at end ‘B’. It can be used either as a Renishaw PICS (product inter-connection system) cable or as an extension cable for the MCU1 joystick unit. Signal information is detailed below for PICS input, PICS output and MCU1 connections.
End ‘A’ and ‘B’ Wire PICS signal input PICS signal output MCU1 signal
1 2 3 4 5 6 7 8 9
Shell
Black Brown Violet
Orange Red
Yellow Blue
Green White
Screen
STOP PPOFF (probe power off)
0 V Reserved for Renishaw use
Probe signal +5 V
PDAMP (probe damping) LED OFF
Probe Screen
STOP PPOFF
0 V -
SYNC output HALT output
PDAMP LED OFF
- Screen
Not connected TX (transmit) A RX (receive) A RX (receive) B
0 V ESTOP A ESTOP B
TX (transmit) B +15 V Screen
NOTE: Pink wire not used, cut back at both ends.
Figure 12
Renishaw CMM cable guide 23
15 PL25 PICS cable PL25 part number: A-1016-0120.
15.1 Description
This straight cable has a 9-pin D-type socket at one end with a 9-pin D-type plug at the other. It is used as a Renishaw PICS (product inter-connection system) cable. Signal information is shown below for typical PICS input, PICS output connection.
End ‘A’ and ‘B’ Wire PICS signal input PICS signal output
1 2 3 4 5 6 7 8 9
Shell
Black Brown Violet
Orange Red
Yellow Blue
Green White
Screen
STOP PPOFF (probe power off)
0 V Reserved for Renishaw use
Probe signal +5 V
PDAMP (probe damping) LED OFF
Probe Screen
STOP PPOFF
0 V -
SYNC output HALT output
PDAMP LED OFF
- Screen
NOTE: Pink wire not used, cut back at both ends.
Figure 13
24 Renishaw CMM cable guide
16 PL26 PICS cable PL26 part number: A-1057-0132.
16.1 Description
This straight cable has a 9-pin D-type plug at end ‘A’ with a 7-pin DIN-plug at end ‘B’. These cables are used for adapting SSR output signals to Renishaw PICS (product inter-connection system) inputs. This PICS input signal information is detailed below.
End ‘A’ End ‘B’ Wire PICS signal input 1 and 6 linked
2 3
4 and 8 linked 5 9
Shell
- 6
1 and 7 linked 3 5 4
Shell
- Red Blue
Yellow White Green Screen
- PPOFF (probe power off)
0 V LED OFF
Probe signal Probe return
Screen
Figure 14
Renishaw CMM cable guide 25
17 PL27 and PL29 manual probe head cables PL27 part number: A-1016-6370. PL29 part number: A-1016-6420.
17.1 Description
These coiled cables have moulded 90 degree 5-pin DIN-plugs at each end and electrically connect Renishaw manual probe heads to the CMM quill.
End ‘A’ and ‘B’ Wire Signal
1 2 3 4 5
Red Screen Yellow Blue
Green
Head LED cathode Screen
Head LED anode Probe circuit Probe circuit
Figure 15
26 Renishaw CMM cable guide
18 PL28 manual probe head cable PL28 part number: A-1016-6386.
18.1 Description
This is a coiled cable with a round 5-pin Franz Binder plug at end ‘A’ and a moulded 90 degree 5-pin DIN plug at end ‘B’. The cable is used on Stiefelmayer CMM’s to electrically connect Renishaw manual probe heads to the quill where a Non-Stiefelmayer interface is being used. For applications using Stiefelmayer interfaces see page 31 for details of the PL52 cable.
End ‘A’ and ‘B’ Wire Signal
1 2 3 4 5
Red Screen Yellow Blue
Green
Head LED cathode Screen
Head LED anode Probe circuit Probe circuit
Figure 16
Renishaw CMM cable guide 27
19 PL31 manual probe head cable PL31 part number: A-1049-8025.
19.1 Description
These coiled cables have a 90 degree moulded 5-pin DIN-plug at end ‘A’ and an in-line Lemo plug at end ‘B’. They electrically connect Renishaw manual probe heads to the CMM quill.
IMPORTANT: The probe circuit pins of the PL31 are inverted, check polarity requirements before use. If normal polarity is required, use the PL17 or PL18 cables on page 19.
End ‘A’ End ‘B’ Wire Signal
1 2 3 4 5
7 11 13 10 9
Red Screen Yellow Blue
Green
Head LED cathode Screen
Head LED anode Probe circuit Probe circuit
Figure 17
28 Renishaw CMM cable guide
20 PL33 motorised probe head cable PL33 part number: A-1023-7056.
20.1 Description
This straight cable has in-line Lemo socket or plug alternatives supplied loose for fitment on end ‘A’. A 90 degree Tuchel type socket is already fitted to end ‘B’. This cable electrically connects Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.
End ‘A’
Plug Socket End ‘B’ Wire Signal Max. line current
1 2 3 4* 5 6 7* 8 9 10 11 12 13 14
3 2 1 7Ŧ 6 5
4 Ŧ 11 10 9 8 14 13 12
E D C M H L - F A B
N and O G J K
Yellow Red
Brown Grey White Green
Not connected Blue Violet Black
Screen Orange
Turquoise Pink
‘B’ axis feedback Ground sense
dc reference 12 V 0 V
Locking motor 8 V dc nominal ‘A’ axis motor 12 V dc nominal
Head present ‘A’ axis motor 12 V dc nominal ‘B’ axis motor / probe contact ‘B’ axis motor / probe contact
Screen ‘A’ axis feedback LED and datum
Motor probe switch
n/a n/a n/a
1000 mA 350 mA 350 mA
- 350 mA 350 mA 350 mA
- n/a
15 mA 40 mA
* NOTE 1: The male pins 4 and 7 of the 14 way LEMO plug (End ‘A’) are linked together.
Ŧ NOTE 2: The female pins 7 and 4 of the 14 way LEMO socket (End ‘A’) are linked together if this alternative connector type is required.
Figure 18
Renishaw CMM cable guide 29
21 PL37 probe signal cable PL37 part number: A-1054-0003.
21.1 Description
This straight cable has in-line 7-pin DIN plugs at each end. It electrically connects Renishaw probe interfaces and probe head controllers and passes SSR (solid state relay) signals between them.
End ‘A’ and ‘B’ Wire Signal 1
2 and shell linked 3 4 5 6 7
Yellow Screen Green Red Blue Black White
LED cathode Screen
LED anode Probe return Probe signal Inhibit return Inhibit signal
Figure 19
30 Renishaw CMM cable guide
22 PL38, 42, 44, 45, 46 and 56 multiwire cables PL38 part number: A-1016-7625. PL42 part number: A-1016-7624. PL44 part number: A-1016-7627. PL45 part number: A-1016-7629. PL46 part number: A-1016-7628. PL56 part number: A-1016-7617.
22.1 Description
These straight cables have a 90 degree micro-D plug fitted at one end with a 15-pin high-density D-plug supplied loose for fitment to the other end. They are used to electrically connect Renishaw PH6M, PH10T, PH10M and PH10MQ probe heads to multiwire probe system interfaces or controllers.
End ‘A’ and ‘B’ Wire
1 2 and shell
3 4 5 6 7 8 9 10 11 12 13 14 15
Brown Screen Green Violet Yellow Red Blue White
Coaxial screen Coaxial inner
Orange Blue / White
Grey Black / White Brown / White
Figure 20
Renishaw CMM cable guide 31
23 PL52 manual probe head cable PL52 part number: A-1016-6500.
23.1 Description
This is a coiled cable with a round 5-pin Franz Binder plug at end ‘A’ and a moulded 90 degree 5-pin DIN-plug at end ‘B’. It is used on Stiefelmayer CMMs but differs significantly from the standard PL28 cable design.
End ‘A’ Wire End ‘B’ Signal
5 - 4 1 2
Red Screen Yellow Blue
Green
1 2 3 4 5
Head LED cathode Screen
Head LED anode Probe circuit Probe circuit
NOTE: The in-line and linked resistor shown above are 1K2Ω with 1% tolerance. They protect Renishaw probe head LED’s from higher currents of Non-Renishaw interfaces.
Figure 21
32 Renishaw CMM cable guide
24 PL63, PL64 and PL65 cables for the SCR200 rack PL63 part number: A-1016-7630. PL64 part number: A-1016-7631. PL65 part number: A-1016-7632.
24.1 Description
These straight cables have in-line 6-pin mini DIN plugs at each end and are used to electrically connect SCR200 racks to PI 200 probe interfaces used with TP200 probes.
End ‘A’ and ‘B’ Wire Signal
1 2 3 4 5 6
Shell
Red Blue
Green Yellow White Black Shell
Remote set Error Inhibit Power
0 V -
Screen
Figure 22
Renishaw CMM cable guide 33
25 PL69 and PL75 multiwire extension cables
PL69 part number: A-1016-7640. PL75 part number A-1016-7644.
25.1 Description
These straight cables have a 15-pin high density D-type socket at end ‘A’ and a 15-pin high density D-type plug at end ‘B’. They are used to extend the existing CMM multiwire probe system cables.
End ‘A’ and ‘B’ Wire
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Shell
Brown Grey
Green Violet Yellow Red Blue White
Coaxial screen Coaxial inner
Orange Blue / White
Black White / Brown White / Black
Screen
Figure 23
34 Renishaw CMM cable guide
26 PL70 four-way linking cable PL70 part number: A-1016-7634.
26.1 Description
This four-way linking cable joins four connectors of differing types. End ‘A’ is a 9-pin D-type plug, end ’B’ is a 9-pin D-type socket, end ‘C’ is a 15-pin high-density D-type socket and end ‘D’ is a 15-pin high-density D-type plug. It is used to combine a multiwire system with a standard probe system (using PICS) without the need for an IS 1-2 interface selector to route signals.
End ‘A’ Wire End ‘B’
A1 A2 A3 A4 A5 A6 A7 A8 A9
Black Brown Violet
Orange Red
White Yellow Green Blue
B1 B2 B3 B4
C13 B6 B7 B8 C3
End ‘C’ Wire End ‘D’ C1 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15
Grey Blue (2 off)
Yellow White
Orange Green Red
Coax outer Coax core
Violet White / Blue
Red Brown Black
D1 A9 / D3
D4 D5 D6 D7 D8 D9 D10 D11 D12 A5
D14 D15
Figure 24
Renishaw CMM cable guide 35
27 PL76 PICS three-way linking cable
PL76 part number: A-1016-7643.
27.1 Description
This straight three-way linking cable joins connectors of differing types. End ‘A’ has a 9-pin D-type socket, end ‘B’ has a 9-pin D type plug and end ‘C’ has a 9-pin D-type socket. It is used to link a PICS compatible interface into an existing system and to output the signal to the CMM PC or controller.
End ‘A’ Wire End ‘B’ Wire End ‘C’
1 2 3 4 5 6 7 8 9
Black Brown Violet
- Red
Yellow Blue
Green White
1 2 3 4 5 6 7 8 9
White White White
- White White White White White
1 2 3 4 5 6 7 8 9
NOTE: The orange and pink wires are not used, cut back at both ends.
Figure 25
PICS OUTPUT
36 Renishaw CMM cable guide
28 PL82V video compatible probe cable
PL82V part number: A-1016-7648.
28.1 Description
This straight cable has a 12-pin round Hirose-type plug at end ‘A’ and a 15-pin high density D-type plug at end ‘B’. It is used to link (the now obsolete) VP2 video cameras to the VPI 2 video probe interface or to link shank mounted SP600 version scanning probes to AC1 or AC2 cards. The ‘V’ suffix on cable markers indicate video system compatibility, signal details are shown below for both applications.
End ‘A’ Wire End ‘B’ MIH-SI signals VP2 probe signals SP600 probe signals
1 2 3 4 5 6 7 8 9 10 11 12 - - -
Shell
Brown Blue / White
Green Violet Yellow
Red Blue White
Orange Grey
Coaxial screen Coaxial inner
- - -
Screen
1 12 3 4 5 6 7 8 11 2 9 10 13 14 15
Shell
+ supply LED anode Head clock Head data Head data
Ground LED cathode
- -
Head clock Probe
Ground - - -
Ground
Reference Probe sense return Identification 0 V
- -
+12 V Illumination supply
Identification - -
Video 0 V Video output
- - -
Ground
Reference 0 V
+5 V Y axis Z axis +12 V -12 V
Probe output X axis
- -
0 V power - - -
Ground
Figure 26
Renishaw CMM cable guide 37
29 PL93 motorised probe head cable PL93 part number: A-1016-7676.
29.1 Description
This straight cable has an in-line Lemo plug at end ‘A’ and an in-line Tuchel socket at end ‘B’. It electrically connects Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.
End ‘A’ End ‘B’ Wire Signal Max. line current
1 2 3 4* 5 6 7* 8 9 10 11 12 13 14
E D C M H L - F A B
N and O G J K
Yellow Red
Brown Grey White Green
Not connected Blue Violet Black
Screen Orange
Turquoise Pink
‘B’ axis feedback Ground sense
dc reference 12 V 0 V
Locking motor 8 V dc nominal ‘A’ axis motor 12 V dc nominal
Head present ‘A’ axis motor 12 V dc nominal ‘B’ axis motor / probe contact ‘B’ axis motor / probe contact
Screen ‘A’ axis feedback LED and datum
Motor probe switch
n/a n/a n/a
1000 mA 350 mA 350 mA
- 350 mA 350 mA 350 mA
- n/a
15 mA 40 mA
*NOTE: The male pins 4 and 7 of the 14 way LEMO connector (End ‘A’) are linked together.
Figure 27
38 Renishaw CMM cable guide
30 PL97 twin SCR200 rack adapter cable PL97 part number: A-1016-7660.
30.1 Description
This straight three-way adapter cable has two mini in-line 6-pin DIN-sockets at ends ‘A’ and ‘B’ with a mini in-line 6-pin DIN-plug at end ‘C’. It electrically connects two SCR200 racks to a single PI 200 probe interface for dual use.
End ‘A’ and ‘B’ End ‘C’ Wire Signal
1 2 3 4 5 6
Shell
1 2 3 4 5 6
Shell
Red Blue
Green Yellow White Black Shell
Remote set Error Inhibit Power
0 V -
Screen
Figure 28
Renishaw CMM cable guide 39
31 PL101 multiwire extension cable
PL101 part number: A-1016-7662.
31.1 Description
This straight cable has a 15-pin high density D-type socket at end ‘A’ and a 15-pin high density D-type plug at end ‘B’. It is used to extend the existing CMM multiwire probe system cables and to link probe interfaces.
End ‘A’ and ‘B’ Wire
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Shell
Brown Grey
Green Violet Yellow Red Blue White
Coaxial screen Coaxial inner
Orange Blue / White
Black White / Brown White / Black
Screen
Figure 29
40 Renishaw CMM cable guide
32 PL104 power cable for PHS1
PL104 part number: A-2150-0481
32.1 Description
This straight cable has a 15-pin high density D-type socket (NOT supplied) at end ‘A’ and is supplied unterminated at end ‘B’. This allows the cable to be threaded through the CMM cable tracks and fitting to a 15-pin high density D-type plug (not supplied). It provides operating power to the PHS1 servo-positioning head.
End ‘A’ and ‘B’ Wire Signal 6 7 11 12 14 15
Shell
Blue Yellow Grey Pink
White Brown Screen
+24 V 0 V M +24 V 0 V M +12 V
Ground Screen
NOTE: Socket contact pin crimp.
Figure 30
Renishaw CMM cable guide 41
33 PL105 communications cable for PHS1
PL105 part number: A-2150-0482.
33.1 Description
This straight cable has a 15-pin high density D-type socket (NOT supplied) at end ‘A’ and is supplied unterminated at end ‘B’. This allows the cable to be threaded through the CMM cable tracks and fitting to a 15-pin high density D-type plug (NOT supplied). It allows for communication to and from the PHS1 servo-positioning head.
End ‘A’ and ‘B’ Wire Signal 3 5
Black Red
Twisted pair data FROM head
8 10
Black White
Twisted pair data TO head
Shell Screen Screen
NOTE: Socket contact pin crimp.
Figure 31
42 Renishaw CMM cable guide
34 PL106 probe signal cable for PHS1
PL106 part number: A-2150-0483.
34.1 Description
This straight cable has a 15-pin high density D-type socket (NOT supplied) at end ‘A’ and is supplied unterminated at end ‘B’. This allows the cable to be threaded through the CMM cable tracks and fitting to a 15-pin high density D-type plug (not supplied). It allows for probe signals to and from the PHS1 servo-positioning head.
End ‘A’ Wire End ‘B’ Signal 1 2 3 4 5 6 7 8 9 10 11 12 13
For OTM3M / OTP6M fit in parallel with pin 3
(cut back if not required)
Brown Black / White
Green Violet Yellow Red Blue White
Coaxial outer Coaxial inner
Orange Blue / White
Grey Brown / White
- -
1 2 3 4 5 6 7 8 9 10 11 12 13
For OTM3M / OTP6M fit in parallel with pin 3
(cut back if not required)
Signal 5 Screen
0 V return Signal 2 Signal 3 Power + Power –
Probe identification - -
Signal 1 0 V reference Probe signal
Non-contact probe - -
Shell Screen Shell Screen
Figure 32
Renishaw CMM cable guide 43
35 PL107 overtravel cable for PHS1
PL107 part number: A-2150-0484
35.1 Description
This straight cable has a 15-pin high density D-type socket (NOT supplied) at end ‘A’ and is supplied unterminated at end ‘B’, allowing the cable to be threaded through the CMM cable tracks. It is used for the overtravel signal between the PHS1 servo-positioning head and the PHS1 PC card.
End ‘A’ and ‘B’ Wire Pins 1 to 13 not used
14 15
Shell
White Brown Screen
NOTE: Plug contact pin crimp.
Figure 33
44 Renishaw CMM cable guide
36 PL112 PICS adapter cable PL112 part number: A-2172-0004.
36.1 Description
This straight three-way adapter cable has a 26-pin high density D-socket at end ‘A’, then branches out to a 9-pin D-plug at end ‘B’ and a 9-pin D-socket at end ‘C’. It electrically connects and adapts PICS signals for Renishaw or equivalent counter cards.
End ‘A’ End ‘B’ End ‘C’ Wire Signal 1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 -
- - - - - - - - - 9
Red Blue
Green Yellow White Black Brown Violet
Orange Orange
Stop (out) PPOFF (out)
0 V (out) +5 V (out)
SYNC (out) HALT (out)
PDAMP (out) LEDOFF (out)
READ (out) Probe return
NOTE: Pins 11 to 16 are not connected.
17 18 19 20 21 22 23 24 25 26
Shell
- - - - - - - - - -
Shell
- - 8 7 6 5 4 3 2 1
Shell
- -
Violet Brown Black White Yellow Green Blue Red
Screen
Overtravel return Overtravel
LEDOFF (in) PDAMP (in)
150 Ohm pull up resistor Probe signal
LED anode (in) 0V (in)
PPOFF (in) Stop (in) Screen
Figure 34
Renishaw CMM cable guide 45
37 PL113 overtravel adaptor cable
PL113 part number: A-2172-0005.
37.1 Description
This straight cable has a 9-pin D-type socket at end ‘A’ and a 26-pin high density D-type socket at end ‘B’. It is used to adapt and relay overtravel signals between the PHS1 servo-positioning head and the PHS1 card.
End ‘A’ End ‘B’ Wire Signal - - - - - - - - - -
1 2 3 4 5 6 7 8 9 10
- - - - - - - - - -
- - - - - - - - - -
NOTE: Pins 11 to 16 are not connected.
5 7 - - - - - - - -
Shell
17 18 19 20 21 22 23 24 25 26
Shell
Red Blue
- - - - - - - -
Shell
Overtravel return Overtravel
- - - - - - - -
Screen
Figure 35
46 Renishaw CMM cable guide
38 PL114 four-way linking cable PL114 part number: A-1016-7664.
38.1 Description
This four-way linking cable joins four connectors of differing types. End ‘A’ is a 9-pin D-type plug, end ’B’ is a 9-pin D-type socket, end ‘C’ is a 15-pin high-density D-type socket and end ‘D’ is a 15-pin high-density D-type plug. It is used to combine a multiwire system with a standard probe system (using PICS) without the need for an IS 1-2 interface selector to route signals.
End ‘A’ Wire End ‘B’
A1 A2 A3 A4 A5 A6 A7 A8 A9
Black Brown Violet
Orange Red
White Yellow Green Blue
B1 B2 B3 B4
C13 B6 B7 B8 C3
End ‘C’ Wire End ‘D’ C1 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15
Grey Blue (2 off)
Yellow White
Orange Green Red
Coax outer Coax core
Violet White / Blue
Red Brown Black
D1 A9 / D3
D4 D5 D6 D7 D8 D9 D10 D11 D12 A5
D14 D15
Figure 36
Renishaw CMM cable guide 47
39 PL115 three-way linking cable PL115 part number: A-1016-7665.
39.1 Description
This cable has three linked connectors of differing type. End ‘A’ is a 9-pin D-type plug, end ’B’ is a 9-pin D-type socket and end ‘C’ is a 15-pin high density D-type socket. It is used to combine a multiwire system with a standard probe system (using PICS) without the need for an IS 1-2 interface selector to route signals.
End ‘A’ Wire End ‘B’ Wire End ‘C’ 1 2 3 4 5 6 7 8 9
Black Brown Violet
Orange Red
White Yellow Blue
Green
1 2 3 4 5 6 7 8 9
Not connected Not connected Not connected Not connected
Red Not connected Not connected
Blue Not connected
- - - -
13 - - 3 -
Figure 37
48 Renishaw CMM cable guide
40 PL156 interpolator cable for IU80
PL156 part number: A-1016-7129.
40.1 Description
This straight cable has a 26-pin high density D-type socket at end ‘A’ and is unterminated at end ‘B’ (the connector is not supplied). It is used to link the IU80 interpolator unit of the SP80 scanning probe system to the CC6 or equivalent counter card.
End ‘A’ Wire Signal
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Shell
Red Not connected White / Blue
Blue Not connected
Green Not connected Yellow / Blue
Yellow White Black Brown Violet
Orange Pink
Turquoise Grey
Not connected Not connected
Red / Blue Green / Red Yellow / Red White / Red Red / Black Red / Brown
Not connected Screen
X axis log A -
IU80 reset IU80 error
Not connected Z axis log
- Probe present Green LED off Red LED on X axis log A X axis log B X axis log B Y axis log A Y axis log A Y axis log B Y axis log B
- -
Z axis log A Z axis log A Z axis log B
+9 V to +18 V +5 V 0 V
- Screen
Figure 38
Renishaw CMM cable guide 49
41 PL157 Machine cable adapter for SP80
PL157 part number: A-1016-7132.
41.1 Description
This straight cable has a 15-pin high density D-type socket at end ‘A’ and an in-line 14-pin LEMO plug at end ‘B’. It is used to electrically connect the SP80 scanning probe to the CMM quill.
End ‘A’ End ‘B’ Wire Signal
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 -
Shell
13 4 -
12 2 8 10 -
14 3 5 9 1 6 -
11 Shell
Orange Thick White
- Grey Red
Yellow Thick Brown
- Pink Black Brown Violet Blue
Green -
Inner screen Shell
V reference 0 V
Not connected Cos Z Cos Y Cos X
+9 V to +18 V Not connected Probe present Green LED on Red LED on
Sin Z Sin Y Sin X
Not connected Inner screen
Screen
Figure 39
50 Renishaw CMM cable guide
42 PL158 interpolator cable for IU80 PL158 part number: A-1016-7133.
42.1 Description
This straight cable has a 26-pin high density D-type socket at end ‘A’ and a 26-pin D-type plug at the other end. It is used to link the IU80 interpolator unit of the SP80 scanning probe system to the CC5, CC6 or equivalent counter card.
End ‘A’ Wire End ‘B’ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Shell
Red Not connected
Green Yellow White Black
Not connected Violet
Orange Pink
Turquoise Grey
Red / Blue Green / Red Yellow / Red White / Red Red / Black Red / Brown Yellow / Blue White / Blue Blue / Black
Orange / Blue Yellow / Green White / Green Not connected
Blue Screen
1 - 9 4 5 6 - 2 7 8 11 12 13 14 15 16 17 25 19 20 21 22 24 23 -
26 Shell
Figure 40
Renishaw CMM cable guide 51
43 PL164, PL165 and PL171 dedicated MCU1 cables PL163 part number: A-1016-8098. PL164 part number: A-1016-8099. PL171 part number: A-1016-8100.
43.1 Description
These straight cables have a 9-pin D-type socket at end ‘A’ with a 9-pin D-type plug at end ‘B’ and are connected pin-to-pin. They are used as dedicated cables for the Renishaw MCU1 joystick unit, signal information is shown below.
IMPORTANT: These cables are not compatible for Renishaw PICS as pin 5 is not connected.
End ‘A’ and ‘B’ Wire MCU1 signal
1 2 3 4 5 6 7 8 9
Shell
Yellow Grey Pink Blue
Not connected Green Brown White Red
Screen
Not connected TX (transmit) A RX (receive) A RX (receive) B
0 V ESTOP A ESTOP B
TX (transmit) B +15 V Screen
Figure 41
PL163, 5 m PL164, 10 m PL171, 15 m
52 Renishaw CMM cable guide
44 PLM6 and PLM7 machine cables PLM6 part number: A-1016-7564. PLM7 part number: A-1016-7563.
44.1 Description
These two straight cables each have a 15-pin D-type plug at end ‘A’ and a 14-pin chassis-mount LEMO socket supplied loose for fitment to end ‘B’. They reside within the CMM axis conduits and link with the probe head cables to relay the motorised probe head and controller signals.
These are also used to link with adapter cables and relay SP80 scanning probe signals to and from Renishaw controllers or equivalent counter cards via an IU80 interpolator unit.
End ‘A’ End ‘B’ Wire Signal
1 2 3 4 5 6 7 8 -
10 11 12 -
14 15
‘A’ Body
2 7 12 4 14 3 9 13 - 5 8 6 - 1 10
11*
Brown Turquoise
Yellow Green/Red
Grey Violet Pink Blue
- Green White Red
- Black
Orange Braid
Ground sense Head present
A axis feedback Ground 0 V
Motor probe switch DC reference 12 V
B axis motor / probe contact LED and datum
- Locking motor 8 V DC nominal A axis motor 12 V DC nominal A axis motor 12 V DC nominal
- - B axis
B axis motor / probe contact Screen
* Separate 7 to 14 strands of braid and cover with sleeving, connect to end ‘B’ pin 11. Separate remaining strands and trap evenly under collet and split insert carrier.
Figure 42
Renishaw CMM cable guide 53
45 PLM8 and PLM9 machine cables PLM8 part number: A-1016-7677. PLM9 part number: A-1016-7678.
45.1 Description
These two straight cables each have a 15-pin D-type plug at end ‘A’ and a 14-pin in-line LEMO socket at end ‘B’. They reside within the CMM axis conduits and link with the probe head cables to relay the motorised probe head and controller signals. These are also used to link with adapter cables and relay SP80 scanning probe signals to and from Renishaw controllers or equivalent counter cards via an IU80 interpolator unit.
End ‘A’ End ‘B’ Wire Signal
1 2 3 4 5 6 7 8 -
10 11 12 -
14 15
‘A’ Body
2 7 12 4 14 3 9 13 - 5 8 6 - 1 10
11*
Brown Turquoise
Yellow Green/Red
Grey Violet Pink Blue
- Green White Red
- Black
Orange Braid
Ground sense Head present
A axis feedback Ground 0 V
Motor probe switch DC reference 12 V
B axis motor / probe contact LED and datum
- Locking motor 8 V DC nominal A axis motor 12 V DC nominal A axis motor 12 V DC nominal
- B axis
B axis motor / probe contact Screen
* Separate 7 to 14 strands of braid and cover with sleeving, connect to end ‘B’ pin 11. Separate remaining strands and trap evenly under collet and split insert carrier.
Figure 43
54 Renishaw CMM cable guide
46 UCC1 to SPA1 cable Part number: A-4150-0161.
46.1 Description
This straight cable has a 25-pin D-type plug at end ‘A’ and a 25-pin D-type plug at end ‘B’. It is used to relay signals between the UCC1 universal controller and the SPA1 servo power amplifier.
End ‘A’ End ‘B’ Wire 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Red Blue
Green Yellow White Black Brown Violet
Orange Pink
Turquoise Grey
Red / Blue Green / Red Yellow / Red
NOTE: Pins 16 to 24 are not connected.
25 Shell
25 Shell
Orange / green Screen
Figure 44
Renishaw CMM cable guide 55
47 UCC1 machine I/O cable Part number: A-4150-0162.
47.1 Description
This three-way cable has a 9-pin D-type plug at end ‘A, a 37-pin D-type socket at end ‘B’ and a 37-pin D-type plug at end ‘C’. It is used to relay machine I/O (input/output) signals between the UCC1 universal controller and the SPA1 servo power amplifier.
End ‘A’ Wire End ‘B’ Wire End ‘C’ End ‘B’ Wire End ‘C’
1 3 5
Red Blue
Green
19 21 24
Not connected
Shell Screen Shell Screen Shell
Not connected
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Red Blue
Green Yellow White Black Brown Violet
Orange Pink
Turquoise Grey
Red / blue Green / red Yellow / red
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 20 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37
White / red Red / black Red / brown Yellow / blue White / blue Blue / black
Orange / blue Green / blue Grey / blue
Yellow / green White / green Green / black
Orange / green Grey / green
Yellow / brown White / brown Brown / black Grey / brown Yellow / violet
16 17 18 20 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37
Figure 45
56 Renishaw CMM cable guide
48 UCC1 joystick interface cable
Part number: A-4150-0164.
48.1 Description
This straight cable has a 9-pin D-type socket at end ‘A’ and an in-line 2-pin LEMO plug at end ‘B’. It electrically connects the emergency stop signals to the joystick interface card and is used where a non-Renishaw joystick is fitted.
End ‘A’ End ‘B’ Wire Signal
6 7
Shell
Red Blue
Screen
C Not C
Screen
ESTOP A ESTOP B
- Figure 46
Renishaw CMM cable guide 57
49 MCU1 extension cable Part number: A-1016-7692.
49.1 Description
This straight cable has a 9-pin D-type socket at one end with a 9-pin D-type plug at the other. It is used as an extension cable for the Renishaw MCU1 joystick unit. Signal information is detailed below for the MCU1.
End ‘A’ and ‘B’ Wire Signal
1 2 3 4 5 6 7 8 9
Shell
Black Brown Violet
Orange Red
Yellow Blue
Green White
Screen
Not connected TX (transmit) A RX (receive) A RX (receive) B
0 V ESTOP A ESTOP B
TX (transmit) B +15 V Screen
Figure 47
58 Renishaw CMM cable guide
50 UCC1 optical link cable
Part number: P-PP02-0003.
50.1 Description
This straight cable has two fibre optic cores and HP Versatile Link latched plugs at ends ‘A’ and ‘B’. It relays communications between the CMM PC and the UCC1 controller using infrared light.
Figure 48
Renishaw CMM cable guide 59
51 UCC2 to SPA1 cable Part number: A-5121-0063.
51.1 Description
This straight cable has a 25-pin D-type plug at end ‘A and a 25-pin D-type plug at end ‘B’. It is used to relay signals between the UCC2 universal controller and the SPA1 servo power amplifier.
End ‘A’ Wire Signal
1 2
1 2
Red Blue
NOTE: Pins 3, 4 and 5 are not connected.
6 7 8 9 10 11 12 13
6 7 12 13 10 11 8 9
Black Brown Violet
Orange Pink
Turquoise Grey
Red / Blue
NOTE: Pins 14 to 21 are not connected.
22 23 24 25
Shell
22 23 24 25
Shell
Green Yellow White
Orange / Green Screen
Figure 49
60 Renishaw CMM cable guide
52 UCC2 machine I/O upgrade adapter cable Part number: A-5121-0060.
52.1 Description
The cable has a 37-pin D-type socket at end ‘A’ and a 44-pin D-type plug at end ‘B’. It is used when upgrading from a UCC1 to a UCC2 controller and takes account of the different I/O connectors. Its function is to relay machine I/O (input/output) signals between the UCC2 controller and the servo power amplifier.
End ‘A’ and ‘B’ Wire End ‘A’ and ‘B’ Wire
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Black Brown Red
Orange Yellow Green Blue Violet Grey White
White / black White / brown
White / red White / orange White / yellow White / green White / blue White / violet White / grey
21 22 23 24 25 26 25 26 27 28 29 30 31 32 33 34 35 36 37
White / grey White / black / brown
White / black / red White / black / orange White / black / yellow White / black / green White / black / blue White / black / violet White / black / grey White / brown / red
White / brown / orange White / brown / yellow White / brown / green White / brown / blue White / brown / violet White / brown / grey White / red / orange White / red / yellow White / red / green
Figure 50
Renishaw CMM cable guide 61
53 UCC2 joystick interface cable
Part number: A-5121-0061.
53.1 Description
This straight cable has a 9-pin D-type socket at end ‘A’ and an in-line 2-pin LEMO plug at end ‘B’. It electrically connects the emergency stop signals to the joystick interface card and is used where a non-Renishaw joystick is fitted.
End ‘A’ Wire End ‘B’ Signal
6 7
Shell
Red Blue
Screen
C Not C
Screen
ESTOP A ESTOP B
- Figure 51
62 Renishaw CMM cable guide
54 SPA2 to UCC2 emergency stop cable Part number: A-5121-0062.
54.1 Description
This straight cable has a 9-pin D-type plug at end ‘A’ and a 25-pin D-type plug at end ‘B’. It is used to relay emergency stop (E-Stop) signals between the SPA2 servo power amplifier and UCC2 universal controller.
End ‘A’ End ‘B’ Signal
3 6 7 8 9
Shell
25 6 7 4 3
Screen
Ground 24 V E-stop ‘A’ E-stop ‘B’ Engage
E-stop ‘C’ Shell
Figure 52
Renishaw CMM cable guide 63
55 UCC2 to SPA2 communication cable Part number: P-CA78-0017.
55.1 Description
This straight Ethernet cable has RJ45 type plugs that are connected pin-to-pin at each end. Each UCC2 and SPA2 installation requires two of these cables (normally supplied) for signal communication between the units.
End ‘A’ Wire
1 16 17 18 19 20 21 22
Orange / White Orange
Green / White Blue
Blue / White Green
Brown / White Brown
Figure 53
64 Renishaw CMM cable guide
56 UCC2 to SPA2 6th axis cable Part number: P-CA78-0013.
56.1 Description
This straight Ethernet cable has RJ45 type plugs that are connected pin-to-pin at each end. Each 6th axis installation requires one of these cables for the additional signal communications between units.
End ‘A’ and ‘B’ Wire
1 9 10 11 12 13 14 15
Orange / White Orange
Green / White Blue
Blue / White Green
Brown / White Brown
Figure 54
Renishaw CMM cable guide 65
57 CMM PC to UCC2 communications cable Part number: P-CA81-0002.
57.1 Description
This straight Ethernet cable has RJ45 type plugs that electrically ‘cross-over’ at each end, therefore they are NOT pin-to-pin. One of these cables is required for communication between the CMM PC and the UCC2 controller.
End ‘A’ Wire End ‘B’
1 2 3 4 5 6 7 8
Light Green Green White Blue
Light Blue Orange
Light Brown Brown
3 6 1 4 5 2 7 8
Figure 55
66 Renishaw CMM cable guide
58 Scale adapter cable Part number: A-1333-0183.
58.1 Description
This straight cable has a 15-pin D type socket at end A and has a 15-pin high density D-type plug at end B. This custom product cable is used where scale interpolators are connected or where machine cabling is compatible for its use.
End ‘A’ and ‘B’ Wire 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Shell
Red Blue
Green Yellow White Black Brown Violet
Orange Pink
Turquoise Grey
Red / Blue Green / Red Yellow / Red Outer Screen
Figure 56
Renishaw plc
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T +44 (0)1453 524524F +44 (0)1453 524901E [email protected]
www.renishaw.com
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www.renishaw.com/contact
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