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INDUSTRIAL CONTROL SYSTEMS, INC.PRESENTS
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Municipal / Industrial Integrator Instrumentation, Control
and SCADA SystemsEstablished 1980
ManufacturerPneumatic Vane Actuators
Established 1973
Inventor & Patent Holderfor Filter Magic
Exclusive License Agreementto manufacture & sell Filter Magic
Throughout USA
GreenTechnology
100% Made inAmerica
Filter Magic Organization
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NEMA 4X PolycarbonateFilter Master & Single AS-I Panel
NEMA 12 SteelDual Filter Console
NEMA 4X SSDual Filter Console
A Filter Magic solution can reduce the cost of installation by as much as 60%
Filter Magic Control System
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Expandable by 2x toInfinity
Ethernet EthernetEthernet
120 VAC 120 VAC
Level
LOH Flow
Turbidity
4-20 mA
4-20 mA
Drain Valve
Influent Valve
Effluent Valve
Filter-to-Waste Valve
Backwash Valve
Surface Wash Valve
AS-I Bus Network
AS-I Bus Network
AS-I Bus Network
AS-I Bus Network
AS-I Bus Network
AS-I Bus Network
Plant SCADA System
Filters 1 & 2 Filters 3 & 4
Filter 1 to Filter 2
AS-I Bus Network
AS-I Bus Network
to Filters 3 & 4
• Dual Filter Console• AS-I Bus Network• Single or Dual AS-I Panels• Valves & Actuators
• Primary Flow Devices• Filter Instrumentation• Power & Communications• Interface to Plant SCADA
Single Filter
AS-I Panels
Dual Filter Console
Monitor Only or
Remote Control
AS-I Bus Network
• Actuator Sensor Interface• 2-Wire 16 AWG Unshielded
Cable• 24 VDC Power• AI, AO, DI, DO• Supplies power to 2-wire
Instrumentation and Pneumatic Actuator Solenoid Valves
• Eliminates power in the Filter Pipe Gallery
Filter Magic Control System
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Filter MagicConsoles
OIT - NEMA 4X
Enclosures: NEMA 4X 316 Stainless Steel
NEMA 12 Filter Magic BlueDual, Tri, Quad, Pent & Hex
Filter Console Configurations
Options:Hurricane Hatch
Sun ShieldAir Conditioning
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Filter MagicOperator Interface Terminal (OIT)
NEMA 4X 15” Flat Panel Touch Screen
High Resolution 1024 x 768 Graphics Ethernet Connectivity
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• Manages two (2) Filters per OIT• Local Automatic, Semi-Automatic & Manual Control• Individual Filter Tuning Parameters• Displays all Filter Status & Alarms• Ethernet Communications between Filter Consoles and to Plant
SCADA• Remote Monitoring and Control from Plant SCADA (Optional)
Filter MagicOperator Interface Graphic Screens
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Your Choice of three (3) MajorProgrammable Logic Controllers (PLC)
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Actuator Sensor – Interface (AS-I)Bus Network Technology
www.as-interface.net
2 Wire 16 AWG Unshielded Cable 24 VDC Power & Communications AI, AO, DI, DO 300 Feet 900 Feet with 120VAC Power Supply 62 Devices Maximum Supplies power to 2-wire Instrumentation
and Pneumatic Actuator Solenoids
Redundant Loop Bus Network Simple, Robust, Fast & Reliable Very Low Cost Immune to Interference IP67 Rating for Short-term Immersion Eliminates all power in the Filter Pipe
Gallery
Filter 1 Filter 2
Air Scour
Influent Backwash Drain Effluent Influent Backwash Drain EffluentAir Scour
AS-I Bus Network
2-Wire 16 AWG Unshielded Cable 2-Wire 16 AWG Unshielded Cable
Instrumentation Flow, Level, LOH
and Turbidity
AS-I AI
Card
Instrumentation Flow, Level, LOH
and Turbidity
AS-I AI
Card
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AS-I Ethernet Network Controller, AI Card & Switch located in Filter
Console
AS-I Actuator Switches located in AS-I Panel in Filter Pipe Gallery
AS-I Pneumatic Valve Automation located in Filter
Pipe Gallery
AS-I Bus NetworkComponents / Connectivity
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+-
+-
+-
AS-INTERFACE BUS NETWORK AS-INTERFACE BUS NETWORK
JUNCTION MODULE
ON
AS
-INTE
RFA
CE
BU
S N
ETW
OR
K
AS-I Pneumatic ActuatorValve Control Terminal
(VCT)
AS-I Switch
AS-I Bus NetworkPneumatic Actuator Connectivity
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• Power and Communications on a single Unshielded 2-Wire 16 AWG Cable!
• All of the equipment in the Filter Pipe Gallery including the Pneumatic Actuators are powered by 24 Volts on the AS-I Bus Network thereby eliminating all High Voltage in the Gallery!
• The AS-I Bus Network Cable is rated Protection Class up to IP67 for short-term immersion in water. While conduit is normally used to house & protect the cable, it is not required!
• No Special Shielding or Layout Configuration is Required – The AS-I Bus Network is completely immune to electrical interference!
• Installation & Termination of the AS-I Bus Network is possible by non-skilled staff
AS-I Bus NetworksReliability / Ease of Installation
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Filter MagicAS-I Bus Network
Pneumatic Actuation Topology
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Filter MagicAS-I Bus Network
Electric Actuation Topology
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Filter Magic / Plant SCADANetwork Topology
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Filter MagicFilter Pipe Gallery Installation
K-Tork Installation
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• LEVEL– Endress-Hauser– Siemens
• EFFLUENT FLOW– Rosemont– Foxboro
• LOSS OF HEAD– Rosemount– Foxboro
• TURBIDITY– Hach
Filter MagicHigh Quality / High Performance
Instrumentation
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Traditional Filter Control SystemRetrofitted with Filter Magic
Pierce-Burch WTP, City of Arlington, TX
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Filter Magic RetrofitPierce-Burch WTP, City of Arlington, TX
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JK Kubala WTP – FM Retrofit for 20 Filters (8 in 2010)
Pierce-Burch WTP – FM Retrofit for 20 Filters
Filter MagicCity of Arlington, TX
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• Marshalls all Common Filter System Resources– Air Scour or Surface Wash Control– Back Wash Flow and Pump Control– Located to minimize conduit & wire
• Prioritized Fully Automatic Backwash Queue– First In First Out (FIFO)– Turbidity, LOH, Time
• Date, Time & Password Management• Ethernet Connectivity
Filter MagicFilter Master Control Panel (MCP)
NEMA 4X Polycarbonate Panel
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• Duplex Rotary Screw Compressors
– High Efficiency– More Air per Kilowatt– Low Cost of Operation– Quiet Operation
• Dual Control Panels– Programmable Demand
Manager– Maintenance Mode
• Condensate Management
• Refrigerated TAH Air Dryer
– Smooth Tube Thermal Air Heat Exchanger
– Minimum Pressure Drop– Built-in Moisture Separator– Automatic Condensate Drain
• Coalescing KOR Air Filter– High Efficiency Oil Removal
• Air Control– 125 to 160 PSIG– 34 to 248 CFM– Air Pressure Regulator
• 80 Gallon Air Receiver Tank
– ASME Rated– Pressure Gauge– Automatic Condensate
Drain
Filter MagicPneumatic Actuator High Quality / High Performance Compressed Air Systems
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Filter MagicPneumatic Actuator Compressed Air System
Engineering Services
Complete Installation Specification and Details
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Filter MagicPneumatic Actuator Compressed Air System
Engineering Services
Complete Installation Specification and Details
Complete Engineering Services
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Filter MagicTraining Facilities
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• 2011– Fort Meade WTP (25 MGD) – Laurel, MD
• Plant Upgrade – 6 Existing Filters Retrofitted with FM– Fort Meade WWTP (25 MGD) – Laurel, MD
• Plant Upgrade – 6 Existing Filters Retrofitted with FM– Harlingen WTP (20 MGD) – City of Harlingen, TX
• Plant Upgrade – 8 Existing Filters Retrofitted with FM
• Future– Dixieland WTP (30 MGD) – City of Harlingen, TX
• Plant Upgrade – 8 Existing Filters Retrofitted with FM– Cornish Creek WTP (35 MGD) – Newton County, GA
• Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM Filters
– Alexander Orr WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL
• Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM, 22 Existing Filters & 12 New Filters under Design
– Preston WTP (250 MGD) – Miami-Dade Water & Sewer Dept., Miami, FL• Plant Upgrade – Pilot Project for 2 Existing Filters Retrofitted with FM &
20 Existing Filters
Filter MagicProjects / References
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• 2010– Zapata WTP ( 8 MGD)– Zapata, TX
• New WTP with 4 FM Filters– Cornish Creek WTP (25 MGD) – Newton County, GA
• Plant Expansion - 8 Existing Filters Retrofitted with FM, 5 New FM Filers & 5 Future FM Filters
– JF Kubala WTP (80 MGD) – City of Arlington, TX• Plant Expansion – 12 Existing FM Filters & 8 New FM Filters
• 2001 - 2009 – Valparaiso WTP (30 MGD) – City of Valparaiso, IN
• Plant Expansion – 6 Existing Filters Retrofitted with FM & 4 New FM Filters– San Marcus WTP (21 MGD) – Guadalupe-Blanco River Authority, San Marcus, TX
• Plant Expansion - 4 Existing Filters Retrofitted with FM & 4 New FM Filters– Pierce-Burch WTP (80 MGD) – City of Arlington, TX
• Plant Upgrade – 20 Existing Filters Retrofitted with FM– JF Kubala WTP – (50 MGD) City of Arlington, TX
• Plant Upgrade – 12 Existing Filters Retrofitted with FM– Danville WTP (10 MGD) – City of Danville, AK
• Plant Expansion – 3 Existing Filters Retrofitted with FM & 1 New FM Filter– Camden WTP (12 MGD) – City of Camden, AK
• New WTP with 6 FM Filters– Laguna Madre WTP No.1 (10 MGD) – Laguna Madre Water District, Port Isabel, TX
• Plant Upgrade – 4 Existing Filters Retrofitted with FM– Alice WTP (8 MGD) – City of Alice, TX
• Plant Upgrade – 4 Existing Filters Retrofitted with FM
Filter MagicProjects / References
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Division 11 – Filter Control System:
– Complete Filter Control System Responsibility– New or Retrofit Valves & Actuators– New or Retrofit Filter Instrumentation– Interface to Air Scour, Surface Wash &
Backwash Systems– Ethernet Interface to Plant SCADA– Compressed Air System– Complete Three (3) Year Warranty
Filter MagicSpecifications
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Filter MagicSavings
A Filter Magic solution can reduce the cost of installation by as much as 60%
• Filter Magic Dual Consoles save as much as $30,000 versus Traditional Consoles
• Filter Magic Actuator Sensor Networks save as much as $10,000 per pair of filters versus Traditional monitoring and control Electrical Systems
• Filter Magic Pneumatic Actuators save as much as $50,000 per pairs of filters versus Traditional Electric Actuators
• Filter Magic Pneumatic Actuator Systems save as much as $10,000 per pair of filters by replacing high voltage electrical power supply systems with mechanical compressed air systems
• A Filter Magic Pneumatic Solution can save as much as $100,000 per pair of filters or $50,000 per filter
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Filter MagicSavings
A Filter Magic solution can reduce the cost of installation by as much as 60%
• Filter Magic is perfect for retrofit solutions or new construction
• Filter Magic provides short-term savings during construction and long-term savings over the years due to its simplicity and ease of maintenance
• Filter Magic Solutions include a comprehensive three (3) year warranty on the entire Filter Control System including the valves, actuators and instrumentation
• Filter Magic Pneumatic Actuators are guaranteed for 2,000,000 to 3,000,000 actuations
• Filter Magic Pneumatic Actuator Solenoids include a ten (10) year warranty
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A Filter Magic solution can reduce the cost of installation by as much as 60%
Filter Magic Control System
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Clean water,it’s what we do….
Filter MagicClean water, it’s what we do….
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It’s so easy, even a Caveman can do it!
Filter Magic
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INDUSTRIAL CONTROL SYSTEMS, INC.PRESENTS