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GÜRMETAL COMPANY PRESENTATION
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• Gürmetal Overview
• Machining Development
• New Investments
CONTENTS
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• Established in 1990, Gürmetal is Turkey’s leading investment casting company with
strong track record in steel , stainless steel , aluminum as well as titanium and nickel
based super alloy cast parts
• Gürmetal’s target sectors are aerospace , energy , healthcare and automotive
• Gürmetal moved to its new , modernized 7500 m2 manufacturing facility in 2009 and
9000 m2 manufacturing facility for vacuum casting production in 2016
• Gürmetal was founded by Dr. Eng. Gursel Yardimci who introduced investment casting
to Turkey during the early 1980s , after completion of his Ph.D in the field of investment
casting at Munich Technical University in Germany
• Total staff of the company is 240 , including 20 engineers and 30 quality personnel
GÜRMETAL INTRODUCTION
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TECHNICAL CAPABILITIES
• Engineering , CAD , Solidworks
• Rapid prototyping
• Tooling design and production
• Casting of parts up to 100 kg in weight , and up to 1000 mm in size
• Tolerances according to VDG P690 D1-D2/A1-A2 ; JS-14 and ISO 8062
• Special processes , in-house heat treatment
• Inspection equipment , CMM, profile projector , reverse engineering
• Spectrometer , hardness tester , microscope and tensile test equipment
• Non-destructive tests Level II (FPI), X-Ray
• ISO 9001:2008 certification obtained in 2000
• AS / EN 9100: 2009 certification obtained in 2010
• BOEING Customer Approval obtained in April 2012
• NADCAP for FPI obtained in May 2012
• NADCAP for Heat Treatment obtained in May 2014
• Capable of delivering finished products through sub-contraction of special
heat treatment for steel , machining (both in-house and sub-contracted)
and coating
• Examples of Control standards: EN 2076-3, EN 3125, AIR 3380, SAE AMS
2175, SAE AMS A-21180
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QUALITY CERTIFICATES
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GÜRMETAL REVENUES BREAKDOWN
Breakdown of Gürmetal
revenues (2016)
Breakdown of exports by
country (2016)
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ALUMINIUM CASTINGS
• Gürmetal has developed high
sophistication in the production of
technically demanding aluminum
cast parts for the aeronautics
industry
• Size of parts are up to 1000 mm
diameter and 1000 mm height , and
weights up to 50 kg
• For Aeronautics Aluminum parts ,
Gürmetal have important players
from France, Germany, Italy, USA,
Israel and UK. Also in Domestic Key
Players.
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• Under the steel casting segment ,
Gürmetal focuses on technically
demanding parts of steel ,
stainless steel and special alloys
for automotive , healthcare ,
control systems and energy
sectors
• Gürmetal have important
customers in steel castings from
Germany, France, Netherland,
Hungary, UK, Czech Republic.
STEEL CASTINGS
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PRODUCTION AT GÜRMETAL
Wax Injection
Ceramic Coating
Steel Casting
Quality Control
Aluminium Casting
Mechanical Ops.
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GÜRMETAL PRODUCTION LINE
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• Gürmetal Overview
• Machining Development
• New Investments
CONTENTS
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• Gürmetal management decided to develop in-house machining
capabilities with the aim of delivering finished parts
• Gürmetal has started building its machining capabilities with the
addition of three machining centers and five machining experts
during 2014
• We will continue cooperating with our sub-contracting machining
suppliers in the near term
• Current machining capabilities
− Wax Tool Design
− Fixture and control apparatus design
− Tool and fixture machining
− Steel and Aluminum part machining
MACHINING CAPABILITIES OVERVIEW
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CURRENT MACHINE PARK
• DMG (DMU 75 monoblock) 5 Axis CNC Vertical Machining Center
x:760 - y:650 - z:560 mm
• 2x DAHLIH (MCV-1200) 4 Axis CNC Vertical Machining Center
x:1200 - y:600 - z:500 mm
• QUASER (MV 184P) 3 Axis CNC Vertical Machining Center
x:1000 - y:600 - z:600 mm
• Goodway (GLS-2000M) C Axis Turning Lathe
x:230 - z:210 mm
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MACHINING TEAM AND SOFTWARE
Software
• Solidworks - Unigraphics NX10
• Mitsubishi M70 (4 axis CNC)
• Fanuc (3 axis CNC , C axis turning lathe)
• Heidenhain (5 axis CNC)
Team
• Technical Manager (Atik Arıkan – Mechanical Engineer)
• Tool Design (Yasin Ar – Mechanical Engineer)
• Maching Programming (Gürkan Kurt – Mechanical Engineer)
• 8 Experienced Operators / 2 Shifts
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SAMPLE PARTS
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• Gürmetal Overview
• Machining Development
• New Investments
CONTENTS
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NEW INVESTMENTS AT GÜRMETAL
• Gürmetal has been working to develop vacuum casting capabilities since
2011 to expand its offering in the aerospace sector with higher value
added products
• In 2012 , Gürmetal management decided to invest in both Titanium and
Nickel (superalloy) vacuum casting. Construction of a new 9000 m2
production facility was initiated in 2013
• In 2016 , Gürmetal installed three vacuum casting furnaces:
• 50 kg Titanium vacuum casting furnace for small parts
• 200 kg Titanium vacuum casting furnace for more complex parts
• 200 kg Nickel (superalloy) vacuum casting furnace
• Gürmetal is already engaged in projects with various parties for the
production of Titanium and Nickel (equiax , DS and SX) cast parts
• Gürmetal has engaged European experts for the timely introduction of
necessary casting capabilities at highest quality level
• Related NADCAP applications already done
• January 2017, Chemical Milling (obtained in February 2017)
• March 2017, Radiography (X-Ray)
• April 2017, Welding
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NEW PRODUCTION PLANT
After purchasing the new land , we have constructed a new production plant for vacuum casting – the new facility has 9000 m2 closed area
Gür Metal’s Existing Production Plant
Gürmetal considering to construct a separate machining shop on the land next to existing production facility
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TITANIUM CASTING – 50 kg
• 50 kg Titanium vacuum casting furnace
has been installed at Gürmetal’s new
factory as of February 2015
• Furnace will be used in casting of
structural parts
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TITANIUM CASTING – 200 kg
• 200 kg Titanium vacuum casting furnace
has been installed in 2016
• The casting capacity of the furnace is up
to 1,4m in diameter , 1,4m height and 100
kg net weight with possibility of
centrifugal casting
• This furnace will be used for the casting
of an engine front frame as part of an
R&D project with TEI (GE’s partner in
Turkey)
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NICKEL VACUUM CASTING – 200 kg
• 200 kg Nickel vacuum casting
furnace with 25 , 50 , 100 and 200
kg melting coils has been installed
in 2016
• The casting capacity of the
furnace is up to 1m in diameter ,
1,4m height and 100 kg net
weight
• This furnace will cast IGT gas
turbine blades and aerospace
parts including DS (directional
solidification) and SX (single
crystal) Technologies
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SOME NICKEL BASED SUPER ALLOY AND TITANIUM PARTS
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OUR MATERIALS OF CASTING CAPABILITIES
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OUR MATERIALS OF CASTING CAPABILITIES
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OUR INCONEL AND TITANIUMMATERIALS OF CASTING CAPABILITIES