for Z & U Sheet Piles
International Business Department3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, JapanTel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288Email : [email protected]
© 2014 GIKEN LTD. All Rights Reserved.
GIKEN LTD.
For more contact information, please visit:http://www.giken.com/en/contactus/groupcompanies
T4_Ver 2.0ENus01 / 25 Jan 2017
Construction Solutions Company www.giken.com
Global Network : Japan, USA, UK, Germany, Singapore, China
Silent Piler Main Body
Hose ReelPile Auger
Standard ModeWater Jetting ModeSuper Crush Mode
Piler Jet Reel
505050 2525 00SPT N ValuesSPT N ValuesSPT N Values
Super CrushMode Chuck
StandardMode Chuck
StandardMode Chuck
2
Optimizing Work Efficiency with Modular Design
New Control System
The Silent Piler F301 is applicable to Standard, Water Jetting, and Super Crush press-in work by changing the chuck, chuck frame, and adaptable attachments. The machine can be utilized more efficiently since it adapts to various soil and working conditions.
The new control system manages the position of the press-in machine and controls load generation from press-in work during operation; maximizing the durability of each part.Also, control of the machine is remarkably improved by the Press-in Force Control System and the Phaseless Linear Auger Torque Control System.
For Wider Z & U Sheet PilesThe F301 has been desinged to press-in Z piles to 27.87 in wide and U piles up to 29.52 in wide.
1
2
3
Silent Piler F301
The F301 features a new modular design developed by optimizing all its partswhile drastically modifying its structure, shape, and material. Not only are its main component parts more versatile; the F301 is also equipped with a cutting-edge control system that recognizes high functionality with a longer operation life.
Flexible and Functional Formula
Modular model applicable to for Z & U Sheet Piles
1
22.63 in ~ 27.87 in 23.62 in ~ 29.52 in
*
3 4
Locking FunctionLock functions in the leader mast, chuck, and clamps secure the Silent Piler against drilling torque and increase drilling efficiency and accu-racy of pile installation.
Low Emission EngineThe Power Unit for the F301 is a new generation model with environmentally friendly specifications. It is designed with strict concepts for clean emissions with high combustion efficiency and with GIKEN's original hydraulic control technologies.
GIKEN IT System Press-in Monitoring and Data Logging SystemGIKEN's engineers can monitor individual Silent Pilers’ oper-ating condition, maintenance records, and location. Quick advice for any technical difficulties is available promptly. Ap-propriate information can also be provided to prevent addi-tional issues.
Press-in monitoring data can be used for quality control and for supporting information for foundations. Operators are able to keep working while checking data such as press-in force, auger torque, and working hours of press-in work on a tablet or PC (both devices optional).
Rotation
Clamp Lock
Chuck Lock Leader Mast Lock
New Generation Power Unit EU300K45Pile Installation into Hard Ground4
Scientific Execution of Press-in Work & Advanced IT Functions6
Auger Motor
Slide Cover
Pile Auger
Auger Screw
CasingCasingCasing
Auger HeadAuger HeadAuger Head
Chuck Lock
Press-in with the Pile AugerExtracting the Pile Auger
after completion ofsheet pile installation
The "Pilot Coring Theory", GIKEN's original theory, allows the Hard Ground Press-in Method to install sheet piles into difficult ground conditions such as gravelly soil and soils mixed with cobbles and boulders without losing the advantages of the Press-in Method. The augering area can be reduced to assist pile installation; minimizing volume of spoil and disturbance to the soil strata. Therefore, high bearing capacity is possible with sheet piles that are installed with the Hard Ground Press-in Method.
Crushing cobbles / boulders with wedge effect
The system is not available in the countries where authorization forusage cannot be acquired.
*
1 2
GIKEN IT System
Tablet / PC
Press-in Monitoring dataMachine InformationOperating ManualParts ListBorehole Data
Press-in Monitoring dataPress-in Monitoring dataPress-in Monitoring data
GPS Satellite
Client
Total Support Center
DedicatedServer
User Office
AccumulatedInformation
Location InformationOperating InformationMaintenance InformationParts Replacement History
Mechanical Support
Technical Support
MaintenanceSupport
Press-inMonitoring Data
Press-inMonitoring Data
Job Site
Designated Factory
dB(A)
Busy Office
Conversation Speech
e.g. Noise Limitin Urban Area
Super Eco Mode
Eco Mode
Power Mode
70(BS5228)
70(BS5228)
6565
63.063.0
55-6555-65
60.960.9
59.559.5
-10.
5 dB
(A)
-9.1
dB
(A)
-7.0
dB
(A)
dB(A):A-weighted Decibels
It clears allowable construction noise levels in many industrialized countries.
Ultra Low Noise Level
*
Standard Application ofBiodegradable Oil
The F301 uses biodegradable Piler Eco Oil and Piler Eco Grease. Therefore, if hydraulic oil or grease is spilled into soil or water, there will be no environmental damage to the surrounding ecosystem. In addition, the machines are painted with TX-Free non-leaded paint*.
Environmentally friendly paint which does not containtoluene, xylene, and lead based pigment.
5 6
Dimensions & Specifications
SILENT PILER
Standard Mode 25794 lb
(Main Body)
Mass Water Jetting Mode 27601 lb
(Main Body & Piler Jet Reel)
Super Crush Mode 34459 lb
(Main Body & Hose Reel)
F301
Applicable Sheet Piles
Max. Press-in Force
Max. Extraction Force
Stroke
Press-in Speed
Extraction Speed
Control System
Movement
Z Sheet Piles (22.63 ~ 27.87 P)U Sheet Piles (23.62 ~ 29.52 P)
89.9 ton(US) (Super Crush Mode)
112.4 ton(US) (Standard / Water Jetting Mode)
101.1 ton(US) (Super Crush Mode)
134.8 ton(US) (Standard / Water Jetting Mode)
33.46 in
6.56 ~ 142.71 ft/min (Standard Mode)
4.92 ~ 105.97 ft/min (Standard Mode)
Radio Control
Self-Moving
The above specifications are subject to alteration without prior notice
Reaction Stand (with Leveling Jack)
Mass 6613 lb
Reaction Stand
Leveling Jack
27' 5.92"
During Transport 16' 2.09"
7' 1
0.09
"
19' 1
0.58
"
Dur
ing
Tran
spor
t 7'
4.5
8"1'
7.2
9"
Power Unit
Roller Holder
Pile RollerPile RollerPile Roller
Accessories
Standard
Optional
D15.74" Twin Blades D21.25" Triple Blades
D22.83" Twin Blades (Retractable) D26.96" Triple Blades
Auger Head ReplacementAttachment*
Casing Scraper*
Casing Scraper
Casing
Hose Roller
Hose Roller
Cable HangerCable HangerCable Hanger
Pile Laser
Piler Jet Reel (JR28)
Piler Stage Chuck Stage*
Auger Head*
Auger Head*
Pile Roller
Module Box
D26.96" Twin Blades
D21.25" Twin Blades
* Available for Super Crush Mode only.
4' 7
.11"
106'
7.5
2" (
For
shee
t pile
leng
th 7
8.74
ft)
98' 5
.10"
(Fo
r sh
eet p
ile le
ngth
78.
74 ft
)6'
6.7
4"
4' 9.08"
1' 6
.30"
27.56 P Super Crush Mode Chuck
4' 1
.21"
MA
X 4
' 3.9
6"
14' 0.11" (27.55P)
Dur
ing
Tra
nsp
ort 8
' 10.
29"
MA
X 1
3' 6
.00"
12' 1
.66"
4' 3
.18"
Auger Motor
Casing Auger
Hose Reel
Hose Reel Bracket
F301-C700Super Crush Mode
Power Unit
Diesel Engine
355 HP / 1800 rpm
316 HP / 1600 rpm
276 HP / 1400 rpm
159 US gal
Piler ECO Oil 166 US gal
10 US gal
0.87 mph
15984 lb (with 65.62 ft Hose)
EU300K4
Power Source
Rated Output
Fuel Tank Capacity
Hydraulic Reservoir
Urea Additive Tank Capacity
Moving Speed
Mass
Power Mode
Eco Mode
Super Eco Mode
6' 11.07"
5' 1
1.06
"1'
9.4
5"
7' 8
.51"
14' 1.68"
5' 10.86"
6' 5.16"
Piler Jet Reel JR28
Applicable Pile Length
Mass
Standard 55.77 ft(Max. 88.58 ft)
1807 lb
Hose Reel
Mass (Standard) 6128 lb(including Hose Reel Bracket)
HR17D
Pile Auger PA22
*Max 98.42 ft in special mode
Applicable Pile Length(Standard)
Mass
Total Mass
Max 78.74 ft *
4078 lb
22156 lb
26235 lb
Auger Motor
Casing Auger
27.56P Standard Mode Chuck
4' 3
.18"
MA
X 1
1' 2
.44"
13' 3.84" (27.55P)
Dur
ing
Tra
nsp
ort 8
' 8.9
2"
MA
X 1
3' 8
.37"
4' 0
.62"
During Extraction
During Transport
Piler Jet ReelJR28
JR Hose Guard
Standard / Water Jetting Mode F301-700
Piler Jet Reel is an optional item
for Z & U Sheet Piles
International Business Department3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, JapanTel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288Email : [email protected]
© 2014 GIKEN LTD. All Rights Reserved.
GIKEN LTD.
For more contact information, please visit:http://www.giken.com/en/contactus/groupcompanies
T4_Ver 2.0ENus01 / 25 Jan 2017
Construction Solutions Company www.giken.com
Global Network : Japan, USA, UK, Germany, Singapore, China