Extending the Connected Enterprise
ProSoft Technology
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Global Sales and Support Offices Support over 60 Industrial Protocols Encompass Partner for 25+ years
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ProSoft Technology Overview Historically, ProSoft is known as the “Modbus guys” Today, ProSoft is a provider of Industrial Networking Solutions
Connecting disparate systems Optimize Modernize Migrate
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What is the Connected Enterprise? The Connected Enterprise is the convergence of Informational Technology (IT) and Operational Technology (OT) IT focuses on transactional information like logistics, finance, quality, inventory OT focuses on real-time data relative to automation, machines, operator, production When IT and OT work together production loss is minimized, efficiencies are increased, and profit margins soar.
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Benefits of the Connected Enterprise
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Highly efficient process Decrease in unscheduled downtime Reduce waste in manufacturing Increased understanding on overall operations
Issues when implementing the Connected Enterprise Control System contains legacy devices that don’t talk “CIP” Adding new machines into the Control System that don’t talk “CIP” Cannot undertake a complete retrofit now, but want to take advantage of the Connected Enterprise
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ProSoft Provided Solutions Over the last 10+ years, ProSoft has successfully helped 1,000’s of customers extend the Connected Enterprise
Integrate non-EtherNet/IP devices into a Rockwell Automation Control System Integration of Wireless Technology Integration of Secure Remote Access
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Problem: Integrate non CIP based devices Current devices use legacy or other Ethernet based communication technology Want to increase the amount of information available to the control system without impacting production AND/OR Want to update Control Platform - either change vendor or migrate to newer modern controller technology Can not replace legacy devices Need to provide communication between controllers and legacy devices
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Solution: ProSoft in-Chassis or Standalone Gateways In Chassis modules available to communicate to non CIP based components for most RA platforms (communication selection varies based on platform) Gateways available to ‘bridge’ Serial communication to Ethernet/IP based communication OR other Ethernet communication to Ethernet/IP based communication Large selection of Serial and Ethernet Communication protocols available Easy to configure using ProSoft’s PCB Software
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ProSoft Technology Solutions
185+ Rockwell Automation in-chassis solutions 160+ gateways 40+ industrial wireless solutions
Rockwell Automation In-Chassis Gateways
Industrial Wireless
Serial Modbus DF1 ASCII DH485 DNP3.0 BACnet MS/TP IEC 60870-5-101 IEC 60870-5-103 Siemens 3964R Johnson Control Metasys N2
Fieldbus HART Multidrop HART Analog Allen-Bradley Remote I/O Allen-Bradley Data Highway Plus GE Genius Bus LonWorks Modicon S908 TI 505 I/O PROFIBUS DP Modbus Plus
In-Chassis Solutions
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Ethernet EtherNet/IP PROFINET Modbus TCP/IP Siemens Industrial Ethernet BACnet/IP IEC 60870-5-104 IEC 61850 DNP3 Ethernet ASCII Ethernet GE Global Data FL-Net
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CompactLogix Modbus
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Serial
TCP/IP MVI69E-MBS
250 Max Modbus commands per channel 10,000 words of data 2 Serial ports Master and/or Slave
MVI69L-MBS 30 Max Modbus commands 240/240 words of I/O data 1 Serial port Master or Slave
MVI69E-MBTCP 480 Max Modbus commands
10,000 words of I/O data
Multi Client (20) and/or Multi Server (20)
MVI69L-MBTCP
160 Max Modbus commands
240/240 words of I/O data
Multi Client (10) and/or Multi Server
(2)
ControlLogix Modbus
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Serial
TCP/IP MVI56E-MCM
325 Max Modbus commands per channel 10,000 words of data 2 Serial ports Master and/or Slave Configuration of the module done in RSLogix 5000 using controller tags and supplied Add-On Instruction
MVI56E-MNETC 480 Max Modbus commands
10,000 words of I/O data
Multi Client (30) and/or Multi Server (20)
Point I/O -- ILX34-MBS
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HMI, SCADA, or DCS
Modbus
ILX34-MBS232
CompactLogix L1 Controller
L1 processor (expansion) and Point I/O
Adapters (distributed)
ILX34-MBS232
ILX34-MBS485
8/8, 24/24, 36/36 Words In and Out
30 Commands
1 Isolated Serial Port
Master or Slave
Premier Integration features
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Add-on Instruction creates UDTs providing logical definitions for I/O, status, and control data Diagnostic data available in RSLogix 5000 controller tags, allowing decisions to be made based upon node health Add-on Profile support for RSLogix 5000, improving integration in the CompactLogix system Module Configuration stored in PLC memory for easy back up
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ProSoft Technology Solutions Rockwell Automation In-Chassis Gateways
Industrial Wireless
185+ Rockwell Automation in-chassis solutions 160+ gateways 40+ industrial wireless solutions
Industrial Communication Gateways
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Migration Industrial ENET
Energy Building Automation
PLX30 – Modbus Serial One or four isolated serial ports Single 10/100 Ethernet port
Gateway Configuration over Ethernet using PCB Serial ports are Software selectable for RS-232, RS-422, or RS-485 All Serial ports are individually configurable, Master or Slave Supports Modbus RTU or Modbus ASCII Built in SD card port for Disaster Recovery option
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10.1.10.5 10.1.10.6 10.1.10.7 10.1.10.10
Gateways for Data Exchange Gateway only passes the data you want (Firewall) Dual ENET
Changing IP addresses can be difficult Requires 2 subnet configurations
Multi-port serial
20.2.20.3
20.2.20.4
20.2.20.5
20.2.20.6
20.2.20.10
20.2.20.20
20.2.20.100
10.1.10.3
Upgrading Rockwell Automation architectures
EtherNet/IP™ to Remote I/O or DH+ Gateway
• AN-X2-AB-DHRIO
Supports SLC & PLC-5
Does not require users to modify their PLC code
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PanelView Standard
PanelView Plus
PLC 5 or DH+
AN-X-AB-DHRIO
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Modernizing PanelViews
1305 Drive
PLC 5
PowerFlex
AN-X2-AB-DHRIO
Migration of failing 1305 drives connected to PLC5 system Wanted to upgrade to PowerFlex drives and maintain RIO connection Needed minimal downtime during conversion
Tire MFG Drive Migration
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1794-AENT
AN-X2-AB-DHRIO EtherNet/IP Blue Hose
AB Remote I/O
1794-ASB
Migration of failing 1794-ASB’s that went EOL on conveyor system Wanted to upgrade to 1794-AENT adapter and maintain RIO connection to existing PLC5 Needed minimal downtime during conversion Able to put (4) 1794-AENT on (1) Gateway module
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Upgrade Flex I/O Adapters (Auto MFG)
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AN-X-GENI
Genius I/O
Field Control Bus Interface Unit with I/O
GE Genius Bus
Genius I/O
GE 9030 or 9070 Processor
Migration of aging GE processor for Auto MFG Also available for S-908 I/O for SE processors
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Upgrade legacy PLC systems
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Migration from Profinet to Ethernet/IP PROFINET Controller v2.2.1
PI – PROFINET Certified Supports acyclic PROFINET devices from 10 different vendors
Allow to migrate from Siemens PLC to Rockwell Automation ones!
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C/C++ Linux Module for ControlLogix / CompactLogix Acts as Co-Processor Two independent Ethernet ports, and two independent serial ports (RS232/422/485) Linux Virtual Machine (VM) and C/C++ development environment provided on separate DVD
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Energy Management Gateways
EtherNet/IP to BACnet
DF1 to BACnet
EtherNet/IP to LonWorks
DF1 to LonWorks
EtherNet/IP to Metasys N2
DF1 to Metasys N2
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Energy and Substation Automation Gateways Protocols
IEC 61850 IEC 60870-5-101 IEC 60870-5-104 DNP3
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Other In Chassis Module Protocols Available
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Other Standalone Gateways Module Protocols Available
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Problem: Need for easy Wireless connectivity Increasing demand for mobile equipment and operators – requires reliable communication ProSoft wireless solutions combined with (and without) radiating cable enables ‘seamless’ communication to mobile equipment without loss of data/connection These projects typically consist of controllers, IO, drives, HMI, safety IO etc. as well as the wireless infrastructure (radios, cable, antennas, etc.) These applications often requires specialized infrastructure engineering which ProSoft can provide.
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ProSoft Wireless Communication Gateways High speed 802.11n technology
Channel Bonding & MIMO Antenna (2 streams) Up to 300 Mbps RF data rate 2.4 GHz or 5 GHz band – including DFS channels
Optimized for Ethernet IO & Producer/Consumer systems
Up to 4,000 packets/sec – very fast scan rates IGMP snooping/packet filtering
Ch. 36 Ch. 40
40MHz
Bonded
20MHz 20MHz
Stream 1
Stream 2
Multiple Data Streams (MIMO) Multiple Channels (Bonding)
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Designed for Extreme Conditions Extended Operating Temperature
- 40 to + 75 C (-40°F to +167°F)
Hazardous Location Certified Class 1, Division 2 ATEX Zone 2
Industrial Power Options 12/24 VDC Power over Ethernet (PoE)
Din Rail Mountable High Shock/Vibration Tested
Shock IEC 60068 2-6 (20g, 3-Axis) Vibration IEC 60068 2-27 (5g, 10-150 Hz)
IP67 Version Available
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Directionnal antenna Radiating Cable
Ex: AGV Systems Applications
Material movement Transporting finished goods Trailer loading and unloading
Benefits of AGV’s Reduced labor costs Increased efficiency Increased safety
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ProSoft Advantages Ultra-Fast Roaming
Less than 10 msec roam time Robust connection for fast I/O networks No Wireless LAN Controller Required
Radiating Cable System Consistent signal in noisy environments Reliable high data rate Reduced interference with other RF systems
Ethernet/IP Object Radio status and diagnostics via EIP tags Network health visible to PLC / HMI
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Problem: Secure Remote Access to Control System Remote Resources are required to evaluate / diagnose machine issues
Expertise of machine operation / control strategy is not local
Need to reduce production upsets / downtime Many issues can be resolved without an on-site visit If an onsite issue is needed, understand the problem so the solution can be quickly implemented
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Solution : ProSoft Connect Access Industrial Control Systems from Anywhere State-of-the-Art Cloud Native Technology
Best User Experience Higher Level of Security
EasyBridge™ Layer 2 VPN Connection Does not require configuration of routed network drivers in PLC software Use Discovery Tools like RSWho, ProSoft Discovery Service, etc. Just like being connected to local switch
Minimal User-Installed Software Eliminates major security flaw of other remote access services Web interface works from any computer No VPN Server to install and set up
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EasyBridge™ - Advanced Networking
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192.168.0.250
192.168.0.20 192.168.0.30
Firewall
10.12.1.103
EasyBridge™ is the easiest way to connect to remote automation devices
192.168.0.251 Remote PC Address
192.168.0.050
Cell Carrier to Internet
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ProSoft Connect Standard Subscription Free Secure Remote Access and Device Mgmt. 1GB VPN data use per month, per account Basic user access controls
Create multiple users per account Standard Subscription – up to 5 users per account Unlimited number of ICX35 devices per account One VPN connection at a time
ProSoft Connect Account Overview
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Centralized Device Management Activate New Devices Get Help Open Secure Tunnel to Any Device
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Summary ProSoft Technology can help you extend the Connected Enterprise
Extend to non Ethernet/IP devices New non-Ethernet/IP machines Modernization of Legacy Machines
Extend to Wireless devices Extend to Secure Remote Access functionality
Contact ProSoft Technology: www.prosoft-technology.com 1-661-716-5100
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Questions? Thank You