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worldwide servicecommitment design and engineering quality products
worldwide servicecommitment design and engineering quality products
In the container industry, cycle time for loading and unloading containers is the most important criterion. Innovative container securing systems designed by German Lashing aim specifically at enhancing productivity and safety, both on the vessel and at container terminals.
Container Securing with System
Commitment
Based on great tradition, german lashing
robert Böck gmbH is a german-owned
company with headquarters in germany,
china and a global network of trained
agents. more than three decades of
experience in the manufacture and
supply of container stowage and lashing
systems have turned german lashing into
a leading mark of excellence, which is
recognised and preferred worldwide.
german lashing designs, manufactures,
sells and services complete solutions for
the container handling industry, globally
accepted and certified by all classification
societies. as a leader and specialist in
Design and Engineering
german lashing constantly continues
its programme of product and service
development, focusing on the aim to
supply the highest quality products to
suit the customer's requirements and
their expectations of value, performance
and quality. Fully-equipped research and
testing facilities provide german lashing
with an r&d capability to develop and
improve products
and processes.
container securing technology, a dedica-
ted and highly experienced staff is cons-
tantly endeavouring to optimise container
stowage and lashing systems, to provide
highest levels of customer service, work-
manship and product reliability. german
lashing has customers around the world
including shipyards, ship owners, ship
managers and consultants.
fast forward
Quality
esteemed for its reputation for excellent
quality, german lashing's own production
centre is certifi ed to iso 9001 and by all
major international classifi cation societies.
accompanied by established quality
management procedures, the products
are tested by i quipment has proved its
worth in effi cient and safe operation,
and is engineered to an exact unvarying
world-class
standard.
Products
german lashing’s product spectrum is
ready to cover all customer needs in the
fi eld of container securing systems. the
certifi ed own production centre and a
highly skilled team ensure the unrivalled
quality level, covering specifi cation, de-
sign, manufacturing and forwarding to
the fi nal destination at the customer.
in addition to standard systems, german
lashing can offer expert solutions for
individual customer applications.
Worldwide Service
after-sales service plays a leading
role in smooth and trouble-free con-
tainer operation. german lashing is
fi rmly committed to providing a full
and comprehensive product support
service to its customers wherever
they are in the world. the company
guarantees excellent service for
its clients through the worldwide
delivery of products and services
from the service centre network. the
german lashing range is backed up
with well-trimmed service packages
and training programmes.
www.germanlashing.de
Head Officegerman lashing robert Böck gmbHmarcusallee 9 d-28359 Bremen germanyFon: +49-421-17361-5 Fax: [email protected]
Office Chinaunit 2506 summit center no. 1088yan an road (w) shanghai200052 p.r. chinaFon: +86-21- 5238 8091 Fax: +86-21- 5238 [email protected]
photo of cma cgm cHristopHe colomB taken by thierry dosogne
Table of Contents
Raised ISO Socket
ISO Sliding Socket
ISO Lifting Socket
Dovetail Plate
Lashing Plate
Lashing Eye
Slewing Eye
Other
Guide Fitting
Weld on Cone
Flush ISO Socket
Lashing Pot
Counter Bearing
Support Rail
Other
Smartlock
Twistlock
Smart Base Midlock
Midlock
Turnbuckle
Lashing Rod
Other
Smartcone
Stacking Cone
Pressure Tension Element
Bridge Fitting
Compensation Stacker
Other
Flat Rack
Operation Rod
Working Platform
Container Quick Tie
Other
Fixe
d Fi
ttin
g D
eck
Fixed Fitting Deck
Raised ISO Socket
ISO Sliding Socket
ISO Lifting Socket
Dovetail Plate
Lashing Plate
Lashing Eye
Slewing Eye
Other
Fixe
d Fi
ttin
g H
old
Fixed Fitting Hold
Guide Fitting
Weld on Cone
Flush ISO Socket
Lashing Pot
Counter Bearing
Support Rail
Other
Loos
e Fi
ttin
g D
eck
Loose Fitting Deck
Smartlock
Twistlock
Smart Base Midlock
Midlock
Turnbuckle
Lashing Rod
Other
Full automatic locking and unlocking by smart shape – Function Follows Form Less Port-Time by immediate start of discharging /
container operation Weight optimized robust One-Piece design
– One Piece Design Fast and easy handling No movable parts No spare parts No maintenance No greasing
Corrosion protection by fully Hot-Dip-Galvanizing 10 years functional guarantee Optimal use in ISO Gap because no parts juts
out of the length or breadth of the container Consistent Lock-Clearance in accordance with
ISO 3874 / ISO 1161 and class requirement for safe container securing arrangement at each container tier. Minimum tension breaking load 500 kN Minimum shear breaking load 420 kN Minimum compression breaking load 2000 kN
Optimized weight less than 5 kg International Patented
Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de
Coning
Certified by:
In compliance with LR Rules for Classification of Ships, Part 3, Ch 14
09|1
5
Location within a Securing System
Smart Midlock For Securing of 20‘ Containerin ISO Gap at Bottom Tier
For Securing of Containerbetween Tiers
Twistlock For Securing of Containerat Bottom Tier
Turnbuckle TB ...
Lashing Rod LR ...
Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de
Dual function Twistlock for semi-automatic or conventional use
Automatic locking after positioning of the container.
Minimum tension BL. 500 kN.
Minimum shear BL. 420 kN.
Minimum compression BL. 2000 kN.
Strengthening of the stainless steel cable with steel knob resulting in essential prolongation of service life.
Optimized weight less than 6 kg and therefore easy handling.
International Patented.
Dual-Function Twistlock T-2.3C
Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de
WORLD WIDE
MOST FAVOURED
TWISTLOCK
Certified as well by:
Semi-automaticunlocked
Fullylocked
Conventionalunlocked
10|1
3
Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de
Twistlock T-2.3C For Securing of Containerbetween Tiers
Twistlock For Securing of Container at Bottom Tier
Turnbuckle TB ...
LR ...
08|1
8
Location of T-2.3Cwithin a Securing System
Lashing Rod
Smart Midlock For Securing of 20‘ Container in ISO Gap
Semi-Automatic Twistlock for OSHA-conform safety
Automatic locking after positioning of the container
Minimum tension BL. 500 kN
Minimum shear BL. 420 kN
Minimum compression BL. 2000 kN
Strengthening of the stainless steel cable with steel knob resulting in essential prolongation of service life
Optimized weight less than 5,5 kg and therefore easy handling
International Patented
Semi-automaticunlocked
Fullylocked
Semi-Automatic Twistlock T-2.3D
Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de
WORLD WIDE
MOST FAVOURED
TWISTLOCK
Certified as well by:
10|1
3
Location of T-2.3Dwithin a Securing System
Twistlock T-2.3D For Securing of Containerbetween Tiers
Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de08|1
8
Lashing Rod LR ...
Turnbuckle TB ...
Twistlock For Securing of Container at Bottom Tier
Smart Midlock For Securing of 20‘ Container in ISO Gap
Loos
e Fi
ttin
g H
old
Loose Fitting Hold
Smartcone
Stacking Cone
Pressure Tension Element
Bridge Fitting
Compensation Stacker
Other
Weight optimized robust One-Piece design – One Piece Design Fast and easy handling No movable parts No spare parts No maintenance No greasing
The necessary quantity of Lockable Stacking Cones (LSC) will be reduced to 50% by application of Two Pieces ISO Gap System, because the LSC are required in the 20’ Container ISO gap only. The conventional LSC with intermediate plate must also be used at the 20’ ends where the container is located in the 40’ cell guide because otherwise the container will be at an angle.
Further advantages of the Smartcone SC-1: The height of the 20’ container stack will be reduced. Direct optimal transmission of the vertical pressure forces to the container corner castings, therefore no wear and tear to the SC-1 due to this stress.
Minimum shear breaking load 420 kN
Optimized weight less than 1,5 kg Corrosion protection by fully Hot-Dip-Galvanizing Patent pending
Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de
WORLD STANDARD
ONE PIECE DESIGN
Certified by:
10|1
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Operation Instructions Two Pieces ISO Gap System
Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de
Coning
Deconing
Two Pieces ISO Gap System20’ Container Stowage in 40’ Cell Guide
inse
rt lift
offlocked
lift down pu
sh u
p take out
Insert the Smartcone in the lower corner casting
Twist the Smartcone to the left
The Smartcone locked by gravity and the container can be moved to the ship
The container will be moved from the ship
Push up the Smartcone and twist it to the right
Take out the Smartcone and place it in a stowage bin
Cones or Guide Fitting on Double Bottom
ISO-Gap
Smart
cone
Smart
cone
Smart
cone
Smartcone
Smartcone
Smartcone
10|1
3
Spec
ial E
quip
men
t
Special Equipment
Flat Rack
Operation Rod
Working Platform
Container Quick Tie
Other
Innovat ions in
cargo secur ing
Container-Quick-Tie®
O r i g i n a l i s b e s t
Features:No structural modification required of anyexisting containers, handling systems of meansof transportation.
harmonization of the variety of container types
optimized utilization of the 20 ft containers
full exploitation of the invested capital
with the aid of the coupling device,it is possible to carry two 20 ft containers as one 40 ft stowage spaces
minimization of empty container transport
the coupling device may be used for both empty and loaded containers (up to 30.480 kg)
quick container loading und unloading whileconnected, since accessible from two sides
This is a coupling device for a rigid andforce-locking connection of two 20 ft ISOcontainers of identical overall height inlongitudinal direction, such as to formone 40 ft container unit. The couplingdevice is not an integral part of thecontainer but may be carried in a storagecompartment in the bottom of thecontainer.
Little investment results in great benefit
For each 20 ft container, only twocoupling devices are required to establisha rigid and force-locking connection. Dueto the different ISO openings of the CornerCastings on the front side of eachcontainer, the couplings are classified asone upper and one lower coupling.
Head Office Germany: Marcusallee 9 , D-28359 Bremen, Fon: 0049 - 421 - 17 361- 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de
Standard Upper/Lower Type
Tested and certified by Germanischer Lloyd
•C
ON
TAIN
ER-QUICK-TIE
•
SAVIN G BY COUP
LIN
G
The rigid and force-locking container device
Further Types:Deck, Tricon andTop Version
Container-Quick-Tie®
O r i g i n a l i s b e s t
Part ListFor a complete coupling 2 top and 2 bottom couplingdevices are needed(1 top and 1 bottom for each 20‘ Container)
Description of the device
Distance piece left Distance piece right
Quick action piece Threaded bar
Stretching hammer left Stretching hammer right
Bridge Security bolt
Fitting screws for bridge Openting for Security bolt
Head Office Germany: Marcusallee 9 , D-28359 Bremen, Fon: 0049 - 421 - 17 361- 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de
Standard Upper/Lower Type
Tested and certified by Germanischer Lloyd
1
5
3
4
62
78
10
2
4
5 6
7 8
9
1
3
9
Innovat ions in
cargo secur ing
9
Magnets
Upon correct completition of the coupling process the safety bolt (8) of the top devices shows to the bottom - and the safety bolt of the bottom devices shows to the top.
Threads and bearings have to be greased carefully!
10
Preparation and Fitting instructions1. Containers to be coupled are to be dropped on the coupling platform or on a flat
surface (front end to front end)
2. Prior to fitting remove both strechting hammers (5+6) from the threaded bar (4)
3. Affix Quick-Tie without stretching hammers with the magnets to the frontside of the respective corner casting.
IMPORTANT: Secure the top version by turning the stretching hammer with at least three turns to the threaded bar.
4. Move containers together and insert the stretching hammers (5+6) through the side aperture of the corner castings by using the fitting tool. (prior to that remove the stretching hammer out of the top version)
5. Turn the quick action piece (3) until both stretching hammers (5+6) are in a horizontal position and smooth affixed at the insides of the front corner castings.
Put in the safety bolt (8) in one of the openings (10) of the quick action piece (rigid connection)
Part List and Fitting Instructions