Download - Greenbuild 2013
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Get to Know Us Again
NEW NAMES.SAME GREATPRODUCTS.
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Our Commitment to Our Environment
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LEED®
NC Points
CONFORM® formwork can contribute to the
these LEED® Credits
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What is CONFORM?
Patented Concrete Forming Technology
Components interconnect together to create a finished concrete wall
CONFORM is cost competitive withquality CMU construction
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ConcreteConcrete Service ChannelService Channel
Reinforcing BarReinforcing Bar
Polymer ShellPolymer Shell
CF8iCF8i(200mm-8” Wall-Insulated)(200mm-8” Wall-Insulated)
InsulationInsulation
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200 mm -8” insulated wall
200 mm -8” wall
150 mm -6” wall
CF8iCF8CF6CF4100 mm -4” wall
Wall Types®
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CONFORM is the ONLY
solution that is:
Corrosion Resistant
Durable
Easy to Clean
Requires Minimal Maintenance
Constructs Quickly
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Constructs Quickly
Every Building is custom made in our factory
All components are pre-cut and labeled for easy on site assembly
Less skilled labor required on site
Cleaner overall work site
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Insulation IS Important !
Question: Did you know that 7” of load-
bearing structural concrete has approximately the same R-Value as a single panel of glass…R-1.4 !
Types of Concrete Wall PanelsSolid Concrete Wall Panels
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Types of Concrete Wall PanelsInsulating Options?
Insulation Position is critical:
Interior: Insulation separates you from the mass effect
Exterior: Outside of the bulk mass of the wall system.
200 mm -8” insulated wall
CF8i
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The ability of concrete to store energy and dampen the effect of temperature change on heating and cooling systems is know as the “Thermal Mass Effect.”
Due to the mass effect of insulated precast walls, the performance R-value of the high performance wall system can be two to three times greater than that of the material R-value, resulting in energy cost savings up to or exceeding 50%.
Effective R-ValueThermal Efficiency in a Wall Panel
High Mass Building Conventional Insulated Building
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ASHRAE 90.1-1989 Performance Analysis
Material R-Value of R-11
performs as R-25!!Material R-Value of R-11
performs as R-25!!
A P P R O V E D
Calculations will show how what R-Value a Integrally Insulated High Mass Wall
Panel will perform at.
ASHRAE 90.1-1989
Building Envelope
Performance Study
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Thermographic image showing thermal bridging.
Composite Sandwich Wall PanelsThermally Inefficient Connection Devices
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Thermo graphic image shows
thermal efficiency:
Edge to Edge Insulation
Conform Energy Efficient Wall PanelsThermally Efficient
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Bottom Line: No Moisture Means No Mold or Mildew
Insulated Concrete Sandwich WallsMoisture Management
The problems associated with moisture and its affects on building components are well known, and costly to repair.
Most Insurers have stopped coveragefor these incidents leaving ownersno other avenue for compensation but the court system.
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Bottom Line: No Moisture Means No Mold or Mildew
In general, molds demand a favorable combination of the following conditions to
germinate, sporulate, and grow: Fungal spores settling on the surface
Oxygen availability Optimal temperatures between 40-70 degrees F
Nutrient availability (wood, paper, cellulose based materials)
Moisture (liquid or relative humidity above 70%)
The first four conditions are met in almost every building.
The key remaining factor is moisture, which may be controlled by adhering to sound construction practices
discussed in this presentation.
Insulated Concrete Sandwich WallsMoisture Management
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Diffusion from the exterior side of the wall is also common.
In spring, summer, and fall, wind driven rain can be absorbed in the exterior concrete and stored.
Insulation is critical in preventing this moisture vapor drive:
In a Hot/Mixed Climate:
Concrete can’t Exterior Paints can’t
Insulated Concrete Sandwich WallsMoisture Vapor Drive
Warm Outside
Cold Inside
After the rain, as the sun heats up the concrete wythe, the moisture turns to vapor and is driven through the wall
Moisture will always diffuse, especially if the perm rating is greater than 1.0
Outside-In Vapor Drive
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Insulation will enhance the efficiency of the entire wall system.
PVC Encompassed Insulation and Concrete form
Moisture Vapor Drive
Cold Inside Air
Outside-In Vapor Drive
Exfiltration
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Insulated Concrete Sandwich WallsMoisture Vapor Drive
What Is Vapor Diffusion? The Process by which water vapor migrates through a wall
system and it’s components such as gypsum, concrete, insulation and paint.
Each components of the wall system has a perm rating The International Building Code says that a material with a
perm rating of 1.0 or less is a vapor retarder.
Examples of the average perm rating for different wall components… Gypsum 12 - 50 perms Plastic Sheet Barriers (2-10 mil) .16 – .03 perms Rigid Insulation 5.8 – .03 perms Concrete 3.2 perms PVC 0 perms
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36% of ALL energy consumed in the U.S. is consumed by buildings
Natural gas prices are expected to increase from 30% to 70% compared to one year ago
“Energy efficient building shell is one that integrates and optimizes insulation levels, glazing, shading, thermal mass, air leakage control, and light-colored exterior surfaces”
(Sustainable Building Industry Council - High Performance School Buildings 2005 Second Edition)
Energy Efficiency
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Effective R-value = R-value x Correction Factor
ASHRAE 90.1 recognizes thermal short circuits and applies a correction factor to account for the higher heat loss through highly conductive steel studs.
Effective R-ValueThermal Loss Through Wall Panel
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INTERIOR AIR FILM
GYPSUM BOARD
STEEL STUD R-19 BATT INSULATION
EXTERIOR GYPSUM
AIR SPACE
MASONRY
EXTERIOR AIR FILM
The ASHRAE “PARALLEL PATH METHOD” was used to calculate the effective thermal performance for the metal frame wall construction. The correction factors from ASHRAE Standard 90.1, 1989 User’s Manual were used to assign reduced thermal resistance values for the insulated stud cavity.
ComponentInt air filmGypsumVapor retarderR19 batt GypsumAir spaceBrickExt.air filmWall Effective R-Value:
ComponentInt air filmGypsumVapor retarderR19 batt GypsumAir spaceBrickExt.air filmWall Effective R-Value:
R-value0.680.450.018.600.450.600.800.1711.76
R-value0.680.450.018.600.450.600.800.1711.76
Let’s look at the assembly of the Steel Stud / Brick Wall:
6” 20 GA S.S. @ 24” o.c., R-19 Batt + ½” Gyp.
Effective R-ValueWhat R-Value are you Purchasing?
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1- Wall Erection®
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2- Wall Bracing®
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3- Concrete Pour®
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Toyota Auto
Dealership
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Toyota Auto
Dealership
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Toyota Auto
Dealership
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Toyota Auto
Dealership
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Lexus Auto Dealership
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Lexus Auto Dealership
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Garage / Storage
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Condominium
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Sports Complex
Built - 1999
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Ocean Point Villas-Grand Cayman Islands Survives Hurricane Michelle (2001)
with Sustained Wind Speeds of 143 mph
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Mid-Rise Residential-Cayman Islands
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Mid-Rise Residential-Turks & Caicos
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St. Peters School-St. PetersSaint Maarten-Built 1998
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Airport Control Tower Saint Maarten-Built 2003
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RESIDENTIAL
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Airport Control Tower Curacao-Built 2001
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Ocean View TerraceCustom Residence
Built 2007
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Custom ResidenceBuilt 2001
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Our Global Clientele
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For additional information
visit our website
www.nuformdirect.com
or contact us toll free
1.877.747.WALL(9255)
NUFORM, CONFORM, RELINE, RENU and the N logo are Registered trademarks of Nuform Building Technologies Inc.
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