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American Welding Society
Design Handbook for Calculating
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DESIGN HANDBOOK for
CALCULATING FILLET WELD SIZES
Located, reviewed and reformatted under the AWS Product Development Committee as a service
for quality-minded welding fabricators.
This publication is designed to provide information in regard to the subject matter covered. It is made available with the understanding that the publisher is not engaged in the rendering of professional advice. Reliance upon the information contained in this document should not be undertaken without an independent verification of its application for a particular use. The publisher is not responsible for loss or damage resulting from use of this publication. This document is not a consensus standard. Users should refer to the applicable standards for their particular application.
American Weldlng Society 550 N.W. LeJeune Road, Miami, Florida 33126
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FOREWORD
The design of a welded connection is usually the first operation in the construction of a welded product. The optimiza- tion of the design for the initial manufacturability and the life cycle performance of the component is a challenge to the designer.
Fillet welds are the most common joint designs in the fabrication of many welded products. The use of fillet welds sim- plifies the material preparation effort and increases the opportunity for using automation in the welding operation.
Traditional designs base the size of the welds on the allowable unit loads that the welds are expected to experience in the intended applications. For sections of different thicknesses, the minimum fillet size can be governed by the thicker member.
While this approach is conservative, the weld sizes may not be the optimum. As the volume of weld metal is severely impacted by the size of the weld, each increase in the specified leg length has a dramatic effect on the amount of weld- ing required.
An alternative system for calculating fillet weld sizes was presented by two researchers. Selection of the correct fillet weld size is essential for the satisfactory performance of many weldments in service today. Fillet welds are used in vir- tually every industry, and when properly designed, provide effective and efficient connections. An alternate approach to the more traditional design philosophy is the basis for this handbook, and seeks to provide a method for determining the optimum fillet weld size.
O Copyright 1997 by the American Welding Society. All rights reserved. Printed in the United States of America.
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TABLE OF CONTENTS
Foreword .......................................................................................................................................................................... ii 1 .O Introduction .............................................................................................................................................................. 1 2.0 Development of Criteria ........................................................................................................................................... 1 3.0 Development of Fillet Weld Sizes ............................................................................................................................ 3 4.0 Fillet Weld Size Tables ............................................................................................................................................ 3 5.0 Assumptions ............................................................................................................................................................ 4 6.0 References .............................................................................................................................................................. 4
Appendix A ....................................................................................................................................................................... 9 Part I - Steel
Intercostal Member Ordinary Strength Steel .......................................................................................................................... 10 High Strength Steel ................................................................................................................................. 11 Quenched and Tempered Steel (HY 80) ................................................................................................. 12
Part II -Austenitic Stainless Steel Intercostal Member
Austenitic Stainless Steel ........................................................................................................................ 15 Ordinary Strength Steel .......................................................................................................................... 15 High Strength Steel ................................................................................................................................. 16 Quenched and Tempered Steel (HY 80) ................................................................................................. 16
Part III - Aluminum Alloy Intercostal Member
Aluminum Alloy 5052 .............................................................................................................................. 16 Aluminum Alloy 5083 .............................................................................................................................. 18 Aluminum Alloy 5086 .............................................................................................................................. 20 Aluminum Alloy 5454 .............................................................................................................................. 21 Aluminum Alloy 5456 .............................................................................................................................. 23
LIST OF TABLES Table
1 . Base Material Strength Values ................................................................................................................................ 5 2 . Filler Material Strength Values ................................................................................................................................. 6
LIST OF FIGURES Figure 1 . Double Fillet Welded Joint Loaded in Longitudinal Shear ....................................................................................... 7 2 . Double Fillet Welded joint Loaded in Transverse Shear ......................................................................................... 7
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STD=AWS FWSH-ENGL L997 .I 0784265 0539473 5bB
1 .O INTRODUCTION Selection of the correct fillet weld size is essential for the satisfactory performance of many weldments in service today. Fillet welds are used in virtually every industry, and when properly designed, provide effective and efficient connections.
Traditional designs base the size of the welds on the allowable unit loads that the welds are expected to experience in the intended applications. For sections of different thick- nesses, the minimum fillet size is governed by the thicker member (references 1 and 2).
While this approach is conservative, the weld sizes may not be the optimum. Fillet welds can be too large or too small and it is important to have the correct size for each connection. As the volume of weld metal is severely impacted by the size of the weld, each increase in the specified fillet weld leg length has a dramatic effect on the amount of welding required.
The larger than necessary welds will increase the amount of welding material, reduce the speed of welding, and increase the resultant distortion effects. All of these will have a negative impact on the economy of the work and the overall productivity of the operation.
Similarly, too small fillet welds will not provide the necessary performance for the weldment and will most likely result in repair work being required.
An alternative system for calculating fillet weld sizes was presented by two research- ers through reference 3. This approach is the basis for this handbook, and seeks to provide a method for determining the optimum fillet weld size. This document is not a standard.
2.0 DEVELOPMENT As the strength and ductility of fillet welded joints varies as a function of the loading OF CRITERIA direction, design equations must be developed for both longitudinal and transverse
shear loads. It is also fundamentally important that the equations be applicable for a wide range of base materials and filler materials.
It is common for all fillet welds to have a combination of longitudinal shear, Figure 1, and transverse shear, Figure 2. For design purposes, bending moments should be similar to transverse loading on the fillet welds. It is common in structural design for the intercostal member to be the "weaker" member in the joint. For these cases, the longitudinal shear connection need only develop the ultimate shear strength of the intercostal member, and the transverse shear connection must develop the ultimate tensile of strength of the intercostal member. When welds are designed for these load- ing conditions, they are normally adequate for the variety of combinations of shear and tension loads that a member can sustain.
Traditionally, fillet weld size is based upon the thickness of the "weaker" member and two mechanical properties, the ultimate tensile strength of the base material, and the longitudinal shear strength of the weld material. The alternate method, presented in this handbook, requires six equations and four mechanical properties, the same two as before, plus the ultimate shear strength of the base material and the transverse shear strength of the weld material for the intercostal member. A similar set of equa- tions is required for the continuous member.
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For each fillet weld connection, there can be a failure in one of three locations in the weld zone:
l. Failure through the throat (ignoring bead reinforcement or penetration). 2. Failure in the heat affected zone of the intercostal member. 3. Failure in the heat affected zone of the continuous member.
Based upon the geometrical relationships and the two directions of loading, a series of equations can be developed that will result in a fillet weld size that will provide a load carrying capacity equal to either the intercostal or continuous member, ¡.e., a 100% efficient weld.
For longitudinal loading:
Failure Location Intercostal Member Continuous Member
Weld Throat Tl x us, S = 1.414 U,, Tc x us,
= 0.707 ULS
HAZ Boundary (Intercostal) S = 0.454 Tl Tc x us, 1.1 us, S =
HAZ Boundary (Continuous) Tl x us, S=-
2.2 us, S = 0.909 Tc
For transverse loading:
Failure Location Intercostal Member Continuous Member
Weld Throat Tl x 'TI Tc x us, S = 1.414 U,, S = 0.707 U,,
HAZ Boundary (Intercostal) Tl x 'TI S=-
2.2 us, Tc x us, 1.1 u,, S =
HAZ Boundary (Continuous) Tl x UTI Tc x us, S=-
2.0 UTC S = u TC
Fillet Weld Size Thickness of Intercostal Member Thickness of Continuous Member Ultimate Tensile Strength of Intercostal Member Longitudinal Shear Strength of Weld Metal Shear Strength of Intercostal Member Transverse Shear Strength of Weld Metal Ultimate Tensile Strength of Continuous Member Shear Strength of Continuous Member
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STD-AWS FWSH-ENGL L997 m 07842b5 0539475 330 E
.O DEVELOPMENT T OF FILLET til WELD SIZES b'
SI
4.0 FILLET WELD SIZE TABLES
S
e IT
F b ir ir
F
F C1
tl
E
ables 1 an 2 provide the mechanical properties required to solve the various equa- ons. References 4, 5, and 6 are the sources for the majority of the values. For the ase materials that do not have published values for shear strength the following con- ervative estimates have been made:
Shear strength = 0.75 x tensile strength (steels)
Shear strength = 0.60 x tensile strength (aluminum)
8imilarly, for the filler material values, selected data is not readily available, so mathe- ratical relationships have been used to complete the table. As documented in refer- nce 3, a conservative value for filler metal transverse shear strength is:
Transverse shear strength = 1.33 x longitudinal shear strength
or most designs, the intercostal member is the weakest member of the assembly for 0th longitudinal and transverse loads. Exceptions to this include, cases where the ltercostal member is much thicker than the continuous member or the strength of the ltercostal member is much greater than that of the continuous member.
he tables contained in Appendix A specify the minimum fillet weld size required to rovide a 100% connection for those cases where the intercostal is the weaker mem- er. The sizes were derived by solving the six equations presented in Section 2.0 for le intercostal member. To be conservative, the largest calculated value has been elected as the required weld size. For convenience, the decimal value has been Iunded up to the nearest 1/16 in. dimension.
or example, where the intercostal member is high strength steel, 1/4 in. thick, the ontinuous member is high strength steel, 1/4 in. thick, and the weld material is i701 8,
hen:
T, = 1/4 in. Tc = 1/4 in.
md from Tables 1 and 2:
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STD-AWS FWSH-ENGL L977 0784265 051947b 277 m
S, = 0.454 (1/4) = 0.01 1
(1 /4) (56250) ’3 = 2.2 (56250) = 0.011
(1/4) (75000) ’5 = 2.2 (56250) = 0.150
(1 /4) (75000) ’6 = 2.0 (75000) = 0.125
Therefore, the controlling size is 0.1 70 or 3/16.
5.0 ASSUMPTIONS The fillet weld sizes presented in Appendix A are only valid for 100% efficient double continuous fillet welds. For designs that require unequal fillet legs or require skewed fillet weld connections, alternate sources of information are required.
Also, the values presume that the intercostal member will always be the weaker mem- ber of the design. As this is true in the great majority of structural designs, the tables have been constructed accordingly. For those designs having the continuous member as the weaker member, the formulas contained in Section 2.0 for the continuous mem- ber may be used to calculate the optimum fillet weld size.
The data presented in Appendix A must be used with correct welding procedures. It is understood that the joining of the materials is controlled by an appropriate welding procedure. Considerations of the essential elements of welding procedures, and other essential features required for a specific weld application, are not incorporated in the derivation of the weld tables.
6.0 REFERENCES l . Welding Handbook, Volume 1, Eighth Edition, American Welding Society, 1987.
2. Welding Handbook, Volume 5, Seventh Edition, American Welding Society, 1984.
3. “Reduced Fillet Weld Sizes for Naval Ships,” R.P. Krumken, Jr. and C.R. Jordan, Welding Journal, American Welding Society, April 1984.
4. MIL-STD-1628, Fillet Weld Size, Strength and Efficiency Determination, June 1974.
5. “Evaluation of Fillet Weld Shear Strength of FCAW Electrodes,” Welding Journal, American Welding Society, August 1989.
6. Mare Island Naval Shipyard Technical Report 138-4-80, Revision A, December 1980.
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Table l .
BASE MATERIAL STRENGTH VALUES
Minimum Ultimate Base Material Type Tensile Strength (psi) Shear Strength (psi)
Quenched and Tempered 11 4,000 85,500 Alloy Steel (HY-100)
Quenched and Tempered 96,000 72,000 Alloy Steel (HY-80)
High Strength Steel (A588) 75,000 56,250
Ordinary Strength Steel 60,000 45,000 0436)
Austenitic Stainless Steel 75,000 56,250
Nickel Copper Alloy 70,000 46,000
Nickel Chromium Iron 80,000 57,000
Aluminum Alloy 5456 45,000 27,000
Aluminum Alloy 5454 36,000 2 1,600
Aluminum Alloy 5086 38,000 22,800
Aluminum Alloy 5083 40,000 24,000
Aluminum Alloy 5052 25,000 15,000
Copper Nickel (70/30) 45,000 22,500
Copper Nickel (90/1 O) 40,000 20,000
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Table 2.
FILLER MATERIAL STRENGTH VALUES
Minimum Average Average Ultimate Tensile Longitudinal Shear Transverse Shear
TY Pe Strength (ksi) Strength (ksi) Strength (ksi)
E11018M 110 79 105 E l O01 8M 1 O0 72 99 E901 8M 90 69 91 E801 8 80 62 82 E701 8 70 59 78 E601 O 62 49 65 E309 80 58 77 E31 6 70 61 81 ENiCrFe-3 80 61 81
ECuNi 50 45 60
Bare Electrodes
ENiCu-7 70 60 80
ER120S-1 ER100S-1 ER70S-X ER309 ER316L ERNiCr-3
ERCuNi ERCuSi ER5356 ER5556 ER4043 ER1100
ERN~CU-7
120 1 O0 70 80 70 80 70 50 50 35 42 24 11
87 83 59 67 61 55 53 45 18 22 24 13 7
116 99 78 89 81 73 70 60 24 29 31 17 9
Flux Cored Electrodes
ElOlTl 1 O0 E71T1 70
74 64
103 85
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Figure 1.
DOUBLE FILLET WELDED JOINT LOADED IN LONGITUDINAL SHEAR
Figure 2.
DOUBLE FILLET WELDED JOINT LOADED IN TRANSVERSE SHEAR
INTERCOSTAL
r INTERCOS #TAL
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APPENDIX A The values contained in the following tables are based upon the following statements:
l . The equations contained in Section 2.0 for the intercostal member being the weaker member have been used to develop the weld sizes.
2. The sizes shown in the tables are for 100% efficient double continuous fillet welds and do not include welds with uneven legs or skewed welds.
3. The maximum calculated size determined by the Section 2.0 formulas was selected in each case. The actual calculated decimal value was rounded up to the nearest 1/16 in. for presentation in the table.
4. It was assumed that 1/8 in. was the smallest weld size to be considered. For each case having the maximum calculated value to be less than 0.124 in., the optimum weld size was selected to be 1/8 in.
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PART I - STEEL Table A l Intercostal Member: Ordinary Strength Steel
Continuous Member: Ordinary Strength Steel -
Electrode Type Intercostal Thickness E601 O E701 8 E801 8 ER70S-X E71T-1
1 I0 1 10 1 /0 1 I0 1 /0 1 I0
1 I4 311 6 311 6 311 6 311 6 311 6
318 1 I4 114 1 14 1 14 1 I4
1 12 310 511 6 511 6 511 6 511 6
510 7/16 711 6 711 6 7/16 711 6
314 1 12 1 12 1 12 1 /2 1 12
Table A2 Intercostal Member: Ordinary Strength Steel
Continuous Member: High Strength Steel
Electrode Type Intercostal Thickness E601 O E701 8 E801 8 ER70S-X E71T-1
1 I8 1 I8 1 /8 1 /0 1 /a 1 18
1 I4 311 6 311 6 311 6 311 6 311 6
310 1 I4 1 I4 1 /4 1 I4 1 I4
1 12 318 511 6 5/16 511 6 511 6
510 711 6 711 6 711 6 711 6 711 6
314 1 I2 1 12 1 12 1 12 1 12
Table A3 Intercostal Member: Ordinary Strength Steel
Continuous Member: Quenched and Tempered Steel (HY 80)
Electrode Type Intercostal Thickness E7018 E801 8 E901 8 E l O01 8 E l l O1 8
1 /a 1 I0 1 I0 1 I0 1 /8 1 /0 1 I4 311 6 311 6 311 6 311 6 3/16
310 1 I4 1 /4 1 I4 1 I4 1 I4
1 12 511 6 511 6 511 6 511 6 5/16
510 711 6 711 6 711 6 711 6 711 6
314 1 /2 1 12 1 /2 1 12 1 /2
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PART I - STEEL (Continued)
Table A4 Intercostal Member: Ordinary Strength Steel
Continuous Member: Quenched and Tempered Steel (HY 80)
Electrode Type Intercostal Thickness ER70S-X ER1 OOS-1 E71T-1 E l 01T-1
118 1 I8 118 1 /a 1 I8
114 311 6 311 6 311 6 311 6
318 114 1 /4 1 /4 1 I4
112 511 6 511 6 511 6 511 6
518 711 6 711 6 711 6 711 6
314 1 12 1 /2 1 /2 1 /2
Table A5 Intercostal Member: High Strength Steel Continuous Member: High Strength Steel
Electrode Type Intercostal Thickness E6010 E7018 E801 8 E901 8 ER7OS-X E ~ ~ T - I
1 /a 1 /a 118 1 /a 1 /8 1 18 1 /a
1 I4 1 /4 311 6 311 6 311 6 311 6 311 6
318 511 6 511 6 1 I4 1 14 511 6 1 I4
112 711 6 318 318 511 6 318 511 6
518 911 6 711 6 711 6 711 6 711 6 711 6
314 518 911 6 1 12 1 /2 911 6 1 /2
Table A6 Intercostal Member: High Strength Steel
Continuous Member: Ordinary Strength Steel
Electrode Type Intercostal Thickness E6010 E701 8 E801 8 ER70S-X E7 1T- 1
1 /8 1 /a 1 /8 1 I8 1 /8 1 /8
1 I4 1 14 311 6 311 6 311 6 311 6
318 511 6 511 6 1 I4 511 6 1 I4
1 12 711 6 318 318 318 511 6
518 911 6 711 6 711 6 711 6 711 6 314 518 911 6 1 12 911 6 1 12
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STDeAWS FWSH-ENGL 1997 M 0784265 0519483 407 m
PART I - STEEL (Continued)
Table A7 Intercostal Member: High Strength Steel
Continuous Member: Quenched and Tempered Steel (HY 80)
Electrode Type Intercostal Thickness E701 8 E801 8 E901 8 E l O01 8 E11018
1 I8 118 118 118 118 1 I8
1 I4 311 6 311 6 311 6 311 6 311 6
318 511 6 1 I4 1 I4 1 14 114
112 318 318 511 6 511 6 511 6
518 711 6 711 6 711 6 711 6 711 6
314 911 6 1 12 1 12 1 I2 1 12
Table A8 Intercostal Member: High Strength Steel
Continuous Member: Quenched and Tempered Steel (HY 80)
Electrode Type Intercostal Thickness ER70S-X ER1 OOS-1 E71T-1 E l 01T-1
118 1 /a 1 /8 118 118
1 I4 311 6 311 6 311 6 311 6
318 511 6 1 I4 1 I4 114
1 12 318 511 6 511 6 511 6
518 711 6 711 6 711 6 711 6
314 911 6 112 1 12 1 I2
Table A9 Intercostal Member: Quenched and Tempered Steel (HY 80) Continuous Member: Quenched and Tempered Steel (HY 80)
Electrode Type Intercostal Thickness E901 8 E l O01 8 E l l O1 8 ER1 OOS-1 El OlT-1
I /a 118 I /a 1 /a 1 I8 118
1 I4 311 6 311 6 311 6 311 6 311 6
318 511 6 511 6 1 I4 511 6 511 6
112 318 318 318 318 318
518 1 I2 1 I2 711 6 711 6 711 6
314 911 6 911 6 1 12 911 6 911 6
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PART I - STEEL (Continued)
Table A10 Intercostal Member: Quenched and Tempered Steel (HY 80)
Continuous Member: Ordinary Strength Steel
Electrode Type Intercostal Thickness E701 8 E801 8 E901 8 E l O01 8 E11018
1 I0 1 I0 1 I0 1 I0 1 I0 1 I0
1 I4 1 I4 114 1 I4 1 I4 1 I4
310 310 511 6 511 6 511 6 511 6
112 711 6 711 6 711 6 711 6 711 6
510 911 6 911 6 1 12 112 112
314 11/16 510 510 510 510 I
Table A l l Intercostal Member: Quenched and Tempered Steel (HY 80)
Continuous Member: Ordinary Strength Steel
Electrode Type Intercostal Thickness ER70S-X ER1 OOS-1 E71T-1 E l 01T-1
1 I8 118 1 I8 1 I0 1 I0
1 I4 1 I4 1 I4 114 114
318 310 511 6 511 6 511 6
1 12 711 6 711 6 711 6 711 6
510 911 6 112 112 112
314 11/16 518 518 510
Table A l 2 Intercostal Member: Quenched and Tempered Steel (HY 80)
Continuous Member: High Strength Steel
Electrode Type Intercostal Thickness E7018 E801 8 E901 8 E l O01 8 E11018
1 10 1 I0 1 I0 1 I0 1 I0 1 I8
1 I4 1 I4 1 I4 311 6 311 6 3/16
310 310 511 6 S11 6 511 6 1 I4
1 12 711 6 711 6 318 318 318
510 911 6 911 6 1 12 1 12 711 6
314 11/16 SI0 911 6 911 6 1 12 -
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PART I - STEEL (Continued)
Table A l 3 Intercostal Member: Quenched and Tempered Steel (HY 80)
Continuous Member: High Strength Steel
Electrode Type Intercostal Thickness ER70S-X ER1 OOS-1 E71T-1 E l 01T-1
1 I0 1 I0 1 10 1 10 110
1 I4 1 I4 311 6 1 I4 311 6 310 310 511 6 511 6 511 6 112 711 6 310 711 6 310
510 911 6 711 6 1 I2 711 6 314 11/16 911 6 5/0 911 6
PART II -STAINLESS STEEL
Table A l 4 Intercostal Member: Austenitic Stainless Steel Continuous Member: Austenitic Stainless Steel
Electrode Type
Intercostal Thickness E31 6-1 5/16 ER31 6L
110
1 14
310
1 12
510
314
1 10
311 6
1 14
318
711 6
1 I2
1 10
311 6
1 I4
310
711 6
1 12
Table A l 5 Intercostal Member: Austenitic Stainless Steel
Continuous Member: Ordinary Strength Steel, High Strength Steel or Quenched and Tempered Steel (HY 80)
Electrode Type
Intercostal Thickness E309-15/16 ER309
1 10
1 14
310
1 12 I
510
314
110
311 6 511 6
310
711 6
911 6
1 /a 311 6
1 14
511 6 711 6 1 I2
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PART II -STAINLESS STEEL (Continued)
Table A l 6 Intercostal Member: Ordinary Strength Steel
Continuous Member: Austenitic Stainless Steel
Electrode Type
Intercostal Thickness E309-15/16 ER309
118
1 I4
318
112
518
314
118
311 6
1 I4
511 6
318
112
118
311 6
1 I4
511 6
711 6
112
Table A17 Intercostal Member: High Strength Steel
Continuous Member: Austenitic Stainless Steel
Electrode Type
Intercostal Thickness E309-15/16 ER309
1 I8
1 I4
318
112
118
311 6
511 6
318
1 /a 311 6
1 I4
511 6
518
314
711 6
911 6
711 6
1 /2
Table A l 8 Intercostal Member: Quenched and Tempered Steel (HY 80)
Continuous Member: Austenitic Stainless Steel
Electrode Type
Intercostal Member E309-15/16 ER309
118
1 /4
318
1 I2
518
314
118
1 14
318
112
911 6
11/16
1 /8
1 /4
511 6
711 6
1 I2
518 ~ ~~ ~~
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--`,,,,,,``````,`,```,,`````,``-`-`,,`,,`,`,,`---
STD-AWS FWSH-ENGL L777 0784265 0539487 052
PART 111 - ALUMINUM
Table A19 Intercostal Member: Aluminum Alloy 5052 Continuous Member: Aluminum Alloy 5052
Electrode Type
Intercostal Thickness ER5356 ER5556
1 /a
318
518
1 14
1 12
314
1 /a 1 14
511 6 711 6
1 12
518
1 /a
1 I4
511 6 711 6
1 12
518
Table A20 Intercostal Member: Aluminum Alloy 5052 Continuous Member: Aluminum Alloy 5083
I Electrode Type I ntercostal Thickness ER5356 ER5556
1 /a 1 /a 1 /a
318 511 6 511 6
1 14 1 14 1 14
I
112
518
711 6
1 12
711 6
1 12
I 314 518 518 I
Table A21 Intercostal Member: Aluminum Alloy 5052 Continuous Member: Aluminum Alloy 5086
Electrode Type
Intercostal Thickness ER5356 ER5556
1 /a
318
518
1 14
1 I2
3/4
1 /a 1 I4
511 6 711 6
1 I2
518
1 18
1 I4
511 6 711 6
1 I2
518
16 AWS Design Handbook Copyright American Welding Society Provided by IHS under license with AWS Licensee=Shell Services International B.V./5924979112
Not for Resale, 09/23/2005 15:27:54 MDTNo reproduction or networking permitted without license from IHS
--`,,,,,,``````,`,```,,`````,``-`-`,,`,,`,`,,`---
PART 111 - ALUMINUM (Continued)
Table A22 Intercostal Member: Aluminum Alloy 5052 Continuous Member: Aluminum Alloy 5454
Electrode Type
Intercostal Thickness ER5356 ER5556
1 /a 1 la 118
318 511 6 511 6
518 112 1 I2
1 I4 1 I4 1 I4
112 711 6 711 6
314 518 518
Table A23 Intercostal Member: Aluminum Alloy 5052 Continuous Member: Aluminum Alloy 5456
Electrode Type I Intercostal Thickness ER5356 ER5556 I
118
1 I4
318
518
1 I2
314
118
114
511 6
711 6
112
518
1 /a 1 I4
511 6
711 6
112
518 I I
Table A24 Intercostal Member: Aluminum Alloy 5083 Continuous Member: Aluminum Alloy 5083
Electrode Type
Intercostal Thickness ER5356 ER5556
114
318
518
1 12
314
114
310 112
518
314
114
318
518
1 12
11/16
AWS Design Handbook 17 Copyright American Welding Society Provided by IHS under license with AWS Licensee=Shell Services International B.V./5924979112
Not for Resale, 09/23/2005 15:27:54 MDTNo reproduction or networking permitted without license from IHS
--`,,,,,,``````,`,```,,`````,``-`-`,,`,,`,`,,`---
PART 111 - ALUMINUM (Continued)
I
Table A25 Intercostal Member: Aluminum Alloy 5083 Continuous Member: Aluminum Alloy 5052
Electrode Type
Intercostal Thickness ER5356 ER5556
118 118 1 18
1 I4 1 I4 1 I4
318 318 318
1 12 1 12 1 12
518 518 518
314 314 11/16
Table A26 Intercostal Member: Aluminum Alloy 5083 Continuous Member: Aluminum Alloy 5086
Intercostal Thickness ER5356 ER5556
118 1 I8 1 I8
1 I4
318
1 12
518
314
1 I4
318
1 12
518
314
1 I4
318
1 12
518
11/16
Table A27 Intercostal Member: Aluminum Alloy 5083 Continuous Member: Aluminum Alloy 5454
Electrode Type
Intercostal Thickness ER5356 ER5556
118 1 /a 1 I8
1 I4 1 I4 1 I4
318 318 318
1 12 1 /2 1 12
m 518 518
314 314 11/16
18 AWS Design Handbook Copyright American Welding Society Provided by IHS under license with AWS Licensee=Shell Services International B.V./5924979112
Not for Resale, 09/23/2005 15:27:54 MDTNo reproduction or networking permitted without license from IHS
--`,,,,,,``````,`,```,,`````,``-`-`,,`,,`,`,,`---
PART 111 - ALUMINUM (Continued)
Table A28 Intercostal Member: Aluminum Alloy 5083 Continuous Member: Aluminum Alloy 5456
Electrode Type
Intercostal Thickness ER5356 ER5556
1 I0 1 /a 1 I0
114 1 I4 1 I4
318 310 318
1 12 1 12 112
510 518 510
314 11/16 11/16
Table A29 Intercostal Member: Aluminum Alloy 5086 Continuous Member: Aluminum Alloy 5086
Electrode Type
Intercostal Thickness ER5356 ER5556
1 I0 1 I0 1 la 1 I4 1 I4 1 I4
318 310 310
1 12 112 711 6
518
314
510
314
911 6
11/16
Table A30 Intercostal Member: Aluminum Alloy 5086 Continuous Member: Aluminum Alloy 5052
Electrode Type I Intercostal Thickness ER5356 ER5556 I
118
1 I4
310
1 I2
518
314
1 I0
114
318
112
510
314
1 I0
1 I4
318
711 6
911 6
11/16
AWS Design Handbook 19 Copyright American Welding Society Provided by IHS under license with AWS Licensee=Shell Services International B.V./5924979112
Not for Resale, 09/23/2005 15:27:54 MDTNo reproduction or networking permitted without license from IHS
--`,,,,,,``````,`,```,,`````,``-`-`,,`,,`,`,,`---
PART 111 - ALUMINUM (Continued)
Table A31 Intercostal Member: Aluminum Alloy 5086 Continuous Member: Aluminum Alloy 5083
Electrode Type
Intercostal Thickness ER5356 ER5556
1 /a 1 la 1 la
318 318 318
518 518 911 6
1 I4 1 I4 1 I4
1 12 112 711 6
314 314 11/16
Table A32 Intercostal Member: Aluminum Alloy 5086 Continuous Member: Aluminum Alloy 5454
Electrode Type
Intercostal Thickness ER5356 ER5556
1 la
318
518
1 I4
112
314
1 /a
318
518
1 I4
1 I2
314
1 /a
318
1 I4
711 6
911 6
11116
Table A33 Intercostal Member: Aluminum Alloy 5086 Continuous Member: Aluminum Alloy 5456
Electrode Type
Intercostal Thickness ER5356 ER5556
1 /a
318
518
1 I4
1 12
314
1 /a
318
518
1 I4
1 12
314
1 /a
318
1 I4
711 6
911 6
11/16
20 AWS Design Handbook Copyright American Welding Society Provided by IHS under license with AWS Licensee=Shell Services International B.V./5924979112
Not for Resale, 09/23/2005 15:27:54 MDTNo reproduction or networking permitted without license from IHS
--`,,,,,,``````,`,```,,`````,``-`-`,,`,,`,`,,`---
PART 111 - ALUMINUM (Continued)
Table A34 Intercostal Member: Aluminum Alloy 5454 Continuous Member: Aluminum Alloy 5454
Electrode Type
Intercostal Thickness ER5356 ER5556
1 /a 1 /a 118
318 318 511 6
1 I4 1 I4 114
112 1 I2 711 6
518 911 6 911 6
314 11/16 518
Table A35 Intercostal Member: Aluminum Alloy 5454 Continuous Member: Aluminum Alloy 5052
Electrode Type
Intercostal Thickness ER5356 ER5556
1 I8 1 /a 1 18
1 I4 1 I4 1 14
318 318 511 6
112 1 /2 711 6
518 911 6 112
314 11/16 SI8 -
Table A36 Intercostal Member: Aluminum Alloy 5454 Continuous Member: Aluminum Alloy 5083
Electrode Type
Intercostal Thickness ER5356 ER5556
1 I8
114
3/8
1 /2
518
314
1 I8
1 I4
3/8
1 I2
911 6
11/16
118
1 I4
511 6 711 6
911 6
518
AWS Design Handbook 21 Copyright American Welding Society Provided by IHS under license with AWS Licensee=Shell Services International B.V./5924979112
Not for Resale, 09/23/2005 15:27:54 MDTNo reproduction or networking permitted without license from IHS
--`,,,,,,``````,`,```,,`````,``-`-`,,`,,`,`,,`---
STDmAWS FWSH-ENGL L977 m 07842b5 0519493 356
PART 111 - ALUMINUM (Continued)
Table A37 Intercostal Member: Aluminum Alloy 5454 Continuous Member: Aluminum Alloy 5086
Electrode Type
Intercostal Thickness ER5356 ER5556
1 /a
318
518
1 I4
1 I2
314
1 /a
3/a
1 I4
1 /2
9/16
11116
1 /a
1 I4
5/16
711 6
911 6
518
Table A38 Intercostal Member: Aluminum Alloy 5454 Continuous Member: Aluminum Alloy 5456
_____ ____~
Electrode Type ~~
Intercostal Thickness ER5356 ER5556
114
318
518
1 I2
314
1 I4
318
112
911 6
11/16
1 I4
511 6
711 6
911 6
5/a
Table A39 Intercostal Member: Aluminum Alloy 5456 Continuous Member: Aluminum Alloy 5456
Electrode Type
Intercostal Thickness ER5356 ER5556
1 /a 311 6 311 6
31a 711 6 711 6
518 11/16 11/16
1 I4 511 6 511 6
1 I2 911 6 911 6
314 71a 1311 6
22 AWS Design Handbook Copyright American Welding Society Provided by IHS under license with AWS Licensee=Shell Services International B.V./5924979112
Not for Resale, 09/23/2005 15:27:54 MDTNo reproduction or networking permitted without license from IHS
--`,,,,,,``````,`,```,,`````,``-`-`,,`,,`,`,,`---
PART 111 - ALUMINUM (Continued)
Table A40 Intercostal Member: Aluminum Alloy 5456 Continuous Member: Aluminum Alloy 5052
Electrode Type
Intercostal Thickness ER5356 ER5556
1 I8
1 I4
318
518
1 I2
314
311 6
511 6
711 6
911 6
314
n a
311 6
511 6
7/16
911 6
11/16
1311 6
Table A41 Intercostal Member: Aluminum Alloy 5456 Continuous Member: Aluminum Alloy 5083
Electrode Type
Intercostal Thickness ER5356 ER5556
1 I8 311 6 311 6
1 I4 511 6 511 6
318 711 6 711 6
518 314 11/16
1 12 911 6 911 6
314 718 1311 6
Table A42 Intercostal Member: Aluminum Alloy 5456 Continuous Member: Aluminum Alloy 5086
Electrode Type
Intercostal Thickness ER5356 ER5556
1 /a 311 6 311 6
1 I4 511 6 511 6
318 711 6 711 6
112 911 6 911 6
518 314 11/16
314 718 1311 6
AWS Design Handbook 23 Copyright American Welding Society Provided by IHS under license with AWS Licensee=Shell Services International B.V./5924979112
Not for Resale, 09/23/2005 15:27:54 MDTNo reproduction or networking permitted without license from IHS
--`,,,,,,``````,`,```,,`````,``-`-`,,`,,`,`,,`---
STD-AWS FWSH-ENGL 3997 m 07842b5 0539495 327 m
PART 111 - ALUMINUM (Continued)
Table A43 Intercostal Member: Aluminum Alloy 5456
Continuous Member: Aluminum Alloy 5454
Electrode Type
Intercostal Thickness ER5356 ER5556
1 I8 311 6 311 6
1 I4 511 6 511 6
318 711 6 7/16
518 314 11/16
1 I2 911 6 911 6
314 718 1311 6
24 AWS Design Handbook Copyright American Welding Society Provided by IHS under license with AWS Licensee=Shell Services International B.V./5924979112
Not for Resale, 09/23/2005 15:27:54 MDTNo reproduction or networking permitted without license from IHS
--`,,,,,,``````,`,```,,`````,``-`-`,,`,,`,`,,`---