Download - Fuso FE_FG Part
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BODY BUILDERS DRAWINGS AND
SUPPORTING DATA
LIT. No. LTE04001-A
JUNE 2004
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INTRODUCTION
This book has been de signed to provid e information for body and equipme nt manufacturers who
mount their products on MITSUBISHI-FUSO FE.FG chassis.
We believe that all the d etailed information which is essential for that purpose is contained in this
book, but if you require any additional data or information, please contact:
MITSUBISHI FUSO TRUCK OF AMERICA, INC.
2015 Center Square Road,
Logan Township, NJ 08085
(Phone : (856) 467-4500)
The spe cifications an d de scriptions contined in this book a re b ased o n the latest produ ct
information a t the time of publication, but since the desig n of MITSUBISHI-F USO tru ck i s
continuously being improved, we must reserve the right to discontinue or change at any time
without prior notice.
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COMPLIANCE WITH FEDERAL MOTOR VEHICLE SAFETY STANDARDS
The fede ral government has e stablished Fed eral Motor Vehi cle Safety Sta ndards (FMV SS) for
various cate gories of mo tor vehicle s and motor vehicle equip ment unde r the provi sions of the
National Tra ffic and Mot or Vehi cle Safety Act of 1966. Th e Act impo ses imp ortant legal
responsibilities on manufacturers, dealers, body b uilders and others engaged in the ma rketing of
motor vehicles and motor vehicle equipment.
Vehicles manufactured by Mitsubishi FUSO Truck & Bus Co rporation (MFTBC) for the subsequent
installation of commercial bodies are classified as incomplete vehicles. These vehicles fully comply
with certain applicable Motor Vehicle Safety Standards, and partially (or do not) comply with others.
They cannot be certified fully beca use certain components which are requi red for ce rtification are
not furnished. Under p resent federal regulations, vehicles completed from these units are re quired
to meet all applicable standards in effect on the date of manufacture of the incomplete vehicle, the
date of final completion, or date between those two dates, as determined by their final configuration.
MFTBC incomplete vehicles carry in the glove box a docume nt, as sho wn on the next page, that
provides the vehicle types (truck) into which they may appropriately be completed, and the degree
to which the incomplete vehicles com ply with each of the standard s in effect on the date of its
manufacture. The complet ing manufacturer must ce rtify compliance with all applicable sta ndards,
but may rely on MFTB C certifi cation for those st andards so indicated in the inst ructions fo r
completing t he vehicl e d ocument, pro vided that t he instructio ns for compl eting the vehicl e are
followed. Questions may be directed to the Engineering or Service Department of MFTBC.
Alterations, modifications, or additions to the vehicle which affect com pliance with FMVSS are not
covered by MFTBC certification and are the responsibility of the completing manufacturer. Likewise
the completing manufacturer must assume responsi bility for com pliance with changes in federal
requirements that occur after the manufactu re of the incomplete vehicle by MFTBC, if he elects to
certify compliance as of a later date.
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INCOMPLETE VEHICLE DOCUMENT
DO NOT REMOVE
THIS DOCUMENT MUST REMAIN WITH THIS VEHICLE
UNTIL IT IS CERTIFIED AS A COMPLETE VEHICLE
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List of FMVSS and CMV SS applicabl e to MFTBC tr ucks with GVWR of more than 10, 000 lbs.
manufactured after April 1, 2004 is shown below.
FMVSS/CMVSS NO. Title
101 Cont rols and Displays
102 Transmission Shift Lever Sequence, Starter Interlock and Transmission Braking Effect
103 Windshield Defrosting and Defogging Systems
104 Windshield Wiping and Washing Systems
105 Hydraulic Brake Systems
106 Brake Hoses
108 Lamps, Reflective Devices and Associated Equipment
111 Rea rview Mirrors
115 Vehicl e Identification Number (CMVSS ONLY)
116 Motor Vehicle Brake Fluids
119 New Pneumatic Tires for Vehicles other than Passenger Cars
120 Tire Selection and Rims for Motor Vehicles other than Passenger Cars
124 Accelerator Control Systems
205 Glazi ng Materials
206 Door Locks and Door Retention Components
207 Seating Systems
208 Occupant Crash Protection
209 Seat Belt Assemblies
210 Seat Belt Assembly Anchorages
302 Flammability of Interior Materials
1100 Vehicle Emissions (CMVSS only)
1106 Noise Emission (CMVSS only)
In addition to the Incomplete Vehicle Document, a Safety conformance
Label as shown to the rig ht is affixed to all the vehicle s when shipped
from the factory. This label contains all the FMVSS numbers applicable
not only to chassi s-cabs but also to complete d ve hicles if they are
completed in accordance with the Incomplete Vehicle Document.
This label is affixed to the door latch post of the left-hand side door.
DO NOT COVER OVER WITH ANY OTHER LABEL.
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NOISE REGULATIONS
The U.S. Environmental Protection A gency ( EPA) has es tablished nois e emiss ion standards
applicable to medium and heavy trucks in excess of 10,000 lbs. GVWR manufactured after January
1, 1988 (40 CF R 205.52), requiring that they must conform to an 80 dB (A) maximum noise level
when tested pursuant to EPAs test procedures.
MFTBC trucks are built in conformance with EPA Noise Emiss ion Standards. Modified or altered
vehicles may increa se in noise emi ssions; compli ance with ap plicable noi se standa rds a re the
responsibility of the subsequent stage manufacturer.
A sampl e of Noise Emission Conformity Label is sh own b elow. This la bel is affixed to all the
vehicles when shipped from the factory.
DO NOT COVER OVER WITH ANY OTHER LABEL.
This label is affixed to the left-hand side door panel.
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PART II
DRAWINGS AND TECHNICAL DATA
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TABLE OF CONTENTS
1. LINE-UP CHART ....................................................................................................................................... II -1-1
2. TYPIC AL BODY LENGTH ......................................................................................................................... II -2-1
3. CHASSIS CAB DRAWING ........................................................................................................................ II -3-1
3.1 C hassis cab drawing ........................................................................................................................ II -3-1
3.1.1 FE83DD ZSLSUA, FE84DDZSLSUA, FE85DDZSLSUC ............................................................ II-3-1
3.1.2 FE83DD ZSLSUB, FE84DDZSLSUB, FE85DDZSLSUB ............................................................. II-3-2
3.1.3 FE83D EZSLSUA, FE84DEZSLSUA, FE85DEZSLSUC ............................................................. II-3-3
3.1.4 FE83D EZSLSUB, FE84DEZSLSUB, FE85DEZSLSUB ............................................................. II-3-4
3.1.5 FE83DGZSLSU A, FE84DGZSLSUA, FE85DGZSLSUC ............................................................ II-3-5
3.1.6 FE83DGZSLSU B, FE84DGZSLSUB, FE85DGZSLSUB ............................................................ II-3-6
3.1.7 FE84DH ZSLSUA, FE85DHZSLSUC .......................................................................................... II-3-7
3.1.8 FE84DH ZSLSUB, FE85DHZSLSUB ........................................................................................... II-3-8
3.1.9 FE85DJ ZSLSUB ......................................................................................................................... II -3-9
3.1.10 FE85D JZSLSUC ......................................................................................................................... II -3-10
3.1.11 FE84 DHWSLSUB ....................................................................................................................... II -3-11
3.1.12 FG84DC 6SLSUA ........................................................................................................................ II -3-12
3.1.13 FG84D E6SLSUA ......................................................................................................................... II -3-13
3.2 Cab front and rear view .................................................................................................................... II -3-14
4. CHASSIS FRAME ASSEMBLY ................................................................................................................. II -4-1
4.1 FE8 DDZ ........................................................................................................................................ II -4-1 4.2 FE8 DEZ ......................................................................................................................................... II -4-2 4.3 FE8 DGZ ........................................................................................................................................ II -4-3 4.4 FE8 DHZ ........................................................................................................................................ II -4-4 4.5 FE85D JZ .......................................................................................................................................... II -4-5
4.6 FE84 DHW ........................................................................................................................................ II -4-6
4.7 FG84 DC6 ......................................................................................................................................... II -4-7
4.8 FG84 DE6 .......................................................................................................................................... II -4-8
5. CROSSMEMBER REAR VIEW ................................................................................................................. II -5-1
5.1 FE Series (except FE84DHW) ......................................................................................................... II -5-1
5.2 FE84 DHW ........................................................................................................................................ II -5-2
5.3 FG Series ......................................................................................................................................... II -5-3
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6. FRAME SECTION MODULUS DIAGRAMS .............................................................................................. II -6-1
6.1 FE8 DDZ ........................................................................................................................................ II -6-1 6.2 FE8 DEZ ......................................................................................................................................... II -6-2 6.3 FE8 DGZ ........................................................................................................................................ II -6-3 6.4 FE8 DHZ ........................................................................................................................................ II -6-4 6.5 FE85D JZ .......................................................................................................................................... II -6-5
6.6 FE84 DHW ........................................................................................................................................ II -6-6
6.7 FG84 DC6 ......................................................................................................................................... II -6-7
6.8 FG84 DE6 .......................................................................................................................................... II -6-8
7. FRAME HEIGHT ........................................................................................................................................ II -7-1
7.1 Tire radius ......................................................................................................................................... II -7-1
7.2 Front and rear springs ...................................................................................................................... II -7-2
7.2.1 FE 83 ............................................................................................................................................ II -7-2
7.2.2 FE84 (except FE84DHW) ........................................................................................................... II -7-3
7.2.3 FE84 DHW ................................................................................................................................... II -7-4
7.2.4 FE 85 ............................................................................................................................................ II -7-5
7.2.5 FG 84 ........................................................................................................................................... II -7-6
7.3 Vehicl es sprung weight .................................................................................................................... II -7-7
8. TIRE AND DISC WHEEL .......................................................................................................................... II -8-1
9. FRONT AXLE ............................................................................................................................................ II -9-1
10. REAR AXLE ............................................................................................................................................... II -10-1
11. REAR AXLE BOUNCE HEIGHT ............................................................................................................... II -11-1
12. FUEL TANK ............................................................................................................................................... II -12-1
12.1 FE Series (except FE84DHW) ......................................................................................................... II -12-1
12.2 FE84DHW ........................................................................................................................................ II -12-2
12.3 FG Series ......................................................................................................................................... II -12-3
12.4 FE Series (Rear fuel tank) ................................................................................................................ II -12-4
13. BATTERY BOX .......................................................................................................................................... II -13-1
13. BATTERY BOX .......................................................................................................................................... II -13-1
14. LICENSE PLATE LAMP ............................................................................................................................ II -14-1
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15. REAR COMBINATION LAMP ................................................................................................................... II -15-1
16. BRAKES PIPING DIAGRAM ..................................................................................................................... II -16-1
16.1 FE83D , FE84D ................................................................................................................................. II -16-1
16.2 FE85D .............................................................................................................................................. II -16-2
16.3 FG84D .............................................................................................................................................. II -16-3
17. ELECTRIC CIRCUIT DIAGRAM ............................................................................................................... II -17-1
17.1 POWER, CHARGE AND GROUND CIRCUIT ................................................................................. II-17-1
POWER CIRCUIT ............................................................................................................... II-17-1
RESERVE POWER CIRCUIT ............................................................................................. II-17-11
BATTERY CHARGING CIRCUIT ........................................................................................ II-17-12
GROUND ............................................................................................................................. II -17-13
17.2 STAR TING CIRCUIT ........................................................................................................................ II -17-24
ENGINE STARTING CIRCUIT ............................................................................................ II-17-24
ENGINE PREHEATING CIRCUIT ....................................................................................... II-17-26
17.3 LIGH TING CIRCUIT ......................................................................................................................... II -17-27
HEADLAMP CIRCUIT ......................................................................................................... II-17-27
DAYTIME RUNNING LIGHT CIRCUIT ............................................................................... II-17-28
TAIL, CLEARANCE AND LICENSE PLATE LAMPS CIRCUIT .......................................... II-17-30
STOP LAMP CIRCUIT ........................................................................................................ II-17-31
TURN SIGNAL AND HAZARD LAMP CIRCUIT ................................................................. II-17-32
BACKUP LAMP CIRCUIT ................................................................................................... II-17-33
CAB LAMP CIRCUIT ........................................................................................................... II -17-35
ILLUMINATION LAMP CIRCUIT ......................................................................................... II-17-37
IDENTIFICATION LAMP AND SIDE MARKER LAMP CIRCUIT ........................................ II-17-38
VAN BODY DOME LIGHT CIRCUIT ................................................................................... II-17-39
17.4 METER CLUSTER ........................................................................................................................... II -17-40
METER CLUSTER INTERNAL CIRCUIT ........................................................................... II-17-40
SPEEDOMETER CIRCUIT ................................................................................................. II-17-41
FUEL GAUGE CIRCUIT ...................................................................................................... II-17-42
WATER TEMPERATURE GAUGE CIRCUIT ..................................................................... II-17-43 17.5 INDICATOR AND WARNING LAMP CIRCUIT ................................................................................ II-17-44
PARKING BRAKE INDICATOR CIRCUIT .......................................................................... II-17-44
BRAKE WARNING CIRCUIT .............................................................................................. II-17-45
ENGINE OIL LEVEL WARNING CIRCUIT ......................................................................... II-17-47
ENGINE OIL PRESSURE WARNING CIRCUIT ................................................................. II-17-48
OVERHEATING WARNING CIRCUIT ................................................................................ II-17-49 BRAKE PAD WARNING CIRCUIT ...................................................................................... II-17-50
CAB TILT WARNING CIRCUIT ........................................................................................... II-17-51
FUEL FILTER WARNING CIRCUIT .................................................................................... II-17-52
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17.6 CAB SIDE ELECTRICAL CIRCUIT .................................................................................................. II -17-53
CIGARETTE LIGHTER CIRCUIT ........................................................................................ II-17-53
AUDIO CIRCUIT .................................................................................................................. II -17-54
WIPER AND WASHER CIRCUIT ........................................................................................ II-17-55
HORN CIRCUIT .................................................................................................................. II -17-56
AIR-CONDITIONER CIRCUIT ............................................................................................ II-17-57
POWER WINDOW AND AUTO DOOR LOCK CIRCUIT .................................................... II-17-59
MIRROR HEATER CIRCUIT ............................................................................................... II-17-60 17.7 CHASSIS SIDE ELECTRICAL CIRCUIT ......................................................................................... II -17-61
EXHAUST BRAKE CIRCUIT ............................................................................................... II-17-61 17.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT ...................................................... II-17-63
FOUR-WHEEL DRIVE CIRCUIT .............................................................................. II-17-63
TRANSMISSION POWER TAKE-OFF CIRCUIT ................................................................ II-17-64 17.9 OTHER CIRCUIT ............................................................................................................................. II -17-65
JOINT CONNECTOR (J/C) ................................................................................................. II-17-65
DIAGNOSIS SWITCH, MEMORY CLEAR SWITCH ........................................................... II-17-70
ELEC TRONICALLY CONTROLLED FUEL SYSTEM CIRCUIT ...................................................... II-17-71
EMISSION CONTROL CIRCUIT ...................................................................................................... II -17-77
AU TOMATIC TRANSMISSION CIRCUIT ........................................................................................ II-17-81
AN TI-LOCK BRAKE SYSTEM CIRCUIT ......................................................................................... II-17-87
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FE.FG II-1-1
1. LINE-UP CHART
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FE.FG II-2-1
2. TYPICAL BODY LENGTH
1. MFTA suggests the X-marked body length of each model because of stability, commerciality and reliability.
2. Rear body dimensions shall not exceed 96 wide (outside) and 96 from top of frame to top of body without prior approval from MFTA Applications Group.
Variations to this chart require prior approval from MFTA Applications Group.
NOTES: (1) Selection of the correct model and wheelbase is dependent on many factors. This chart can serve only as a quick reference
guide. It does not preclude the necessity of performing a complete weight distribution analysis, particularly when equipment such as lift gates, reefers or others are required.
(2) MFTA assumes no liability whatsoever for any damage(s) to person(s) or property caused by utilization of this chart. Selection of the correct model and wheelbase is solely the responsibility of the selling dealers and final stage manufacturer.
(3) All weight distribution calculations herein are based on water level loading and a cab-to-body clearance on above table. (4) When selection of the correct model and wheelbase is made, carefully follow the requirements below;
(a) Individual GAWRs and GVWRs must not be exceeded. (b) It is advisable that front axle loading ratio be 33% of total vehicle weight or more for vehicle stability. (c) The length of the rear overhang must comply with state and local regulations, if any.
(5) The center of gravity of the completed vehicle with a full load should not exceed 60 above ground level and must be located horizontally between the centerlines of the front and rear axles.
WB CA UCA CB CE OAL HG 12 13 14 15 16 17 18 19 20 114.6 93.9 87.5 158.5 228.2
(2,910) (2,835) (2,673) (4,025) (5,796)134.3 113.6 107.2 178.1 247.9
FE83D (3,410) (2,885) (2,723) (4,525) (6,296)FE84D 152.4 131.7 125.3 6.4 196.3 266.0 25.6FE85D (3,870) (3,345) (3,183) (162) (4,985) (6,756) (650)
164.2 143.5 137.1 208.1 277.8(4,170) (3,645) (3,483) (5,285) (7,056)176.0 155.3 148.9 219.9 289.6
(4,470) (3,945) (3,783) (5,585) (7,356)165.4 105.3 103.4 1.9 147.8 255.3 28.1
(4,200) (2,675) (2,626) (49) (3,753) (6,485) (715) 112.6 91.9 84.9 133.8 200.3FG84D (2,860) (2,320) (2,142) 7.0 (3,398) (5,088) 28.0
136.2 115.6 108.6 (178) 157.4 223.9 (710)(3,460) (2,920) (2,742) (3,998) (5,688)
X1 : NOT APPLICABLE TO REAR FUEL TANK
X
X X
VehicleModel
Dimensions, In.(mm)
D
E
G
X
H
X1X1 X1
J
E
X
FE84D HW
C X1
X
XX
X XX
XX
X1
X1 X1X1
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FE.FG II-3-1
3. CHASSIS CAB DRAWING 3.1 Chassis cab drawing
3.1.1 FE83DDZSLSUA, FE84DDZSLSUA, FE85DDZSLSUC
CHASSIS CAB DRAWINGS FE83DDZSLSUA FE84DDZSLSUA FE85DDZSLSUC UNIT : mm (in.)SCALE : 1/30
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FE.FG II-3-2
3.1.2 FE83DDZSLSUB, FE84DDZSLSUB, FE85DDZSLSUB
CHASSIS CAB DRAWINGS FE83DDZSLSUB FE84DDZSLSUB FE85DDZSLSUB UNIT : mm (in.)SCALE : 1/30
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FE.FG II-3-3
3.1.3 FE83DEZSLSUA, FE84DEZSLSUA, FE85DEZSLSUC
CHASSIS CAB DRAWINGS FE83DEZSLSUA FE84DEZSLSUA FE85DEZSLSUC UNIT : mm (in.)SCALE : 1/30
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FE.FG II-3-4
3.1.4 FE83DEZSLSUB, FE84DEZSLSUB, FE85DEZSLSUB
CHASSIS CAB DRAWINGS FE83DEZSLSUB FE84DEZSLSUB FE85DEZSLSUB UNIT : mm (in.)SCALE : 1/30
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FE.FG II-3-5
3.1.5 FE83DGZSLSUA, FE84DGZSLSUA, FE85DGZSLSUC
CHASSIS CAB DRAWINGS FE83DGZSLSUA FE84DGZSLSUA FE85DGZSLSUC UNIT : mm (in.)SCALE : 1/30
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FE.FG II-3-6
3.1.6 FE83DGZSLSUB, FE84DGZSLSUB, FE85DGZSLSUB
CHASSIS CAB DRAWINGS FE83DGZSLSUB FE84DGZSLSUB FE85DGZSLSUB UNIT : mm (in.)SCALE : 1/30
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FE.FG II-3-7
3.1.7 FE84DHZSLSUA, FE85DHZSLSUC
CHASSIS CAB DRAWINGS
FE84DHZSLSUA FE85DHZSLSUC
UNIT : mm (in.)SCALE : 1/30
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FE.FG II-3-8
3.1.8 FE84DHZSLSUB, FE85DHZSLSUB
CHASSIS CAB DRAWINGS
FE84DHZSLSUB FE85DHZSLSUB
UNIT : mm (in.)SCALE : 1/30
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FE.FG II-3-9
3.1.9 FE85DJZSLSUB
CHASSIS CAB DRAWINGS FE85DJZSLSUB UNIT : mm (in.)SCALE : 1/30
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FE.FG II-3-10
3.1.10 FE85DJZSLSUC
CHASSIS CAB DRAWINGS FE85DJZSLSUC UNIT : mm (in.)SCALE : 1/30
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FE.FG II-3-11
3.1.11 FE84DHWSLSUB
CHASSIS CAB DRAWINGS FE84DHWSLSUB UNIT : mm (in.)SCALE : 1/30
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FE.FG II-3-12
3.1.12 FG84DC6SLSUA
CHASSIS CAB DRAWINGS FG84DC6SLSUA UNIT : mm (in.)SCALE : 1/30
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FE.FG II-3-13
3.1.13 FG84DE6SLSUA
CHASSIS CAB DRAWINGS FG84DE6SLSUA UNIT : mm (in.)SCALE : 1/30
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FE.FG II-3-14
3.2 Cab front and rear view
CAB FRONT AND REAR VIEWS (FE)
CAB REAR VIEWS (FE8W)
CAB FRONT AND REAR VIEWS (FG)
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FE.FG II-4-1
4. CHASSIS FRAME ASSEMBLY 4.1 FE8DDZ
UNIT : mm (in.)
FE85DDZ (1:30)
Frame Layout
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FE.FG II-4-2
4.2 FE8DEZ
UNIT : mm (in.)
FE85DEZ (1:30)
Frame Layout
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FE.FG II-4-3
4.3 FE8DGZ
UNIT : mm (in.)
FE85DGZ (1:30)
Frame Layout
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FE.FG II-4-4
4.4 FE8DHZ
UNIT : mm (in.)
FE85DHZ (1:30)
Frame Layout
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FE.FG II-4-5
4.5 FE85DJZ
UNIT : mm (in.)
FE85DJZ (1:30)
Frame Layout
-
FE.FG II-4-6
4.6 FE84DHW
UNIT : mm (in.)
FE84DHW (1:30)
Frame Layout
-
FE.FG II-4-7
4.7 FG84DC6
UNIT : mm (in.)
FG84DC6 (1:30)
Frame Layout
-
FE.FG II-4-8
4.8 FG84DE6
UNIT : mm (in.)
FG84DE6 (1:30)
Frame Layout
-
FE.FG II-5-1
5. CROSSMEMBER REAR VIEW 5.1 FE Series (except FE84DHW)
UNIT : mm (in.)
-
FE.FG II-5-2
5.2 FE84DHW
UNIT : mm (in.)
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FE.FG II-5-3
5.3 FG Series
UNIT : mm (in.)
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FE.FG II-6-1
6. F
RA
ME
SEC
TIO
N M
OD
ULU
S D
IAG
RA
MS
6.1
FE8D
DZ
-
FE.FG II-6-2
6.2
FE8D
EZ
-
FE.FG II-6-3
6.3
FE8D
GZ
-
FE.FG II-6-4
6.4
FE8D
HZ
-
FE.FG II-6-5
6.5
FE8
5DJZ
-
FE.FG II-6-6
6.6
FE8
4DH
W
-
FE.FG II-6-7
6.7
FG
84D
C6
-
FE.FG II-6-8
6.8
FG
84D
E6
-
FE.FG II-7-1
7. FRAME HEIGHT 7.1 Tire radius
(Ground to top of Frame at Front & Rear Axle center)
Calculating the formulas
Hf = hf + Rf (Frame height, Front)
Hr = hr + Rr (Frame height, Rear)
hf : Distance from top to front wheel center (see section 9 : Front and Rear springs)
hr : Distance from top to rear wheel center (see section 9 : Front and Rear springs)
Rf, Rr : Tire radius (See following Tire chart following.)
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FE.FG II-7-2
7.2
Fro
nt a
nd re
ar s
prin
gs
7.2.
1 F
E83
(F
RO
NT)
(RE
AR
)
-
FE.FG II-7-3
7.2.
2 F
E84
(exc
ept F
E84D
HW
)
(FR
ON
T)
(RE
AR
)
-
FE.FG II-7-4
7.2.
3 F
E84D
HW
(FR
ON
T)
(RE
AR
)
-
FE.FG II-7-5
7.2.
4 F
E85
(FR
ON
T)(R
EA
R)
-
FE.FG II-7-6
7.2.
5 F
G84
(FR
ON
T)
(RE
AR
)
-
FE.FG II-7-7
7.3 Vehicles sprung weight
-
FE.FG II-8-1
8. T
IRE
AN
D D
ISC
WH
EEL
TIR
E TI
RE
DIM
EN
SIO
N
LOA
D C
AP
AC
ITY
PE
R A
XLE
VE
HIC
LE
MO
DE
L TI
RE
SIZ
E
PLY
RA
TIN
G
LOA
D
RA
NG
E
RIM
WID
TH
in.
OV
ER
ALL
DIA
ME
TER
mm
(in.
)
SE
CTI
ON
WID
TH
mm
(in.
)
FRO
NT
SIN
GLE
kg (l
bs.)
RE
AR
DU
AL
kg (l
bs.)
MA
XIM
UM
INFL
ATI
ON
PR
ES
SU
RE
kPa
(psi
)
FE83
LT
215/
85R
16
10
E
6 77
2 (3
0.4)
21
6 (8
.5)
2430
(536
0)44
80 (9
880)
550
(80)
FE84
FE85
21
5/75
R17
.5
12
F
767
(30.
2)
212
(8.3
) 32
00 (7
055)
6200
(136
69)
690
(100
)
FG84
LT
235/
85R
16
10
E
81
2 (3
2.0)
23
0 (9
.1)
2760
(608
4)50
40 (1
1112
)55
0 (8
0)
DIS
C W
HEE
L
VE
HIC
LE
MO
DE
L W
HE
EL
SIZ
E
BO
LT
HO
LES
BO
LT
CIR
CU
IT
DIA
ME
TER
mm
(in.
)
OFF
SE
T
mm
(in.
)
THIC
KN
ES
S
OF
DIS
C
RIM
TY
PE
FE83
16
X6K
5
208
(8.2
) 12
7 (5
.0)
9 (0
.4)
FE84
6
222.
25 (8
.75)
FE85
17.
5X6.
00
FG84
16
X6K
135
(5.3
)
1 P
IEC
E
(DR
OP
CE
NTE
R)
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FE.FG II-9-1
9. FRONT AXLE
FRONT AXLE VEHICLE
MODEL MODEL CAPACITY
kg (lbs.)
TIRE SIZE FT
mm (in.)
SC
mm (in.)
FH
mm (in.)
FE83 F200T 2400 (5290) LT215/85R16 (16x6K) 1665 (65.55) 807 (31.77) 177 (6.97)
FE84 F300T 2500 (5510)
FG84 F200TW 2600 (5730) LT235/85R16 (16x6K) 1650 (65.00) 807 (31.77) 156.5 (6.16)
FE85 F350T 2900 (6390) 215/75R17.5 (17.5x6.00) 1665 (65.55) 807 (31.77) 177 (6.97)
DEFINITIONS
FT : Front tread
SC : Spring to spring distance
FH : Distance between the center line of tire and the bottom of front axle
FC : Front axle clearance
Minimum clearance between the front axle and the ground-line
TIRE LOADED RADIUS : See section 7: FRAME HEIGHT Tire radius (PAGE II-7-1)
Formula for calculating front axle clearance
FC = Tire loaded Radius - FH
FE
FG
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FE.FG II-10-1
10. REAR AXLE
REAR AXLE VEHICLE
MODEL MODEL CAPACITY
kg (lbs.)
TIRE SIZE RT
mm (in.)
SC
mm (in.)
RH
mm (in.)
DS
mm (in.)
FE83 4300 (9480) 1650 (64.96)
FE84 1660 (65.35) 990 (38.98)
FE84W
R033T 4500 (9920)
LT215/85R16
(16x6K) 1560 (61.42) 900 (35.43)
FE85 R035T 5760 (12700) 215/75R17.5
(17.5x6.00) 1660 (65.35) 990 (38.98)
254 (10.00)
FG84 R033T 4300 (9480) LT235/85R16
(16x6K) 1560 (61.42) 900 (35.43)
182.5 (7.19)
270 (10.63)
DEFINITIONS
RT : Rear tread
SC : Spring to spring distance
RH : Distance between the center line of tire and the bottom of rear axle
DS : Dual tire spacing
DW : Minimum distance between the inner surface of rear tires
MW : Overall width of vehicle
RC : Rear axle clearance
Minimum clearance between the rear axle and the ground-line
TIRE SECTION WIDTH : See section 8: TIRE AND DISC WHEEL (PAGE II-8-1)
TIRE LOADED RADIUS : See section 7: FRAME HEIGHT Tire radius (PAGE II-7-1)
Formula for calculating front axle clearance
DW = RT - DS - TIRE SECTION WIDTH
MW = RT + DS + TIRE SECTION WIDTH
RC = TIRE LOADED RADIUS - RH
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FE.FG II-11-1
11. REAR AXLE BOUNCE HEIGHT
R A (1) B(2) C(3) D MODEL TIRE SIZE
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
FE83 LT215/85R16 396.5 (15.61) 180 (7.09) 105 (4.13) 645 (25.39)
Except FE84DHW LT215/85R16 396.5 (15.61) 180 (7.09) 105 (4.13) 650 (25.59)
FE84DHW LT215/85R16 396.5 (15.61) 137 (5.39) 159 (6.26) 645 (25.39)
FE85 LT215/75R17.5 393.5 (15.49) 180 (7.09) 105 (4.13) 648 (25.51)
FG84 LT235/85R16 414 (16.30) 115 (4.53) 170 (6.69) 669 (26.30)
365 (14.37)
NOTES:
(1) A indicates the distance between the top of rear axle and the upper face of frame in extreme bump
position.
(2) B indicates the distance between the top of tire and the upper face of frame in bump position.
(3) C indicates the distance between the side wall of tire and the web face frame.
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FE.FG II-12-1
12. FUEL TANK 12.1 FE Series (except FE84DHW)
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FE.FG II-12-2
12.2 FE84DHW
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FE.FG II-12-3
12.3 FG Series
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FE.FG II-12-4
12.4 FE Series (Rear fuel tank)
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FE.FG II-13-1
13. BATTERY BOX
UN
IT :
mm
(in.
)
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FE.FG II-14-1
14. LICENSE PLATE LAMP
FE84DHW FG84D
FE8***Z
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FE.FG II-15-1
15. REAR COMBINATION LAMP
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FE.FG II-16-1
16.
BR
AK
ES P
IPIN
G D
IAG
RA
M
16.1
FE8
3D, F
E84D
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FE.FG II-16-2
16.2
FE8
5D
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FE.FG II-16-3
16.3
FG
84D
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FE.FG II-17-1
17. ELECTRIC CIRCUIT DIAGRAM 17.1 POWER, CHARGE AND GROUND CIRCUIT
POWER CIRCUIT
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FE.FG II-17-2
POWER CIRCUIT
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FE.FG II-17-3
POWER CIRCUIT
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FE.FG II-17-4
POWER CIRCUIT
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FE.FG II-17-5
POWER CIRCUIT
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FE.FG II-17-6
POWER CIRCUIT
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FE.FG II-17-7
POWER CIRCUIT
-
FE.FG II-17-8
POWER CIRCUIT
-
FE.FG II-17-9
POWER CIRCUIT
-
FE.FG II-17-10
POWER CIRCUIT
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FE.FG II-17-11
RESERVE POWER CIRCUIT
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FE.FG II-17-12
BATTERY CHARGING CIRCUIT
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FE.FG II-17-13
GROUND
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FE.FG II-17-14
GROUND
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FE.FG II-17-15
GROUND
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FE.FG II-17-16
GROUND
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FE.FG II-17-17
GROUND
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FE.FG II-17-18
GROUND
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FE.FG II-17-19
GROUND
-
FE.FG II-17-20
GROUND
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FE.FG II-17-21
GROUND
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FE.FG II-17-22
GROUND
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FE.FG II-17-23
GROUND
-
FE.FG II-17-24
17.2 STARTING CIRCUIT
ENGINE STARTING CIRCUIT
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FE.FG II-17-25
ENGINE STARTING CIRCUIT
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FE.FG II-17-26
ENGINE PREHEATING CIRCUIT
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FE.FG II-17-27
17.3 LIGHTING CIRCUIT
HEADLAMP CIRCUIT
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FE.FG II-17-28
DAYTIME RUNNING LIGHT CIRCUIT
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FE.FG II-17-29
DAYTIME RUNNING LIGHT CIRCUIT
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FE.FG II-17-30
TAIL, CLEARANCE AND LICENSE PLATE LAMPS CIRCUIT
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FE.FG II-17-31
STOP LAMP CIRCUIT
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FE.FG II-17-32
TURN SIGNAL AND HAZARD LAMP CIRCUIT
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FE.FG II-17-33
BACKUP LAMP CIRCUIT
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FE.FG II-17-34
BACKUP LAMP CIRCUIT
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FE.FG II-17-35
CAB LAMP CIRCUIT
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FE.FG II-17-36
CAB LAMP CIRCUIT
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FE.FG II-17-37
ILLUMINATION LAMP CIRCUIT
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FE.FG II-17-38
IDENTIFICATION LAMP AND SIDE MARKER LAMP CIRCUIT
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FE.FG II-17-39
VAN BODY DOME LIGHT CIRCUIT
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FE.FG II-17-40
17.4 METER CLUSTER
METER CLUSTER INTERNAL CIRCUIT
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FE.FG II-17-41
SPEEDOMETER CIRCUIT
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FE.FG II-17-42
FUEL GAUGE CIRCUIT
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FE.FG II-17-43
WATER TEMPERATURE GAUGE CIRCUIT
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FE.FG II-17-44
17.5 INDICATOR AND WARNING LAMP CIRCUIT
PARKING BRAKE INDICATOR CIRCUIT
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FE.FG II-17-45
BRAKE WARNING CIRCUIT
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FE.FG II-17-46
BRAKE WARNING CIRCUIT
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FE.FG II-17-47
ENGINE OIL LEVEL WARNING CIRCUIT
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FE.FG II-17-48
ENGINE OIL PRESSURE WARNING CIRCUIT
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FE.FG II-17-49
OVERHEATING WARNING CIRCUIT
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FE.FG II-17-50
BRAKE PAD WARNING CIRCUIT
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FE.FG II-17-51
CAB TILT WARNING CIRCUIT
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FE.FG II-17-52
FUEL FILTER WARNING CIRCUIT
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FE.FG II-17-53
17.6 CAB SIDE ELECTRICAL CIRCUIT
CIGARETTE LIGHTER CIRCUIT
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FE.FG II-17-54
AUDIO CIRCUIT
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FE.FG II-17-55
WIPER AND WASHER CIRCUIT
-
FE.FG II-17-56
HORN CIRCUIT
-
FE.FG II-17-57
AIR-CONDITIONER CIRCUIT
-
FE.FG II-17-58
AIR-CONDITIONER CIRCUIT
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FE.FG II-17-59
POWER WINDOW AND AUTO DOOR LOCK CIRCUIT
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FE.FG II-17-60
MIRROR HEATER CIRCUIT
-
FE.FG II-17-61
17.7 CHASSIS SIDE ELECTRICAL CIRCUIT
EXHAUST BRAKE CIRCUIT
-
FE.FG II-17-62
EXHAUST BRAKE CIRCUIT
-
FE.FG II-17-63
17.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT
FOUR-WHEEL DRIVE CIRCUIT
-
FE.FG II-17-64
TRANSMISSION POWER TAKE-OFF CIRCUIT
-
FE.FG II-17-65
17.9 OTHER CIRCUIT
JOINT CONNECTOR (J/C)
-
FE.FG II-17-66
JOINT CONNECTOR (J/C)
-
FE.FG II-17-67
JOINT CONNECTOR (J/C)
-
FE.FG II-17-68
JOINT CONNECTOR (J/C)
-
FE.FG II-17-69
JOINT CONNECTOR (J/C)
-
FE.FG II-17-70
DIAGNOSIS SWITCH, MEMORY CLEAR SWITCH
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FE.FG II-17-71
ELECTRONICALLY CONTROLLED FUEL SYSTEM CIRCUIT
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FE.FG II-17-72
ELECTRONICALLY CONTROLLED FUEL SYSTEM CIRCUIT
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FE.FG II-17-73
ELECTRONICALLY CONTROLLED FUEL SYSTEM CIRCUIT
-
FE.FG II-17-74
ELECTRONICALLY CONTROLLED FUEL SYSTEM CIRCUIT
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FE.FG II-17-75
ELECTRONICALLY CONTROLLED FUEL SYSTEM CIRCUIT
-
FE.FG II-17-76
ELECTRONICALLY CONTROLLED FUEL SYSTEM CIRCUIT
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FE.FG II-17-77
EMISSION CONTROL CIRCUIT
-
FE.FG II-17-78
EMISSION CONTROL CIRCUIT
-
FE.FG II-17-79
EMISSION CONTROL CIRCUIT
-
FE.FG II-17-80
EMISSION CONTROL CIRCUIT
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FE.FG II-17-81
AUTOMATIC TRANSMISSION CIRCUIT
-
FE.FG II-17-82
AUTOMATIC TRANSMISSION CIRCUIT
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FE.FG II-17-83
AUTOMATIC TRANSMISSION CIRCUIT
-
FE.FG II-17-84
AUTOMATIC TRANSMISSION CIRCUIT
-
FE.FG II-17-85
AUTOMATIC TRANSMISSION CIRCUIT
-
FE.FG II-17-86
AUTOMATIC TRANSMISSION CIRCUIT
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FE.FG II-17-87
ANTI-LOCK BRAKE SYSTEM CIRCUIT
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FE.FG II-17-88
ANTI-LOCK BRAKE SYSTEM CIRCUIT
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BODY BUILDERS DRAWINGS AND
SUPPORTING DATA
JUNE 2004
table:
Button1: