Getting the most from your Mine
Comprehensive solutions for the Mining, Minerals & Metals industry
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Reduced maintenance and downtime costs are a part of your high expectations.
Up to a 25% gain of product capacity
Our mining business intelligent tools and expertise
Imagine that with our mining business intelligent solutions. For example, thanks to downtime tools, you can make continuous efficiency improvements by analysing production downtime causes in real-time. This allows you to anticipate and reduce the number of plant stoppages and increase your mine production.
3
PlantStruxure Automation and Control 20 + 21> Process Automation System
Engineered Variable Speed Drives and Mine Winders 22 + 23
Ampla - Mining Execution System 24 + 25
Contents
Solutions overview 4 + 5
Energy Management > Energy action plan 6 + 7> Energy STEP > Advanced software solutions > Power metering 8 + 9> Intergrated energy architectures
Security and Access Control 10 + 11> Safety, security, access control> Surveilance, intruder detection> Biometrics, process monitoring
Critical Power and Data Centres 12 + 13> Secure power> Containerised UPS and Data Centres
Medium Voltage Electrical Distribution 14 + 15> Transformers: oil and dry type > Air insulated switchgear> Gas insulated switchgear> Ringmain units
Low Voltage Power and Motor Controls 16 + 19> iMCC (Intelligent Power and Motor Control Centres)
> Okken and B100
Services & Support 26 + 29> Electrical Services > Automation Services and Solution Centre
4
EcoStruxure
Solutions overview
Smart • Optimise energy
consumption
• Employ validated
and proven
industry
architectures
Green • Comply with
regulations
• Enhanced
environmental
protection
Productive • Reduce operational
costs
• Maximise revenue
and profits
Safe • Increase the
safety of personnel
• Protect valuable
assets
Your MMM operation needs to be
5
Comprehensive solutions are based on:
• High Density Metering
• Power Quality Mitigation
• LV/MV Electrical Distribution protection & control
• Intelligent power & motor control
• Engineered Variable Speed Drives
• Process Control
• Advanced Process Control
• Visualisation
• Mining Execution System
• Production Energy Optimisation
• Best Practice Engineering & ProjectManagement
• Access control
• Video surveillance
• Emergency lighting
• Intrusion detection
• Fire and life safety
• Building Management
• HVAC
• Uninterruptible power supply
• Cooling control
• Rack systems
• Surveillance
• White Space Management
• Data Pods
Ensure data integrity
Preventaccidents
Decreasedowntime
Increasereliability
Power management
Process management
Security management
Critical Power management
• Best in class products
• Technical expertise and best-practices• World-class services and support
Process
Waste
Finishedproduct
Energy
RawMaterial Produce
more while using less
Optimisethroughput
Reduce waste
Integrated system architecturefor mining, metals and minerals
6
Solutions for managing real-time power conditions
Your energy action plan is the first step toward actively managing your energy
Optimisethroughautomation ®ulation
Monitor,maintain,improve
Fix the basics& performdeferredmaintenance
Carbon Reporting,Forecasting &Scenario Analysis
lEnergy & EnvironmentaAssessment
Passive Energy Efficiency Active Energy Efficiency
Active Carbon Management
Energy management
Energy action plan
Helping mining companies be more productive, efficient and aware of their energy resources
Challenges
• Identify the best energy and cost reduction
strategies
• Applying energy efficiency measures to the production process
• Track the results of energy efficiency efforts
• Establishing accountability
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A unique, scalable, energy efficiency service that helps you meet your changing needs and evolving energy goals
EnergySTEP
An easy first step to energy savings
Pumps / Fans
Lighting ControlImplementationOffer Submission
Improved Performance
Offer Submission
Site Survey
Customer Visit
EnergySTEP 1
Metering / Monitoring
Tariff Review
HVAC
Motors
Air Compressors
Providing sustainable results
100%
Ene
rgy
Co
nsum
pti
on
Eff
icie
nt d
evic
es
and
inst
alla
tio
n
Op
tim
ized
usa
ge
via
auto
mat
ion
Monitoring & Maintenance
Without Monitoring & MaintenanceUp to 8% per year is lost without a monitoring and maintenance program
Up to 12% per year is lost without regulation and control systems
70%
A proven methodology for energy efficiency
Identify potential savings Increased visibility of your energy consumption Benchmarking of your electrical equipment and installations Energy savings solutions with estimated ROI report
Invest to reduce consumption with proof of profitability Prioritisation of your energy efficiency management plan Optimised tariff management and reduction of electricity bill Reduction of CO2 emissions Commitment to achieved savings
Monitor and sustain savings Monitoring of all energy sources Key Performance indicators (KPI) definition Real time monitoring and continuous improvement
Potential SavingsEfficient % of potential energy savings
Inefficient
A 0
B 10% TargetB
C 20%
D 30% Initial situationD
E 40%
F 50%
G 60%
Recommendations for energy efficiency measures based on investment and savings potential Savings are outlined in energy cost and CO2
Outline of measurement and verification (M&V) plan
Proposal of an EnergySTEP master plan
Energy efficiency investment decision-making assistance matrix
Compressed air
Office lightingIndustrial lighting
Refrigeration unit
Motor revampingMisc.
Inve
stm
ent
Energy savings potential
Limited
LowM edum High
Significant
Major
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Making power safe, clean, available and reliable
Energy management
Power and energy meters • PowerLogic ION7650
• PowerLogic ION7550
• PowerLogic PM800 series
>
Power metering
Energy use analysis through advanced power management systems
Advanced software solutions
Planning
Norm
ality
Po
st-e
vent
Event or crisis
PowerLogictechnology
Defineobjectives
Identifymonitoringpoints
Evaluate, analyse &benchmark Review
results and report
Adapt/refineprocesses/procedures
Repeat to sustain performance
The right products for the right job
• PowerLogic ION™ EEM • PowerLogic ION Enterprise™• PowerLogic SCADA
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Intergrated energy management architectures
Process optimisationAdvanced process control technologies to optimise complex and multivariable processes.
Power metering, monitoring software and energy management systemThe comprehensive drivers of energy efficiency integrating all related energy inputs. Control the cost, quality and reliability of your energy.
EmissionsSummarise all facility emissions performance by aggregating data from all processes. This solution enables you to categorise scope 1, 2 and 3 emissions.
WAGESMeasure, manage and control the active spectrum of your energy utilisation, including water, air, gas, electricity and steam (WAGES).
Motor controlMining operation performance is strategically linked to the efficiency of the electrical motors that run countless operations across the entire plant. Our range of motor management solutions offer greater efficiency for energy intensive applications such as ventilation, pumping and compressed air.
Production energy optimisation (PEO)Manufacturing Executive Systems (MES) combined with an energy management systems provide the ability to optimise energy utilisation. PEO merges mining intelligence tools to understand energy intensity.
ServicesOur teams of professional engineers with mining industry experience can perform a complete site assessment that includes:• Data collection and analysis• Financial analysis and ROI indication• Remote monitoring and optimisation• Training
Power qualityLoad balancing, power factor correction and harmonic filtering.
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Your MMM security and access solutions need to be
Security management and access control
Single-seat view of your entire security domain
Security, process management, health and safety
IP Network
IntrusionDetection
Fire & Life Safety
EnergyManagement
BuildingManagement
PowerManagement
IntegratedControl Platform
Intelligent
Integrated
Reliable
• Protect people• Reduce risks• Secure property and infrastructure• Mitigate liability• Secure business continuity• Comply with insurance regulations• Integrate into IT, HR, finance and site management• Provide a single seat view of your entire security domain
Customer benefits
• Simplified usage• Faster response times• Improved overall security• Reduced costs
• Peace of mind
” Maintaining securitydemands constant vigilance.Constant vigilance demands integration.
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Security and access control solutions • Access control Controlling access to a facility and its assets is fundamental for a safe and secure environment.
• Video surveillance Video security that provides immediate and actionable information.
• Intrusion detection An integrated intrusion detection system that provides real time alerts of intrusions anytime and anywhere
they occur.
• Biometric integration Demanding access control and identity authentication systems based on biometric technologies including
hand geometry, iris recognition, vascular pattern, voice recognition and most commonly used, fingerprint recognition.
” CCTV that integrates into IT, SCADA, HR, Finance and your facilities management system
” Maintaining securitydemands constant vigilance.Constant vigilance demands integration.
ExSite® IP Series Explosion Proof Positioning system & fixed housing
> Pan Tilt & Zoom – IP67
> Auto Focus
> H.264, Mpeg4 and
MJPEG Compression
Capability
> Day/Night Models with
Mechanical IR Cut Filter
> ATEX Part ‘D’ Accredited
Sarix Thermal PTZ
> Integrated PTZ
> TCP/IP & Composite
Connectivity
> Thermal Image
Detection - up to 3100
meters (100mm lens)
Horizon PTZ
> Pan Tilt & Zoom 36x
Optical zoom that can
see 18° above the
horizon
> H.264 True Day/Night
Camera
Spectra IV Environmental/Pressurised PTZ Dome
> Stainless Steel – IP67
> Pressurised Housing
> Nitrogen Oxide Cooled
> Internally Fitted Single or
Multimode Fibre Module
options
> x29 or x36 Optical
Zoom
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Critical power and data centres
Critical power solutions
Your critical power solutions need to be
Reliable
Customised
Engineered
• Comprehensive solutions - unmatched range of UPS’s, rectifiers and inverter systems, active filters and static transfer switches.
• Robust and reliable systems - designed for harsh and severe environments.
• Customised and engineered solutions to meet customer requirements.
Increase power availability
Increase system uptime
Secure power protecting systems based on best in class products
Galaxy 3500In: 380 - 440VOut: 230V (1)
Out: 380 – 415V (3)96%Up to IP5110 – 40 kVA1 & 3 ph.
Galaxy 5000 In: 380 - 440VOut: 380 - 440VUp to IP3220 – 120 kVA3 ph.
Galaxy 7000 In: 380 - 440VOut: 380 - 415VUp to IP32160–500 kVA3 ph.
• APC (by Schneider Electric)
” Protecting all power systems, AC or DC, single and three phase, including mission critical applications.
• UNIFLAIR technical cooling solutions for industrial systems
ERCC*Low noise
Ultra low noise50 – 120 kW
ISAC**Low noise
Ultra low noise50 – 110 kW
BREC””Low noise
Ultra low noise400 – 1200 kW
94%
94%
Galaxy 300
In: 380/400/415V (3ph. + Neutral) Out: 3:1 – 220/230/240VOut: 3:3 – 380/400/415V
(3ph. + Neutral)
93%Up to IP20
10 – 40 kVA (3:3)
10-30kVA (3:1)
3 ph.
ARAC”Low noise
Ultra low noiseCooling 120 – 260 kWHeating 129 – 285 kW
Air-cooled water chillers & heat pumps
Air-cooled water chillers & heat pumps
Air-cooled water chillers
Air-cooled water chillers & heat pumps
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Typical applications to be secured in MMM Industry
Cooling Downtime management system
Ventilation Elevators
Degassing devices Control centre & control rooms
Floatation cells SCADA & DCS
Bio or oxy pressure leaching Emergency & security systems
Lubrication pumps Data warehouse
Containerised UPS and Data Centres
Bypassswitchboard(optional)
Primaryswitchboard
Externalloadbank
switchboard(optional)
Criticalswitchboard
Clean agentfire-suppression
system
Isolationtransformer(optional)
APC InRowcooling units
APC Symmetra PX500kVA UPS
BattBatt
BattBatt
PMPM
I/O
Anti-statictile floorPersonnel
access door
Personnelaccess door
40ft
8ft
9.5ft
Rearaccessdoor-InRow
coolingunits
Rearaccessdoor-UPS
Grounding plate -(6) places
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Medium voltage electrical distribution
Comprehensive MV distribution solutions
Compact and modular in & outdoor switchgear
• Ringmaster630 A - 13.8 kV BS & IEC standard
Integral self-powered protection with TLF(time fuse link)
> Compact and modular indoor switchgear
• RM6630 A - 24 kV IEC standard
CB protection with self powered VIP relay (or fuse protection)
> Compact indoor switchgear
• CAS 36630 A - 36 kV IEC standard
Fuse protectionCB protection
>
Ring Main units
Gas insulated switchgear
Safe power distribution solutions that improve efficiency and reliability through seamless integration to all equipment.
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• SM6-241250 A - 24 kVIEC standard
Fuse protection or CB with VIP or Sepam relay
> • SM6-361250 A - 36 kVIEC standard
Fuse protection or CB with Sepam relay
> • GenieEvo2500 A - 13.8 kVBS & IEC standard
Fixed Vacuum CB Virtually NO Maintenance
>
Modular cubicles
• MCSET4000 A - 24 kV50KA/3sIEC standardCB with Sepam relay
> • NEX3150 A - 24 kV31.5KA/3s IEC standardCB with Sepam relay
> • F4002500 A - 36 kV25KA/3sIEC standardCB with Sepam relay
>
Metalclad cubicles
• GMSET4000 A - 36 kV31.5KA/3sIEC standardCB with Sepam relay
> • CGSET2500 A - 36 kV40KA/3s IEC standardCB with Sepam relay
> • MOTORPACT3150 A – 7.2 kV50KA/2s< 3800kWIEC standard
>
Distribution services include
Air insulated switchgear
Air insulated switchgear
Gas insulated switchgear
• Substation automation• Feeder automation• Volt/VAR management• Real-time condition monitoring• Enhanced distribution management solutions
• Containerised substations
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Low Voltage Power and Motor Controls
Low Voltage Electrical Division
> Features
• Possible to bolt multiple containers together.
• Options include tropical roofs, internal cladding, special flooring, lighting &
small power, air conditioning, pressurisation fans, fire detection, emergency
doors etc.
• Suitable for MV and LV Switchgear, PLC Panels, VSDs, UPSs etc.
• Can be fitted with windows if required.
• Cable entry through floor, or side-mounted, external cable boxes.
• Reinforced for transportation purposes.
• Special paint finishes to customer specifications.
> B100 series> Dimensions (W x H x D)
600 x 2400 x 670
600 x 2400 x 800
800 x 2400 x 670
800 x 2400 x 800
> Features
• Segregated, modular construction
• Top or bottom main busbars
• Top or bottom cable entry
• Field terminations in back of panel
• 100mm plinth (customised for container use)
• Lifting plates for handling / transport
• Protection standard IP42/54/55
• Compatible with all makes of equipment
• Fully extendible
• Fixed or semi-withdrawable pattern
> C100 series> Dimensions (W x H x D)
600 x 2400 x 670 800 x 2400 x 800
600 x 2400 x 800 400 x 2400 x 670 Term. Cubicle
800 x 2400 x 670 400 x 2400 x 800 Term. Cubicle
> Features
• Segregated, modular construction
• Top or bottom main busbars
• Top or bottom cable entry
• Seperate termination cubicle adjacent to starter panel
• Single or double-sided component mounting
• 100mm plinth
• Lifting plates for handling / transport
• Protection standard IP42/54/55
• Compatible with all makes of equipment
• Fully extendible
• Fixed or semi-withdrawable pattern
Containerised substations
B100/ C100 MCC - LV Switchboards
Maximise production time and increase safety by ensuring the reliability of your LV Electrical Installation
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> Features
• Segregated modular construction
• Main busbars up to 7300 Amps
• Dropper busbars up to 4000 Amps
• Fixed, semi-withdrawable or fully
withdrawable pattern
• Up to form 4b separation
• Degree of protection IP31/41/54
• Rated insulation voltage 1000V AC
• Internal arc tested 100kA/300mS
• Earthquake tested
• IEC 61439/SANS 1973-1 compliant
• Impulse withstand 12kV
• Short circuit withstand 150 kA/1 Sec
OKKEN - LV switchboards
> Features
• Variety of enclosures and custom built specials.
• Compatible with all makes of PLC equipment
• All aspects of design, assembly, wiring, testing,
soft-ware, programming and configuration
covered
• Free-standing solutions, or incorporated into
MCC’s
• Full factory acceptance test prior to dispatch
• Full spectrum of standard and special hardware
combinations and custom configurations
Programmable Logic Control (PLC) panels
> Applications
• Containers
• Frames
• Enclosures
• Panels
> Features
• Various construction types: Enclosed and
frame-mounted
• Single or multiple enclosures
• Designed to suit specific application
• Compatible with all makes of equipment
• Natural ventilation or forced cooling options
• Rating up to 650kW
• Free-standing panels, or incorporated into
MCC’s
• Operational voltages up to 1000 Volts
Variable Speed Drive (VSD) & Soft Starter panels
> Applications
• PLC, Motor Control or Distribution
> Features
• Dimensions: To suit customer requirements
• Main busbars: Top or bottom, fully extendible
• Dropper busbars: To suit design requirements
• Cable entry: Top and / or bottom
• Access: Front and / or back
• Construction: From 1 up to form 4 - fixed or
d-mountable pattern
• Protection standard: Up to IP55
• Handling: Lifting plates or eye bolts
• Equipment: Compatible with all makes
Custom control panels
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MotorSys
Optimising the energy efficiency of your assets
3 Remote control and monitoring of your installation
A continuous, real-time communication interface with your control and
monitoring systems for energy management and process control.
> MotorSys™ iPMCC solutions communicate with the major industrial local area
networks on the market (Ethernet TCP/IP, Profibus-DP, DeviceNet, Modbus, etc.).
> With data delivered in real time, your operational and maintenance staff will
have immediate access to the relevant information to control your motors and
electrical distribution locally or remotely.
> Warning messages can be sent automatically to a mobile phone in the event of
an alarm or group of alarms.
2 Information for local operation, maintenance and upgrading of your installation
Information on electrical distribution, motor operation
and power consumption can be accessed.
> MotorSys™ iPMCC solutions can integrate a dedicated
human-machine interface (HMI) or communicate via a
personal computer directly on the motor starters.
1 Information for site engineering
With information delivered to ensure the traceability of
electrical distribution, motor operation and power consumption
data, installations are constantly improved.
> MotorSys™ iPMCC solutions make it easy to collect all the
statistics you need to develop effective plans covering the
operation, maintenance, optimisation and upgrading of your
installations, as well as energy efficiency.
Intelligent solutions for fast and easy access to information from anywhere, around the clock
Electrical energy flow
Data flow
Your Motorsystem needs to
Improve the dependability of your production tool in total safety
• Maximise production time by ensuring the reliability of your installation
• Provide safe LV electrical distribution
Manage lead times and reduce costs
• Keeping lead times and risks under control
• Includes intelligent tools to help you design and implement safe and scalable systems
Particularly your electrical energy costs
• Reduce production costs
• Reduce energy consumption and allocate electricity consumption per motor to applications
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> Power circuit protection and control
> Power consumption and quality measurement
> Integration of the electrical distribution functions (PCC), motor control and protection functions (MCC) into intelligent and communicating architectures (iPMCC)
> Process automation
> Motor motion control
> Motor control and protection
Customised solutions incorporating the best products and systems from Schneider Electric
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PlantStruxure Automation and Control
An architecture for process and energy managementIn order to meet your challenges you
require a control system that is not only
easy to engineer and simple to maintain,
but that delivers a clear picture about
what is happening in your process.
You need a control system that can easily
integrate with third-party devices and
that provides added value in the form of
Historian and Manufacturing Execution
System functionality. In short, you need
a system that drives increased return
on assets and meets the needs of your
application.
The unique features such as Global Data
access, high-availability and distributed
architectures along with hot-standby
redundancy, and more, mean that
PlantStruxure offers everything you
need to meet your process automation
requirements.
> Energy Management• iPMCC to optimise energy consumption
• Smart power and energy meters
• Variable-speed drives for better energy
efficiency
> Manufacturing Execution system• Real-time access to plant and business information allowing key
personnel to identify and act on opportunities to maximize plant
and process efficiency and to correct problems before they
impact on supply chain, regulatory compliance, and production
Process
Enterprise
Plant
Field
Redundant SCADA
System Servers
Drive
Motor Starter
Hot-Standby Controller PAC
Smart Instrumentation
Distributed IO
SCADA Operator Clients
Historian
Remote IO
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> Historian• Collects all process, quality, energy, and other data from across
your site and generates detailed reports to help the decision-
making process
• Based on industry standard technologies
• Data security to prevent unauthorised viewing or tampering
> Networking• Transparent communication between all
system components
• Standard Ethernet technology and
industrial protocols
• Dedicated device network support
including Modbus TCP, Ethernet/IP,
Profibus
> Engineering• Engineer and modify your entire system
from a dedicated engineering station
• Flexible engineering tools in order to
support your efforts to be more efficient
• Reusable and extensible object libraries
for standardisation
• Off-line simulation to reduce testing and
commissioning
> Operation• The link between the operator and the
process
• Easy system navigation
• Powerful alarm management
• Advanced trending and process
visualisation
• A range of client options including web
clients and smart phones
> Control• Scalable family of programmable
automation controllers to meet all
control requirements
• SIL2 and SIL3 safety systems
• Hot-swoppable processors, I/O, and
communication modules and power
supplies
• Advanced process control functionality
• Configuration based on IEC61131-3
standard29
Engineering Station
Motor Protection
PAC Safety Controller
Plant Floor HMI
Energy Monitoring
Remote IO
Batch System Manufacturing Execution System
ERP System
Remote Site iPMCC
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High performance drives
Proven solutions for low-voltage and medium-voltagedrive applications
> Energy efficiency • Up to 30% energy savings
for compressors
• Up to 50% energy savings
for pumps
• Up to 70% energy savings
for fans
> Optimised plant Save time: • Pre-engineered Altivar drive systems for quick
quoting and order process
• Reduced installation and commissioning time
Save energy: • Optimised energy efficiency of electric motors
and cooling systems
• Energy regeneration for applications with motors
operating in generator mode
Reduce maintenance: • Smooth motor start-up reduces mechanical
stress
> Increased availability and work comfort • Fully closed enclosures with the highest
protection degree for use in harsh environments
• Ambient temperature up to 55oC • Full load tests / detailed functionality tests
• Low noise level
• Quick start-up and easy commissioning
> Customised solutions for your site Innovative air or water cooling solutions: • Internal cooling – fully encapsulated power
electronics through internal cooling circuits
• External cooling – significantly reduced air
conditioning due to external heat exchanger
• Standardised solutions with step-up transformers
allow cable lengths of +1000 m
> Intelligent cooling • Reduced heat losses in
electrical rooms
• Best protection for drive
systems in process areas
• Totally closed drive systems
for harshest environments
> Harmonic mitigation • All drive systems are equipped with harmonic reduction components
• Optimised multi-pulse solutions for high power drives
• Low harmonic drive systems to meet all harmonic standards
ReliabilityTested and approved cooling system with optimised air flow guidanceFlexibility for programming & communicationrequirementsGraphic terminal with customisable display and many field-bus options for easy integration in your automation systemFlexibility for control requirementsLarge and swivelling control panel for customisation of drive controlFlexibility for application requirementsIncoming/outgoing section configurable according to customer needsConfigurable assemblySeparate enclosure for optional motor choke and ample space to connect the motor cables
Engineered Variable Speed Drives and Mine Winders
From 90 to 2400 kW From 280 kW to 12.5 MWFrom 380 to 690 V From 3 kV to 11 kV
Low Voltage Medium Voltage
23
Specialised solutions varying from water-cooled to Active Front End applicationsOptimise your low-voltage and medium-voltage applications with our standardised and customised drive solutions.
• User-friendly operation • Graphic terminal or PC • Quick programming, commissioning and
maintenance
• Optimised cooling systems • Tested and proven cooling systems even
for the highest protection degree
• Simple configuration • Pre-configured options based on modular
systems
• Quick installation • Easy access to all terminals
• Wide choice of drive systems • Complete range of low-voltage and medium-
voltage drive solutions
• Easy integration • Simple to implement in existing control systems • Compatible with main fieldbuses such as
Modbus, CANopen, and Profibus DP
• High availability • Risk-free maximum machine efficiency
• Customised solutions • Various solutions for best total drive system
efficiency
Typical applications• Feeders, conveyors • Mills, separators • Stackers, reclaimers • Hoist applications, converter tilt devices
• Crushers, slurry pumps • Rotary kilns • Tunnel boring machines (TBM)
>
Local HMI
High Speed RedundantPLC
High Speed RedundantPLC
SCADAControlRoom
DigitalSupervision
Dual Loop Ethernet Connecting PLC to:Local MMI and Control Room
TransformerDC up to 4000 AmpsLV AC 4Q up to 2.4MWMV AC 4Q up to 10 MW
SwitchgearPanel
AC & DC Motor Low or MediumVoltage
UPSEmergencyGenerator
Dual Loop Ethernet Connecting PLC to:Drive, LV/MV Panel and UPS
Hoist machine
Safety systems
Dual or Single ChannelCommunication to PLC
Can OpenProfibusEthernetDigitalAnalog
HydraulicSystems
Encoders
Sensors
Cameras
Accesscontrol
Weightmeter
Schneider scope
Energy flow
Mine winder solution>
Harmonic mitigation
Increase power quality
Regenerative operation
Increase energy efficiency
Active Front End>
• New Projects• Retro fitting/modernisation• Stage winders• Personnel & equipment
winders• Operation winders for ore
extraction
24
Ampla MES Ampla – Mining Execution Systems
24
Your Ampla and MES solution needs to
Optimise your MMM assets efficiency
• Improving throughput and material grade
• Increase the reliability and validity of your data
• Connect people to information throughout the enterprise
• Enable data analysis and support powerful reporting tools
• Comprehensive energy reports for a ‘green’ environment and help you
meet regulatory requirements
• Reduce downtime and eliminate production variations
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Growing demand for raw materials and minerals.
Real-time visibility of your stockpiles and work in process inventory.
A lack of materials visibility often leads to a financial impact. Our solution gives you the tools to increase production and quality.
Increased Operational Effectiveness
Analysing Information
ContinuousImprovement
Regulatory Complianceand Processes
ActP lan
Check Do
Collect Data, Perform Mathematical Exact Balance and Create Information
Automated andIntegrated Processes
FinancialReporting andStatutory Due Diligence
ERP
SCADA
Historian LIMS
Scales MassBalance
Increase the reliability and validity of your data
Dashboards are visual interfaces with data
Real-time energy effectiveness
Current OEE
OEE is tracked with energy usage over consumption events in the same context.
Production energy effectiveness
26
Services & Support
Electrical Services
Engineering services
• Power system assessment and design services
• Power quality correction• System analysis including
Arc Flash Studies (NFPA 70E Compliance)
> New installation services
• Start-up and commissioning
• Turnkey solutions
> Maintenance & testing
• Preventive maintenance and testing
• Maintenance records services
• Service agreements
>
Modernization & upgrade
• Switchgear modernization solutions
• Direct Replacement Units for Low-Voltage (LV)Motor Control Centers (MCCs)
> Substation Solutions
• Design and construction services
• Powersub Medium-voltage (MV)Vacuum Substation Breakers
>
Services include
• Infrared viewing windows• Extended warranties
allow you to protect your investment for years to come
>• Customer training on
equipment operation and maintenance by qualified factory-trained technicians
• Circuit breaker reconditioning• Vacuum starter conversion
• Expert engineering services
• Substation service and repair
Services to improve your electrical installation performance
27
Automation Services
Partnership for long-term reliabilityand performance
Continually enhance performance andenable personnel to ensure optimisedoperations and efficient use of equipment
Expert consultants to analyseexisting systems and deployproposed solutions
Fast reaction to failure andmalfunction
Experienced field engineers as solutionspartners throughout project lifecycle
Partnering for project solutions and execution capabilities throughout the life cycle of your operation.
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Services and support
Automation Solution CentreSchneider Electric’s automation solution centre (ASC) has been providing global business solutions, engineering services and software to the automation market for more than 35 years.
With an outcomes based focus, Schneider Electric’s ASC delivers customer solutions based on Schneider Electric technologies for plant automation, industrial information systems and integrated enterprise solutions.
Hardware Design• Hardware architecture and interface design• Hardware programming and configuration
>
Project Engineering• Configuration and customer development• System integration and implementation• On-site support and application training
>
System Design• Scope and requirements definition• Solution design• PLC, SCADA and MES standards and design• Third party product integration e.g. ERP,
Historian, OPC
>
Change Management• Change management strategy and planning• Business process analysis• Operator and manager coaching• Facilitate continuous improvement
teamwork
>
Project Management• Program management• Project planning and control• Risk and issue management• Cost and budget management
>
Strategic Services• Executive and stakeholder workshops• Best practices assessment• Value stream mapping• Business case and ROI assessment
>
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Schneider Electric South Africa (Pty) LtdCompany registration: 1971/002841/07
Head office: 1 River View Office Park, Janadale Ave,
Halfway Gardens, Midrand, 1685
Tel: +27 11 254 6500
www.schneider-electric.co.za
Email: [email protected]