SEAC, Gujarat: Page 1 of 21
SEAC, Gujarat [TOR – Expansion Case]
For TOR – Expansion Case.
1. Basic Information of the Project:
i Name & Address of the Project site (Complete details with plot no./Survey no., Landmark etc.)
Mahavir Synthesis Private Limited
Block No: 304B, 305 Sachin- Magdalla Road, G.I.D.C., Sachin-394 230, Tal. Chorasi, Dist. Surat, Gujarat
ii Name of the Applicant Mahavir Synthesis Private Limited
iii Address for correspondence Block No: 304B, 305 Sachin-Magdalla Road, G.I.D.C., Sachin-394 230, Tal. Chorasi Surat, Gujarat
iv Contact no. and e-mail ID of the Applicant Mo. no. : 98251 16035
e-Mail: [email protected]
v Aerial distance of nearest Habitat (KM) Nearest Town: Sachin at 3.28 km
vi Longitude & Latitude of the Project Site: (4 corners of the site)
1.Latitude:21°6’15.60”N Longitude: 72°51’18.86”E
2.Latitude:21°6’13.82”N
Longitude: 72°51’23.97”E 3.Latitude:21°6’9.28”N
Longitude: 72°51’17.98”E 4.Latitude:21°6’9.79”N
Longitude: 72°51’25.70”E
vii Total cost of Proposed Project
(Rs. in Crores):
Existing: 4.58 crore Proposed: 20 crore Total: 24.58 crore
viii Total Plot area ( sq. meter)
Existing: 32271 Proposed: 32271 Total:32271
ix Green belt area,/Tree Plantation area ( sq. meter)
Existing: 7035 Proposed: 7035 Total:7035
x Category as per the Schedule to the EIA Notification 2006 i.e. 1(d), 2(b), 5(f) etc.
5 (f) B
xi Applicability of General Conditions of EIA Notification 2006: i.e. Ensure that
I. Protected areas notified under the Wildlife (Protection) Act, 1972;
II. CEPI areas III. Eco-sensitive areas and IV. Inter-state boundaries and
international boundaries; are not located within 5 km or 10 km (as the case may be) area from the
NA
SEAC, Gujarat: Page 2 of 21
SEAC, Gujarat [TOR – Expansion Case]
boundary of the proposed site.
2. Online application proposal no. : SIA/GJ/IND2/20664/2017
3. Date of application for TOR: 12/10/2017
4. Project status: Expansion
5. Product profile: Dyes intermediates
Sr. no.
Name of the Products
CAS no. Quantity MT/Month
End-use of product Existing Proposed
Total Max
Production
1. Schaffer's Acid 93-01-6 35 35 -
2. Broenner's Acid 93-00-5 25 25 -
3. Amino G Acid 86-65-7 25 25 -
4. K - Acid 118-03-6 30 30 -
5. Aryl Sulfonamide - 30 30 -
6. Pyrazolones 108-26-9 30 30 -
7. Condensation Products
4275-07-4 60 60 -
8. Aryl Sulfonic Acid - 55 55 -
AP Group
1 AP-1
1.1 3:5 Dichloro
Aniline(3:5-DCA)
OR
626-43-7 -
12.5
50
1.2 3-
(Trifluoromethyl)
Acetophenone:
(TFMAP) OR
349-76-8 - 25
1.3 Para Cresol 106-44-5 50
1.4 Cyclopropyl
Methyl Ketone
(CPMK)
765-43-5 50
50
2 AP-2
2.1 4-Nitro O-Xylene
(4-NOX) OR
99-51-4 100
200`
2.2 3-Nitro O-
Xylene(3-NOX)
83-41-0 +100
2.3 4-Nitro m-Xylene
or 4-Nitro 1:3-
Xylene(4-NMX)
OR
89-87-2 100
2.4 2-Nitro m-Xylene
or 2-Nitro 1:3-
Xylene(2-NMX)
81-20-9 +17.5
2.5 P – nitro cumene
OR
1817-47-6 50
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SEAC, Gujarat [TOR – Expansion Case]
2.6 O-Nitro cumene 6526-72-3 +40
3 AP-3
3.1 2:3- Dimethyl Aniline OR
87-59-2 75
75
3.2 3:4- Dimethyl Aniline OR
95-64-7 75
3.3 2:6- Dimethyl Aniline OR
87-62-7
75
3.4 2:4-Dimethyl Aniline OR
95-68-1 75
3.5 2-Nitro cumene OR
6526-72-3 75
3.6 4-Nitro cumene 1817-47-6 75
4 AP-4
4.1 2-(2- Amino-
ethoxy)-2’-Chloro-
Diethyl Sulfone
Hydrochloride
Solution
-
25
125
4.2 2:3-Dibromo
Propionyl
Chloride (DBPC)
OR
18791-02-1
25
4.3 2-5-Dihydroxy 1-
4- Dithiane
(DHDT)
40018-26-6
100
MCP Group
5.1 4 - Amino Benzene Sulphonamide
- 50 50
5.2 Broenner’s Acid 93-00-5 25 25
5.3 Amido G Acid 86-65-7 25 25
5.4 Sulpho Gamma Acid(MI007)
90-40-4 25 25
J Acid(MIF005) - 3.75 3.75
5.5 Broenner's Acid Recovered (MII02R)
- 10.625 10.625
Amido G Acid Recovered (MI003R)
- 14.375 14.375
5.6 G-Salt (MDC003) 842-18-2 60 60
R-Salt (MDC004) 135-51-3 10.5 10.5
5.7 Aniline 2:5-Disulphonic Acid (ONCB route)
76684-33-8
50 50
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SEAC, Gujarat [TOR – Expansion Case]
5.8 Aniline 2:5- disulphonic acid
98-44-2 50 OR 50
5.9 2-Amino 4-Hydroxy Benzene Sulfonic Acid
98-37-3 50 50
5.10 2 - Amino 4- Methoxy Benzene Sulphonic Acid (AMBSA)
13244-33-2
20 20
5.11 K-Acid 118-03-6 50 50
5.12 Tobias Acid 117-62-4 100 100
In Organic Product
5.13 Ferrous Sulphate 2500 2500
The project falls under Category B of project activity 5(f) as per the schedule of EIA Notification 2006.
6. Product wise Raw material consumption:
Sr. no.
Name of the Products
Name of the Raw Materials
CAS no. of raw materials.
Quantity MT/Month
Existing Proposed Total
AP Group
1. AP-1
3:5 Dichloro Aniline(3:5-DCA)
98% H2SO4 7664-93-9 - 1.75 1.75
2:6 DCPNA 99-30-9 - 1.15 1.15
35% Nitrosyl Sulfuric Acid
7782-78-7 - 2 2
Water 7732-18-5 - 2.5 2.5
Iron 7439-89-6 - 0.6 0.6
Acetic Acid 64-19-7 - 0.05 0.05
50% H3PO2 soln
63.3-21-5 - 1.5 1.5
48% NaOH soln
1310-73-2 - 0.075 0.075
Toluene 108-88-3 - 1.5 1.5
1.2 3- (Trifluoromethyl) Acetophenone: (TFMAP)
TFMA 455-14-1 - 0.075 0.075
98% H2SO4 7664-93-9 - 1.5 1.5
40% NaNO2 7632-00-0 - 0.95 0.95
50% aldoxime
- 1.03 1.03
Acetic Acid 64-19-7 - 1.025 1.025
CuSO4.5H2O 7758-99-8 - 0.885 0.885
Toluene 108-88-3 - 0.125 0.125
30% HCl 7647-01-0 - 0.075 0.075
Water 7732-18-5 - 1.2 1.2
48% NaOH 1310-73-2 - 1.3 1.3
-
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SEAC, Gujarat [TOR – Expansion Case]
1.3 Para Cresol Water 7732-18-5 - 7.5 7.5
98% H2SO4 7664-93-9 - 5.2 5.2
p-toluidine 106-49-0 - 3 3
Sodium sulphate
7757-82-6 - 0.35 0.35
40% w/w NaNO2
7632-00-0 - 1.96 1.96
-
1.4 Cyclopropyl Methyl
Ketone (CPMK)
Ethyl Acetate
141-78-6 -
10.75 10.75
Sodium Methoxide
124-41-4 - 3 3
Gamma Butyro Lactone
96-48-0 -
4 4
80% H2SO4 7664-93-9 - 2.8 2.8
Methanol 67-56-1 - 1.2 1.2
30% HCl 7647-01-0 - 7.1 7.1
Toluene 108-88-3 - 6 6
50% NaOH 1310-73-2 - 3.6 3.6
Water 7732-18-5 - 12.425 12.425
2 AP-2 -
2.1 4-Nitro O-Xylene
(4-NOX) OR 3-
Nitro O-Xylene(3-
NOX)
O-Xylene 95-47-6 -
8.6 8.6
72% w/w HNO3
7697-37-2 - 8.9 8.9
10% NaOH 1310-73-2 - 5 5
98% H2SO4 7664-93-9 - 10 10
2.2 4-Nitro m-Xylene OR 2-Nitro m-Xylene
m-Xylene 108-38-3 - 8.8 8.8
70 % w/w HNO3
7697-37-2 - 3.8 3.8
28% NaCl soln
7647-14-5 - 6 6
98% H2SO4 7664-93-9 - 4.6 4.6
5% NaHCO3soln
144-55-8 - 1.2 1.2
2.3 P – nitro cumene
OR O-Nitro
cumene
Cumene 98-82-8 -
4.3 4.3
98% H2SO4 7664-93-9 - 7.5 7.5
60% HNO3 7697-37-2 - 4.1 4.1
Soda ash 498-19-8 - 0.1 0.1
water 7732-18-5 - 4.4 4.4
3 AP-3 -
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SEAC, Gujarat [TOR – Expansion Case]
3.1 Xylidine or
Dimethyl Aniline
Water 7732-18-5 -
15 15
Iron 7439-89-6 - 4.5 4.5
Acetic Acid 64-19-7 - 0.3 0.3
Nitro Xylene 81-20-9 4.01 4.01
Soda ash 498-19-8 - 0.3 0.3
-
3.2 2-Nitro cumene OR 4-Nitro cumene
Water 7732-18-5 - 15 15
Iron 7439-89-6 - 4.06 4.06
Acetic Acid 64-19-7 0.3 0.3
Nitro Xylene 81-20-9 - 3.975 3.975
Soda ash 498-19-8 - 0.3 0.3
-
4 AP-4 -
4.1 2-(2- Amino-
ethoxy)-2’-Chloro-
Diethyl Sulfone
Hydrochloride
Solution
2-AEE 929-06-6 -
0.65 0.65
30% HCl 7647-01-0 - 1.65 1.65
Thionyl chloride
7719-09-7 - 0.85 0.85
Methanol 67-56-1 - 2.9 2.9
NaOH flakes 1310-73-2 - 0.6 0.6
2-Mercapto ethanol
60-24-2 - 0.55 0.55
Chlorine gas 7782-50-5 - 0.725 0.725
NaHSO3 7631-90-5 - 0.09 0.09
Water 7732-18-5 - 2.375 2.375
4.2 2:3-Dibromo Propionyl Chloride (DBPC) OR
Acrylic Acid 79-10-7 - 0.3 0.3
Bromine 7726-95-6 - 0.66 0.66
Thionyl Chloride
7719-09-7 - 0.59 0.59
4.3 2-5-Dihydroxy 1-4-
Dithiane (DHDT)
Water 7732-18-5 - 4.8 4.8
Vinyl Acetate Monomer
108-05-4 - 5.7 5.7
Chlorine Gas
7782-50-5 - 4.7 4.7
NaOH (48% Sol.)
1310-73-2 - 10.8 10.8
EDCI 1892-57-5 - 4 4
NaSH 16721-80-5 - 12 12
IPA 67-63-0 - 8 8
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SEAC, Gujarat [TOR – Expansion Case]
MCP Group
5.1 4 - Amino Benzene Sulphonamide
Chloro sulphonic acid
7790-94-5 - 6.2 6.2
acetanilide 103-84-4 - 2.35 2.35
Thionyl chloride
7719-09-7 - 2.5 2.5
Ice 7789-20-0 - 15.7 15.7
30 % H2O2 solution
7722-84-1 - 0.6 0.6
23 % NH3 solution
1336-21-6 - 4.8 4.8
NaOH flakes 1310-73-2 - 0.09 0.09
48 % NaOH solution
1310-73-2 - 3.5 3.5
30% HCl solution
7647-01-0 - 3.6 3.6
Water 7732-18-5 - 20.2 20.2
5.2 Broenner’s Acid 23 % NH3solution
1336-21-6 - 1.625 1.625
NaHSO3 7631-90-5 - 0.15 0.15
Schaffer’s Acid
93-01-6 - 1.08 1.08
48 % NaOH 1310-73-2 - 0.05 0.05
98% H2SO4 7664-93-9 - 0.8 0.8
Water 7732-18-5 - 10 10
5.3 Amido G Acid 23% w/w NH3
1336-21-6 - 1.25 1.25
NaHSO3 7631-90-5 - 0.285 0.285
G-Salt 842-18-2 - 1.1 1.1
Water 7732-18-5 - 1 1
98% w/w H2SO4
7664-93-9 - 0.625 0.625
5.4 Sulpho Gamma Acid(MI007)
48 % NaOH 1310-73-2 - 4.2 4.2
J Acid(MIF005) K – Acid 118-03-6 - 1.925 1.925
98% H2SO4 7664-93-9 - 3.66 3.66
Ice 7789-20-0 0.3 0.3
50% H2SO4 7664-93-9 - 0.15 0.15
Ammonia Gas
7664-41-7 - 0.1 0.1
NaHSO3 7631-90-5 - 0.03 0.03
NaOH Flakes
1310-73-2 - 0.18 0.18
KOH Flakes 1310-58-3 - 0.02 0.02
Water 7732-18-5 - 7.1 7.1
NaNO2 7632-00-0- - 0.072 0.072
5.5 Broenner’s Acid Recovered
MI001 ML - - 26 26
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SEAC, Gujarat [TOR – Expansion Case]
Amido G Acid Recovered
Ammonia Gas
7664-41-7 1.225 1.225
23% Ammonia liq.
1336-21-6 - 4.7 4.7
Sodium Bi-sulphite
7631-90-5 - 0.525 0.525
98% H2SO4 7664-93-9 - 1.15 1.15
Water 7732-18-5 - 2.025 2.025
5.6 G-Salt (MDC003) 98% H2SO4 7664-93-9 - 2.05 2.05
R-Salt (MDC004) 23% Oleum 8014-95-7 - 3.05 3.05
Β-Naphthol 90-15-3 - 1.7 1.7
Water 7732-18-5 - 9.275 9.275
KCl 7447-40-7 - 2.8 2.8
NaOH Flakes
1310-73-2 - 0.85 0.85
Aniline oil 62-53-3 -- 0.16 0.16
10% w/w NaCl soln
7647-14-5 - 1.05 1.05
30% w/w HCl
7647-01-0 - 0.6 0.6
NaCl - 0.475 0.475
5.7 Aniline 2:5-Disulphonic Acid (ONCB route)
23% oleum 8014-95-7 - 4.8 4.8
ONCB 88-73-3 - 1.65 1.65
Na2CO3 497-19-8 - 0.575 0.575
NaCl 7647-14-5 - 4.225 4.225
48% w/w NaOH
1310-73-2 - 1.625 1.625
NaHCO3 144-55-8 - 0.2 0.2
NaHSO3 7631-90-5 - 1.25 1.25
30% HCl 7647-01-0 - 3.2 3.2
Iron powder 7439-89-6 - 1.5 1.5
Acetic acid 64-19-7 - 0.025 0.025
Water 7732-18-5 - 14.5 14.5
-
5.8 Aniline 2:5- disulphonic acid
Nitrobenzene
98-95-3 - 1.275 1.275
65% oleum 8014-95-7 - 1.5 1.5
Na2CO3 144-55-8 - 0.875 0.875
Lime 8006-28-8 - 0.725 0.725
Iron 7439-89-6 - 1.55 1.55
CH3COOH 64-19-7 - 0.075 0.075
48% w/w NaOH
1310-73-2 - 0.125 0.125
23% oleum 8014-95-7 - 5.55 5.55
‘C’ powder 7440-44-0 - 0.125 0.125
NaCl 7647-14-5 - 1.7 1.7
Water 7732-18-5 - 23.7 23.7
98% H2SO4 7664-93-9 - 0.65 0.65
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SEAC, Gujarat [TOR – Expansion Case]
5.9 2-Amino 4-Hydroxy Benzene Sulfonic Acid
NaOH flakes
1310-73-2 - 4.6 4.6
Aniline 2:5- DiSA
98-44-2 - 3.2 3.2
Water 7732-18-5 - 2.4 2.4
NaOH 1310-73-2 - 0.5 0.5
30% w/w HCl
7647-01-0 - 14.8 14.8
5.10
2 - Amino 4- Methoxy Benzene Sulphonic Acid (AMBSA)
MAPSA 58-22-0 -
1 1
48 % NaOH 1310-73-2 - 2.85 2.85
Acetic Anhydride
108-24-7 - 0.95 0.95
NaCl 7647-14-5 - 1.75 1.75
MCB 68411-45-0 - 7.5 7.5
NaOH 1310-73-2 - 0.575 0.575
Dimethyl Sulphate
77-78-1 - 0.65 0.65
Soda Ash 498-19-8 - 0.6 0.6
30% HCL 7647-01-0 - 4 4
Water 7732-18-5 - 12.3 12.3
5.11
K-Acid Amino G Acid
86-65-7 - 1.7 1.7
98% H2SO4 7664-93-9 - 1.45 1.45
65% Oleum 8014-95-7 - 5.6 5.6
Water 7732-18-5 - 10.5 10.5
Ice 7789-20-0 - 6.5 6.5
KCl 7447-40-7 - 0.75 0.75
5.12
Tobias Acid EDCl 1892-57-5 - 14 14
BN 10043-11-5 - 3.1 3.1
CSA - 2.75 2.75
45% w/w NaOH
1310-73-2 - 2.45 2.45
23% w/w NH3 soln
1336-21-6 - 6.35 6.35
(NH4)2SO3 10196-04-0 - 2.4 2.4
Darco 7440-44-0 - 0.15 0.15
NaOH 1310-73-2 - 0.15 0.15
98% w/w H2SO4
7664-93-9 - 3.45 3.45
Ice 7789-20-0 - 7.8 7.8
Water 7732-18-5 - 8.8 8.8
Total 640.012
5.13
Ferrous Sulphate Spent Acid - 100 100
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SEAC, Gujarat [TOR – Expansion Case]
Iron Powder 7439-89-6 - 25 25
7. Compliance status of the existing project:
Sr. no.
Particulars Brief Information/Details Remarks
1 Earlier EC details F. No. J-11011/276/2007-IA-II (I)
Earlier Aqua Ace Acid & Intermediate Pvt Ltd, plot no 304-B and 305, GIDC, Sachin, Surat) obtained Environmental Clearance vide letter dated 9th January, 2008.
2 Compliance of EC Compliance of EC vide letter J-11011/276/2007 - IA II (I) dated January 1, 2008 submitted to RO Bhopal
3 Status of inspection by RO-MoEFCC, Bhopal.
NA
4 Status of submission of half yearly return to concern authorities.
Last submitted on December 2016 to Bhopal.
5 Compliance of existing CC&A
1) CCA order No: - AWH-71783, Dated- 13/07/2015 under various Environmental Acts/Rules. 2) Consent is Valid upto 03/04/2020.
6 Legal actions/Closure directions/SCN etc. issued by GPCB.
NA
7 Any Public Complaints NA
8 Is there any litigation pending before any court of Law against the Project ?
NA
8. Water, Air and Hazardous waste management:
Sr. no.
Particulars Details
A Water i Source of Water Supply The entire water
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SEAC, Gujarat [TOR – Expansion Case]
(GIDC, Bore well, Surface water etc...) requirement will be met through Sachin GIDC
Status of permission from the concern authority. Necessary permission shall be taken from concerned authority for the increased load of wastewater to be sent into CETP.
Ii Water consumption (KL/day)
-
Existing KL/day
Proposed (Additional) KL/day
Total after Expansion KL/day
Remarks
(A) Domestic 6.5 10 16.5 -
(B) Gardening 2 0 2 -
(C) Industrial -
Process 92 279 371 -
Washing 1.5 10 11.5 -
Boiler 41 0 41 -
Cooling 11 50 61 -
Others(Scrubber) 7 15 22 -
Total (A+B+C) 161 364 525 -
-
Iii
Waste water generation (KL/day)
-
Category Existing KL/Day
Proposed (Additional) KL/day
Total after Expansion KL/day
Remarks
(A) Domestic 6.5 10 16.5 -
(B) Industrial -
Process 68 153 (Low
Concentrated Stream)
345 -
124 (High
Concentrated Stream)
-
91 (Spent Acid to FS
Plant)
-
-
Washing 1.4 9.6 11 -
Boiler 37 0 37 -
Cooling 1.8 8 9.8 -
Others 1.5 5 6.5 -
Total Industrial waste water
116.2 309.6 425.8 -
-
Iv Treatment facility with capacity (ETP, CETP, MEE, STP etc).
Waste water stream will be segregated into different stream. Dilute, Low TDS stream (@ 42.5 KL/Day) shall be sent to
SEAC, Gujarat: Page 12 of 21
SEAC, Gujarat [TOR – Expansion Case]
CETP of Globe Enviro Care Ltd, GIDC, Sachin. Low Acidity, High TDS stream (@125 KL/Day) is sent to Common facility of MEPPL for further treatment. Balance Neutral and High TDS stream of 242 KL/Day shall be treated in captive ZLD plant. Captive ZLD plant will consist of product specific MEE/MVR, Spray Dryer, Biological Treatment Unit and RO plant to achieve ZLD.
v Mode of Disposal & Final meeting point
Domestic: To STP
Industrial: 1) 42.5 KL/Day to CETP of Globe Enviro Care Limited 2) 125 KL/Day to Common MEE/MVR facility of MEPPL, GIDC, Sachin, Surat 3) 242 KL/Day Captive ZLD Plant consisting of MEE/MVR, Spray Dryer, SBT Plant and RO Plant
vi Reuse/Recycle details (KL/day) 200 KL/Day treated water reused in to the plant.
vii
B Air (Existing and Proposed) i Flue gas emission details
No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA etc.
-
SR.
no.
Source of
emission
With
Capacity e.g.
Boiler (8
TPH)
Stack
Height
(meter)
Name of
the fuel
Quantit
y of
Fuel
MT/hr &
MT/Day
Type of
emission
s i.e. Air
Pollutant
s
APC
M
NAAQS
(National
Ambient
Air Quality
Standards
)
Existing
1.
Thermic Fluid Heater
Height :
30
Natural Gas -
1000 m3/Day
PM SO2 NOx
- PM-150
mg/NM3
SEAC, Gujarat: Page 13 of 21
SEAC, Gujarat [TOR – Expansion Case]
No. 1 Capacity : 800 U
Meters
Dia. 800
mm
SO2- 100
ppm
NOx-50
ppm Thermic Fluid Heater No. 2 Capacity : 800 U
Natural Gas -
1000 m3/Day
2.
Baby Boiler Height :
12.5
Meters
Dia.:
200 mm Natural Gas
500 m3/Day
-
3.
Thermopack
Height :
12.5
Meters
Dia.:
150 mm
-
4.
10 TPD Syngas generator attached with Steam Boiler
Capacity : 2 MT/Hr
Height - 30 Meter Diamete
r - 750
mm
Non Hazardous
Waste (like
Paper Waste,
Chindi Waste,
Wood, Wood
Brickets, Wood
Pillets,
Agrowaste,
Bagasse, Coke,
RDF etc.) @
10 MT/Day (i. e.
Syngas @ 21,600
SCM/Day)
-
5.
D. G. Set Capacity - 175 KVA
Height :
11
Meters
Natural Gas
200 m3/Day -
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SEAC, Gujarat [TOR – Expansion Case]
6.
D. G. Set - Stand By Capacity : 125 KVA
Height :
11
Meters
LDO
40 Liters/Hr -
7.
Spray Dryer (1 KL/Hr)
Height - 30 Meter Diamete
r - 400
mm
Syn gas from Syn
Gas generator
-
PROPOSED ADDITIONAL
8.
Thermic
Fluid
Heater No.
3
Capacity :
800 U
Height :
20
Meters
Dia. 800
mm
Natural
Gas -
1000
m3/Day
PM SO2 NOx
-
PM-150
mg/NM3
SO2- 100
ppm
NOx-50
ppm
9.
Thermic
Fluid
Heater No.
4
Capacity :
800 U
Height :
20
Meters
Dia. 800
mm
Natural
Gas -
1000
m3/Day -
10.
Thermic
Fluid
Heater No.
5
Capacity : 1600 U
Height :
30
Meters
Dia.:
1000
mm
Coal
5000
Kg/Day
-
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SEAC, Gujarat [TOR – Expansion Case]
11.
Spray
Dryer (1.5
KL/hr)
Height -
30
Meters
Diamete
r - 500
mm
RDF 450
Kg/hr
OR
Bio-
Briquette
s 375
kg/Hr
OR
Coal 300
Kg/hr
-
12.
D. G. Set -
Stand By
Capacity :
2 x 375
KVA
Height :
11
Meters
LDO
100
Liters/Hr -
-
ii Process gas i.e. Type of pollutant gases (SO2, HCl, NH3, Cl2, NOx etc.) (Existing and Proposed)
-
Sr.
no.
Source of
emission
Type of
emission
Stack/Vent
Height
(meter)
APCM
NAAQS
(National
Ambient Air
Quality
Standards)
EXISTING :-
1
Sulfonator SO3 Height - 15
Meters
Diameter -
200 mm
SO3 40 Mg/ NM3
Condensation
with ammonia NH3 NH3
175 Mg/ NM3
Storage tanks SO3, SO2,
HCl
SO3, SO2,
HCl
20 Mg/ NM3
Reduction H2s H2s 45 Mg/ NM3
2
Chlorination
with SOCl2 SO2
Height - 15
Meters
Diameter -
150 mm
SO2 40 Mg/ NM3
Chlorination
with SOCl2 HCl HCl
20 Mg/ NM3
SEAC, Gujarat: Page 16 of 21
SEAC, Gujarat [TOR – Expansion Case]
Chlorination
with Cl2 Cl2 Cl2
9 Mg/ NM3
3 Pulverizer SPM
Height - 12
Meters
Diameter -
150 mm
PM
150 Mg/ NM3
4 Rotary Vacuum
Dryer PM
Height - 11
Meters
Diameter -
150 mm
PM
150 Mg/ NM3
5 Isolation Vessel SO2, NH3
Height :
12.5 Meters
Dia.: 100
mm
SO2, NH3
40 Mg/ NM3
173 Mg/ NM3
6
Fluid Bed Dryer
– 2 Nos
PM
Height - 9
Meters
Diameter -
100 mm
PM
150 Mg/ NM3
Spin Flash
Dryer – 2 Nos
PROPOSED ADDITIONAL
7
Sulfonator SO3 Height - 15
Meters
Diameter -
200 mm
SO2 40 Mg/ NM3
Condensation
with ammonia NH3 NH3
175 Mg/ NM3
Storage tanks SO3, SO2,
HCl
SO3, SO2,
HCl
20 Mg/ NM3
Reduction H2s H2s 45 Mg/ NM3
8 Isolation Vessel SO2, NH3
Height :
12.5
Meters
Dia.: 100
SO2
NH3
40 Mg/ NM3
173 Mg/ NM3
SEAC, Gujarat: Page 17 of 21
SEAC, Gujarat [TOR – Expansion Case]
mm
9 Fluid Bed Dryer
– 2 Nos PM
Height - 9
Meters
Diameter -
100 mm
PM 150 Mg/ NM3
10 Fluid Bed Dryer
– 2 Nos PM
Height - 9
Meters
Diameter -
100 mm
PM 150 Mg/ NM3
11 Coal based
TFH PM
Height- 20
Mtrs
Diameter-
250 mm
PM 150 Mg/ NM3
-
v Fugitive emission details with its mitigation measures. (Existing and Proposed)
C Hazardous waste (as per the Hazardous and Other Wastes (Management and Transboundary Movement) Rules 2016. (Existing and Proposed)
i
Sr. no.
Type/Name of Hazardous waste
Source of generation
Category and Schedule as per HW Rules.
Quantity (MT/Annum)
Disposal Method
Existing Additional
1 Iron oxide
waste
From
Process
26.1 632.16 MT/Year
3315 MT/Year
Sent to
cement
industries /
to TSDF
site for
Secured
Land filling.
2 ETP Sludge From ETP 34.3 359.16
MT/Year
630 MT/Year
Sent to
TSDF site
for Secured
land filling /
to cement
industry for
SEAC, Gujarat: Page 18 of 21
SEAC, Gujarat [TOR – Expansion Case]
co-
processing
3 Evaporated
salt
From
MEE
26.1 2243.4
MT/Year
5664 MT/Year
Sent to
TSDF site
for Secured
Land filling
4 Used oil Used as a
lubricant
5.1 10 0.10
MT/Year
- Sent to
GPCB
approved
recycler / to
TSDF site
for suitable
treatment.
5 Spent Carbon From
process
35.3 12
MT/Year
150 MT/Year
Sent to
TSDF site
for
incineration
6 Discarded
Containers /
Bags
From raw
material
packaging
33.3 5400
Nos/Year
10800
Nos/Year
Sent back
to supplier /
to GPCB
approved
recycler / to
TSDF site
for suitable
treatment
7 Spent
Solvent**
From
process
20.2 12
MT/Year
- Reused in
the next
Batch / Sent
to approved
spent
solvent
recycler
8 Distillation
Residue**
From
process
20.3 2.4
MT/Year
108 MT/Year
Sent to
TSDF site
for
incineration.
SEAC, Gujarat: Page 19 of 21
SEAC, Gujarat [TOR – Expansion Case]
9 Sodium
Hydrosulfide
From
process
D 3 5.4
MT/Year
- Reused
back into
process /
sold as a by
product to
authorized
end user.
10 Hydrochloride
Acid
From
process
D2 827.99
MT/Month
i. e.
9935.88
MT/Year
2922 MT/Year
Reused
back into
process /
sold as a by
product to
authorized
end user.
11 Sodium Bi
Sulfite
Solution
From
process
D3 3050.88
MT/Year
549 MT/Year
Used as a
raw
material
(after
recovered
from spray
evaporator)
12 Sodium
Hypochlorite
From
process
C 7 308.4
MT/Year
- Reused
back into
process /
sold as a by
product to
authorized
end user.
13 Ammonium
Sulfate
From
process
C1 2070.12
MT/Year
- Reused
back into
process /
sold as a by
product to
authorized
end user.
14 OR
SEAC, Gujarat: Page 20 of 21
SEAC, Gujarat [TOR – Expansion Case]
15 Sodium
Sulfate
Crystals
From
process
D3 2226.96
MT/Year
1380 MT/Year
Reused
back into
process /
sold as a by
product to
authorized
end user.
16 OR
17 Ferrous
Sulfate
From
process
28 4359.84
MT/Year
26100 MT/Year
Sold as by
products.
18 Spent Acid
(H2SO4)
From
process
D2 3170.628
MT/Year
27307.5 MT/Year
Reused
back into
process /
sent to
ferrous
Sulfate
Plant.
19 Ammonium
Liquor
From
process
C1 331.716
MT/Year
652.50 MT/Year
Reused
back into
process
20 Ammonium
Sulphite
From
process
C1 252
MT/Year
5233.50 MT/Year
Reused
back into
process
Quantity of discarded containers must be in MT/Annum.
ii Membership details of CETP, TSDF, CHWIF, Common MEE etc.
Dilute, Low TDS stream shall be sent to CETP of Globe Enviro Care Ltd, GIDC, Sachin. Low Acidity, High TDS stream is sent to Common facility of MEPPL for further treatment.
ii Details of Non-Hazardous waste & its disposal (MSW and others)
Not Applicable
D
i Spent Solvent management (If any)
Spent solvent shall be Collect / Store / Transport / reuse in to Process / send to GPCB approved recycler.
ii VOC emission sources and its mitigation measures
Not Applicable
SEAC, Gujarat: Page 21 of 21
SEAC, Gujarat [TOR – Expansion Case]
9. Details of Environmental Consultants:
Sr. no.
Particulars Details
i Name of the Consultant Enpro Enviro Tech and Engineers Pvt. Ltd. ii Validity of Certificate of accreditation
issued by the NABET, QCI Valid up to Jan 10, 2019
iii Accreditation for the categories 1. Metallurgical industries (ferrous & nonferrous) - Cat. A 2. Synthetic organic chemicals industry (dye & dye intermediates; bulk drugs and intermediates excluding drug formulations; synthetic rubber; basic organic chemicals, other synthetic organic chemicals and chemical intermediates)- Cat. A 3. Common hazardous waste treatment, storage and disposal facilities (TSDFs) - Cat. A 4. Common Effluent Treatment Plant (CETPs) - Cat. A 5. Common Municipal Solid Waste Management Facility (CMSWMF) - Cat. B
iv Any other details Contact: 9825436776
Name & designation of the Applicant: Vatsal Naik
Stamp & Signature of the Applicant: __________ Date: 11-10-2017
General Instructions
Format shall be in WORD Format (Page size-A4, Font type- Arial, Font size- 11)
Provide authenticated (with stamp & Signature) hard copy during presentation.
Kindly mail to : [email protected] and copy to all members.
Above data should be as per application Form-1 & PFR.
Incorporate relevant details in respective column of the above format. Do not attach
as Annexure in Format.