Download - Everest Steel
STEEL BUILDING SOLUTIONS
Everest Industries Limited : Genesis A-32 Mohan Co-operative Industrial Estate Mathura Road New Delhi - 110 044 (INDIA)
Tel.: +91-11-41731951/1952 Fax : +91-11-46566370 E-Mail: [email protected] Website: www.everestind.com
EVEREST – TRUSTED FOR OVER 70 YEARS
Everest Industries Limited is one of India's fastest growing
building solutions company. A pioneer in the field of fibre
cement building products, its strategic investments in
technology over the last seven decades have allowed it to
continually introduce innovative and modern building products
with a promise of Strength, Speed and Safety in construction.
Founded in 1934, Everest is one of the most respected and
renowned business entities in India, and has dominated the
market ever since. The company has a pan India presence with
a large distribution network and state-of-the-art manufacturing
facilities at Kymore, Nashik, Coimbatore, Kolkata and
Roorkee.
Everest follows a solutions approach where various products
and services are integrated to meet customers' needs. Everest
offers a complete range of building solutions - Roofing,
Ceilings, Walls, Flooring, Cladding, Doors. And now, Pre-
Engineered Steel Buildings and Smart Steel Building for the
Industrial, Commercial and Residential sector.
Our Clients
• Reliance Petroleum, Jamnagar • All Cargo Logestics, Indore
• Vadafone, Punjab • Radico Khaitan Ltd., Bahadurgarh
• Dangote Group, Nigeria • Acqua Infra Projects Ltd., Luxor, Uttarkhand
• Rishi FIBC Solutions, Baroda • Rashtriya Chemicals Fertilizers Ltd., Mumbai
• KBK Polymers, Roorkee • City Corporation, Pune
• Nirlon Ltd., Mumbai and many more...
• Balaji Shivran Carrier Ltd., Mumbai
Shipment and Erection Phase
Everest Erectors and Everest Project Engineer arrive at site.
Everest starts shipment and delivery of your building in erectable
sequence.
Erection of the building is supervised and completed as per the
Erection Drawing.
The completed building is handed over to you.
Detailing and Manufacturing Phase
Everest releases Anchor Bolt Plan with column reaction for
construction. Everest supplies the anchor bolts.
You start the foundation work.
Everest starts manufacturing your building.
Your Approval
Get detailed designs and drawings for your (or your architect's)
approval.
Finalise and approve all building dimensions and accessories to
start manufacturing your building.
Ordering Everest Building Systems
Your order
Give Everest a brief on your project requirements.
Get a detailed proposal with drawings.
Finalise all technical and commercial matters to start the project.
Week - 2 & 3
Week - 9 to 12
Week - 1
Week - 4 to 8
BHAGWANPUR WORKS - ROORKEE
HEAD OFFICE
KOLKATA WORKS
PODANUR WORKS - COIMBATORE
LAKHMAPUR WORKS-NASHIK NASHIK
KYMORE WORKS
JABALPUR
AHMEDABADBHOPAL
CHENNAI
MUMBAI
BANGALORE
COCHIN
CHANDIGARH
DELHI
FARIDABAD
KOTA
MANGALORE
HUBLI
PALAKKAD
MADURAI
SURAT
ALLAHABAD
KANPUR
VARANASI
PATNA
RANCHI
JAMSHEDPUR
BALASORE
CUTTACK
KHARAGPUR
BURDWAN
GUWAHATI
INDORE
BILASPUR
KOLHAPUR
KARNAL
HEAD OFFICE
FACTORY
SALES OFFICE
RETAIL SPOTS
SALES DEPOTS
NELLORE
RAJPURA
STEEL BUILDING SOLUTIONS
EVEREST STEEL BUILDING SOLUTIONS
Built Strong
SMART STEEL BUILDINGS
Design Engineering erection plan clearly indicates the location of each wall
frame and truss by means of a code that corresponds with Everest's highly advanced and customized software - Smart
the code printed on the member during roll forming. Hence Cad Pro and Smart Cad, design and determine the exact
the erection is simple and quick. Smart Steel buildings position of each part of your building. They combine
require a light foundation base which minimizes extensive structural strength with the optimum use of steel to ensure
excavation and cost.safety and long lasting strength.
Walls and FinishingManufacturing
Everest provides various external and internal building The sophisticated computer-controlled roll forming
products that may be combined with wood, granite, ceramic machine cuts, forms, pre-punches and identifies each
tiles, marble, plaster, paint and polish to give you the look member of the building framework. An identification
that you desire. Everest Erectors work closely with your local number on each roll-formed steel member allows rapid
contractors and interior designers to help you achieve the erection on site using simple tools. All the factory-made
look that you desire.buildings are provided with a simple assembly plan.
Building Erection
Assembled frames and trusses along with a simple computer
generated erection plan are delivered to your site. The
MADE TO ORDER. BUILT TO LAST.
Everest's State-of-the-art manufacturing plant for Smart Steel Buildings translates your drawing plans into a ready-to-erect 3D
steel framework within a few days. This revolutionary construction technique combines modern design and speed with
structural strength.
STEEL BUILDING SOLUTIONS
Complete Solutions
Everest Steel Building Solutions
Pre-Engineered Steel Buildings Smart Steel Buildings
Everest Pre-Engineered Steel Buildings are the fastest systems
of industrial construction today. Everest promises to erect
your factory building in only 33% of time that it normally takes
to construct a conventional building. That means, 200%
faster! Everest Steel Buildings are strong and can withstand
unfavorable weather conditions like cyclones, high velocity
winds, heavy snow and, most importantly, earthquakes. They
provide you with lifelong durability, safety and very low cost-
maintenance.
Applications :
• Factory Buildings • Institutional Buildings • Recreational
Facilities • Agricultural Storage • Commercial Spaces
• Warehouses • Military Buildings and Aviation Hangers
Everest Smart Steel Buildings are 100% customised
steel buildings. Their innovative state-of-the-art
technology is the fastest for manufacturing and
erecting buildings. Everest Smart Steel buildings are
resistant to moisture, adverse weather conditions,
earthquakes, termites and fire. These high quality
buildings can be relocated easily and your architect /
interior designer can choose from a large variety of
external and internal finishes.
Applications :
• Commercial and Office Buildings • Industrial
Utility Buildings • Site offices and residences
• Farm houses • Restaurants • Automobile
Showrooms
EVEREST PRE-ENGINEEREDSTEEL BUILDINGS
SAG ROD
STRONGEST PURLIN (Zee and Cee shape in high tensile - 345MPa/steel)
HI-TECH RAFTER (Automatically welded)
STYLISED WINDOW(In variety of finishes)
CANOPY
ROLLING SHUTTER
ENDPOST
ROD BRACING
Robust. Revolutionary.
Commercial Building Automobile Showroom Cafeteria
Designer Residence
Roof Top Extension
SMART STEEL BUILDINGS
BUILD YOUR IMAGINATION
PRE-ENGINEERED STEEL BUILDINGS
Everest Pre-engineered Steel Buildings are 100% custom-built buildings designed as per your exact
requirement using computer-aided designing and optimum use of steel. These high-quality steel frame
structures and metal claddings are completely manufactured in our factory and transported to your site for
quick erection, thus saving considerable on-site work.
STRONGEST ROOF PANEL(High tensile - 550MPa)
GUTTER
DOWNSPOUT(Colour coated square shaped)
SLIDING DOOR
STRONGEST COLUMN (High tensile 345 MPa steel)
FRAMED OPENING
GIRT
PERSONNEL DOOR
WALL PANEL(Coloured galvalume)
Accessories
Everest provides the following building accessories:
• Roof Curbs • Adjustable/Fixed Louvers • Translucent Panels • Gravity Ventilators• Daylighting Panels • Turbo Ventilators
DELIVERING STRENGTH WITH SAFETY
SMART STEEL BUILDINGS
Everest brings you the World's fastest construction system. Everest
Smart Steel Buildings. 100% customized and designed for your
needs. Resistant to earthquakes, termites and fire, these buildings
are very strong, durable and they can be relocated easily. If speed
and ease of construction is your primary concern, Everest Smart
Steel Buildings are the ideal solution.
Advantages
• Durable
• Quick Erection
• Design Flexibility
• Great Seismic Resistance
• Better Build Quality
• Predictability of Build Time and Cost
• Fixed Cost - No Escalation
• Single Source Responsibility
• Relocatable
• Very Light Foundation Required
EVEREST SMART STEEL BUILDINGS
Custom-made
PRE-ENGINEERED STEEL BUILDINGS
Design and Engineering Manufacturing
• Everest's Design and Engineering Department has over The Everest plant at Roorkee (Uttarakhand) is equipped with
50 highly qualified engineers, checkers, detailers, the most sophisticated manufacturing equipment:
designers and architects. • Automatic cutting, welding, painting and roll forming
machines• Everest uses an ultra-modern and highly sophisticated
• Automatic welding lines using PTW (Pull through welder) design software, Everest-MBS to design your building
TMtechnology with LINCOLN welders from USAwith the highest precision and optimum use of steel
• OXYGEN shield air plasma for error-free and ready-to-
• Software like Stadd Pro, X Steel and Strucad are used for weld edges
detailing and structure analysis • Nesting softwares for most accurate and optimized
sections out of steel plateTM• Electrodes and other consumables from ESAB ,
TM TMArctec and ADOR welding
ON TIME. EVERY TIME.
PRE-ENGINEERED STEEL BUILDINGS
Panels
450 - 475
50
375 - 400
83
1025
25
205
20
250 [±1]
25 [±
0.5]
25 [±0.5]
15 [±
0.5]
40 [±1]1000 [±5]
INSTALLATION TYPE
25 24 24 24 24 24 252 3
250
30°
80
1.5 30
8/28
251.5 251.5 251.5 251.5
1006 [±10mm.]
10 10 26
32 [±
1.5]
2
38.7520 44 2038.75 90
18
4
4
ER - SS-2000 ER - SS-2500
Wall Panels
EW - 25-205 EW - 25-250
EW - 30-250 EW - 32-251
Roof and Wall Cladding PanelsMetal Panels are one of the most attractive features of a Everest colour coated steel panels have a 5 microns primer
Metal Building System. "Panel" refers to the metal skin used paint and a 20 microns silicon modified polyester paint
as roof and wall panels, interior roof and wall liners, applied at the mill on the weather (exterior) face. Everest
partition panels, facia panels, soffit panels, etc. also offers Pvf 2 (Fluro Polymer) using minimum 70%
Kynar/Hylar - 500 Resin, which ensures that your building Everest Steel Panels
continues to look beautiful for a life-time.
The base metal is high tensile steel with a high grade Roof and Wall Profiles
aluminium zinc alloy coating, comprising of 55% Everest offers a wide variety of modern profiles to suit all
Aluminium and 45% Zinc, weighing 150 grams/m2 spread applications.
over both sides. This coating offers four times higher
resistance to corrosion as compared to galvanized coating.
Roof Panels
1006[±10mm.]
251.5 251.5 251.5 251.5
4
4
32[±
1.5]
26
90
1010
2
1B
38.75204420
425 - 450
44
ER - 32-251 ER - SS-1750
1025
20
25
20525 24 24 24 24 24 25 80
250
23
1.5
30
1000
30°
B/2B
ER - 25-205 ER - 30-250
PRE-ENGINEERED STEEL BUILDINGS
Logistics and Project Management using computerized vehicle tracking management systems.
Our project management team already posted at your site Everest's dedicated logistics and project management team
comprises a team of dedicated Everest Erectors and our full works relentlessly to ensure that your building reaches the
time Everest Project Engineer. This ensures best coordination site on time. Every time.
with your team and delivers highest levels of Strength,
To ensure speed, each consignment dispatched is tracked Speed and Safety.
ADVANTAGE EVEREST
Conventional Buildings
Substantial engineering and detailing work
is required on every project, resulting in time
overruns
Average 20 to 26 weeks
Heavy foundations
Connections are complicated and differ
from project to project, resulting in long
learning curves of erection teams
Long, highly variable and unpredictable
Rigid heavy weight structures do not
perform well in seismic zones
Feature
Design
Delivery
Foundations
Erection Simplicity
Erection Time
Seismic Resistance
Highly sophisticated software design
package Everest-MBS used for designing
which reduces design time significantly and
eliminates errors
Average 6 to 8 weeks
Simple design, light foundations
Standard components connections, short
learning curves
Fast and standardised erection process
Low-weight flexible frames offer higher
resistance to seismic forces
Everest Pre-Engineered
Steel Buildings
PRE-ENGINEERED STEEL BUILDINGS
Mezzanine PlanJoist connection at Intermediate Beam
Building with Mezzanines
Everest Standard Mezzanine floor systems consist of The primary mezzanine beams usually run across the width
Galvanized Steel Decking supported by joists connected to of the building and the joists usually run lengthwise (parallel
main mezzanine beams. A reinforced concrete slab (not to the roof purlins).
supplied by Everest) is cast in situ on top of the steel decking.
Mezz. Beam Connection to Rigid Frame Column
Joist to beam Connection at End Wall
MEZZ. BEAM
MEZZ. JOIST MEZZ. JOIST
MEZZ.DECK PANEL
REINFORCEDCONCRETE SLAB(BY OTHERS)
1 2 3 4 5 6
A
B
C
SIDEWALLSTEEL LINE
MEZZANINEFLOOR JOISTS
MAIN FRAMECOLUMN
300
300
MEZZANINECOLUMNS
ENDWALLCOLUMN
EN
DW
ALL
ST
EE
L LI
NE
BEARING FRAME
MEZZANINE DECK PANELSIDEWALL STEEL LINE
MAIN FRAME
EN
DW
ALL
ST
EE
L LI
NE
MEZZANINEBEAMS
380
FRAMEDOPENING
SIDEWALLGIRT
SIDEWALLPANEL
MEZZANINEEDGE TRIM
200mm MEZZANINEDECK PANEL
REINFORCEDCONCRETE SLAB(BY OTHERS)
MEZZ. BEAMMEZZ. JOIST
RIGID FRAME COLUMN
ENDWALL
MEZZ. BEAM
ENDWALLCOLUMN
MEZZ.EDGE TRIM
ENDWALLPANEL
REINFORCEDCONCRETE SLAB(BY OTHERS)
MEZZ. JOIST
Everest Pre-Engineered Steel Building Systems are ideal for Buildings can be designed to support various crane systems
factory buildings and manufacturing facilities which require upto 150 MT capacity.
installation of cranes for material handling. Everest
Building with Cranes
Jib Crane and Monorail Crane
Top running Crane in a Clear Span Building
Underhung Crane
Semi - Gantry Crane
Gantry Crane
CRANE BRIDGE(BY OTHERS)
CRANE BEAM
HE
IGH
T O
F C
RA
NE
BE
AM
MA
XIM
UM
HO
OK
HE
IGH
T
HOIST(BY OTHERS)
EA
VE
HE
IGH
T
VARIES VARIESCRANE SPAN - CENTER TO CENTER OF RAILS
BUILDING SPAN
BEAM BRACKET
FINISHED FLOORLEVEL
CRANE BEAM
HE
IGH
T O
F C
RA
NE
BE
AM
MA
XIM
UM
HO
OK
HE
IGH
T
MAINFRAMECOLUMN
EA
VE
HE
IGH
T
VARIES CRANE SPAN - CENTER TO CENTER OF RAILS
BUILDING SPAN
STIFFENERS CRANERAIL (BYOTHERS)
CRANE BEAMBRACKET
SEMI GANTRY CRANE(BY OTHERS)MAIN FRAME RAFTER
VARIES
MA
X. H
OO
KH
EIG
HT
MONO RAIL BEAM
EA
VE
HE
IGH
T
VARIES
BUILDING SPAN
MAIN FRAMERAFTER
HOIST(BY OTHERS)
MAIN FRAMECOLUMN
FINISHED FLOOR LEVELJIB CRANEFINISHED FLOOR LEVEL
MA
XIM
UM
HO
OK
HE
IGH
T
MAINFRAMECOLUMN
EA
VE
HE
IGH
T
VARIES CRANE SPAN - CENTER TO CENTER OF RAILS
BUILDING SPAN
CRANERAIL (BYOTHERS)
GANTRY CRANE(BY OTHERS)MAIN FRAME RAFTER
VARIES
HOIST(BY OTHERS)
2
CRANE BRIDGE(BY OTHERS)
MAIN FRAMERAFTER
CLE
AR
FINISHED FLOOR LEVEL
HE
IGH
T O
F C
RA
NE
BE
AM
MA
XIM
UM
HO
OK
HE
IGH
T
HOIST(BY OTHER)
MAIN FRAMECOLUMN
EA
VE
HE
IGH
T
VARIES CRANE SPAN - CENTER TO CENTER OF RAILS VARIES
BUILDING SPAN
PRE-ENGINEERED STEEL BUILDINGS
Architecture
Conventional BuildingsFeatureEverest Pre-Engineered
Steel Buildings
Primary steel members are selected from
standard hot rolled "I" sections, which are, in
many segments of the members, heavier
than what is actually required by design
High
Special architectural design and features
must be developed for each project, which
often require research and thus resulting in
much higher costs
Many sources of supply hence considerable
project management time is required to co-
ordinate with suppliers and sub-contractos
Future expansion would be more difficult
and more likely, costlier
Structure Weight
Overall Price
Sourcing and
Co-ordination
Future Expansions
Safety and
Responsibility
Multiple responsibilities can result in
questions of who is responsible when
components do not fit properly
30% lighter because of efficient use of
steel
Cost efficient
Outstanding architectural design can be
achieved at low cost using standard
architectural features and interface details.
Traditional wall and fascia materials, such
as concrete, masonry and wood, can be
utilized
Building is supplied complete with cladding
and all accessories, including erection, from
a single "one stop" source
Future expansion is simple, easy and cost
effective
Single source of supply results in total
responsibility
PRE-ENGINEERED STEEL BUILDINGS
Framing Systems
Everest Pre-Engineered Steel Buildings are
100% custom designed keeping in mind your
requirements of maximum space utilization,
excellent strength and safety.
Our basic architectural measures include:
Building Width is the distance from the outside
of eave strut of one sidewall to the outside of
eave strut of the facing sidewall.
Building Length is the distance between the
outside flanges of endwall columns in facing
endwall.
The End Bay Length forms the distance from
the outside of the outer flange of endwall from finished floor, the eave height is the distance from
columns to the center line of the first interior frame columns. finished floor to top of the eave strut.
The Interior Bay Length is measured as the distance The Roof Slope is the angle which the roof forms with
between the center lines of two adjacent interior main frame respect to the horizontal and is commonly 1/10.
column which usually range from 6m, 7.5m and 9 m to Everest buildings are designed to meet the most stringent
15m.local & international codes like IS (Indian Standard) /AISC
The Building Height is the eave height, which is the length (American Institute of Steel Construction) /AISI (American
from the foot of the main frame column base plate to the top Iron & Steel Institute) /MBMA (Metal Building Manufacturers
outer point of the eave strut and can measure up to a height Association) / AWS (American Welding Society) etc.
of 30m. In the case of columns that are recessed or elevated
EAVE STRUT
GIRT
COLUMN
RAFTER
200mm. 200mm.
WALLSHEETING
EA
VE
HE
IGH
T
1500mm.
(TYPICAL)PURLIN
RIDGE LINE
300mm.
ROOF SHEETING
EAVE STRUT
BUILDING WIDTH
FINISHED FLOORLEVEL
PO
ST
& B
EA
ME
ND
WA
LL
BU
ILD
ING
WID
TH
EN
DW
ALL
CO
LUM
N
200mm
END BAY INTERIOR BAY
SIDEWALL
INTERIOR BAY
380 mm
END BAY
BUILDING LENGTH
200m
m
Frame Cross Section
Anchor Bolt Plan
MAX. PRACTICAL WIDTH = 75m WIDTH MODULE
MAX. 70m
WIDTH MODULE
MAX. 70mBUILDING WIDTH
CL
BUILDING WIDTH MAX. 70mWIDTH MODULE WIDTH MODULE WIDTH MODULE WIDTH MODULE
WIDTH MODULE
MAX. 70m
CL
WIDTH MODULE
MAX. 70m
WIDTH MODULE
MAX. 70m
MAX. PRACTICAL WIDTH = 20m
STRUCTURE SUPPORT BY CUSTOMER
MAX. PRACTICAL WIDTH
WIDTH MODULE
MAX. 70m
WIDTH MODULE
MAX. 70m
CL
MAX. PRACTICAL WIDTH = 20mMAX. PRACTICAL WIDTH = 40m
Everest Clear Span (ECS) Everest Multispan (EMS-1)
Everest Multispan (EMS-2) Everest Multispan (EMS-3)
Everest Roof System (ERS) Everest Multigable (EMG)
Everest Mono Slope (EMS) Everest Lean - TO (ELT)
PRE-ENGINEERED STEEL BUILDINGS
Framing Systems
Everest Pre-Engineered Steel Buildings are
100% custom designed keeping in mind your
requirements of maximum space utilization,
excellent strength and safety.
Our basic architectural measures include:
Building Width is the distance from the outside
of eave strut of one sidewall to the outside of
eave strut of the facing sidewall.
Building Length is the distance between the
outside flanges of endwall columns in facing
endwall.
The End Bay Length forms the distance from
the outside of the outer flange of endwall from finished floor, the eave height is the distance from
columns to the center line of the first interior frame columns. finished floor to top of the eave strut.
The Interior Bay Length is measured as the distance The Roof Slope is the angle which the roof forms with
between the center lines of two adjacent interior main frame respect to the horizontal and is commonly 1/10.
column which usually range from 6m, 7.5m and 9 m to Everest buildings are designed to meet the most stringent
15m.local & international codes like IS (Indian Standard) /AISC
The Building Height is the eave height, which is the length (American Institute of Steel Construction) /AISI (American
from the foot of the main frame column base plate to the top Iron & Steel Institute) /MBMA (Metal Building Manufacturers
outer point of the eave strut and can measure up to a height Association) / AWS (American Welding Society) etc.
of 30m. In the case of columns that are recessed or elevated
EAVE STRUT
GIRT
COLUMN
RAFTER
200mm. 200mm.
WALLSHEETING
EA
VE
HE
IGH
T
1500mm.
(TYPICAL)PURLIN
RIDGE LINE
300mm.
ROOF SHEETING
EAVE STRUT
BUILDING WIDTH
FINISHED FLOORLEVEL
PO
ST
& B
EA
ME
ND
WA
LL
BU
ILD
ING
WID
TH
EN
DW
ALL
CO
LUM
N
200mm
END BAY INTERIOR BAY
SIDEWALL
INTERIOR BAY
380 mm
END BAY
BUILDING LENGTH
200m
m
Frame Cross Section
Anchor Bolt Plan
MAX. PRACTICAL WIDTH = 75m WIDTH MODULE
MAX. 70m
WIDTH MODULE
MAX. 70mBUILDING WIDTH
CL
BUILDING WIDTH MAX. 70mWIDTH MODULE WIDTH MODULE WIDTH MODULE WIDTH MODULE
WIDTH MODULE
MAX. 70m
CL
WIDTH MODULE
MAX. 70m
WIDTH MODULE
MAX. 70m
MAX. PRACTICAL WIDTH = 20m
STRUCTURE SUPPORT BY CUSTOMER
MAX. PRACTICAL WIDTH
WIDTH MODULE
MAX. 70m
WIDTH MODULE
MAX. 70m
CL
MAX. PRACTICAL WIDTH = 20mMAX. PRACTICAL WIDTH = 40m
Everest Clear Span (ECS) Everest Multispan (EMS-1)
Everest Multispan (EMS-2) Everest Multispan (EMS-3)
Everest Roof System (ERS) Everest Multigable (EMG)
Everest Mono Slope (EMS) Everest Lean - TO (ELT)
Everest Pre-Engineered Steel Building Systems are ideal for Buildings can be designed to support various crane systems
factory buildings and manufacturing facilities which require upto 150 MT capacity.
installation of cranes for material handling. Everest
Building with Cranes
Jib Crane and Monorail Crane
Top running Crane in a Clear Span Building
Underhung Crane
Semi - Gantry Crane
Gantry Crane
CRANE BRIDGE(BY OTHERS)
CRANE BEAM
HE
IGH
T O
F C
RA
NE
BE
AM
MA
XIM
UM
HO
OK
HE
IGH
T
HOIST(BY OTHERS)
EA
VE
HE
IGH
T
VARIES VARIESCRANE SPAN - CENTER TO CENTER OF RAILS
BUILDING SPAN
BEAM BRACKET
FINISHED FLOORLEVEL
CRANE BEAM
HE
IGH
T O
F C
RA
NE
BE
AM
MA
XIM
UM
HO
OK
HE
IGH
T
MAINFRAMECOLUMN
EA
VE
HE
IGH
T
VARIES CRANE SPAN - CENTER TO CENTER OF RAILS
BUILDING SPAN
STIFFENERS CRANERAIL (BYOTHERS)
CRANE BEAMBRACKET
SEMI GANTRY CRANE(BY OTHERS)MAIN FRAME RAFTER
VARIES
MA
X. H
OO
KH
EIG
HT
MONO RAIL BEAM
EA
VE
HE
IGH
T
VARIES
BUILDING SPAN
MAIN FRAMERAFTER
HOIST(BY OTHERS)
MAIN FRAMECOLUMN
FINISHED FLOOR LEVELJIB CRANEFINISHED FLOOR LEVEL
MA
XIM
UM
HO
OK
HE
IGH
T
MAINFRAMECOLUMN
EA
VE
HE
IGH
T
VARIES CRANE SPAN - CENTER TO CENTER OF RAILS
BUILDING SPAN
CRANERAIL (BYOTHERS)
GANTRY CRANE(BY OTHERS)MAIN FRAME RAFTER
VARIES
HOIST(BY OTHERS)
2
CRANE BRIDGE(BY OTHERS)
MAIN FRAMERAFTER
CLE
AR
FINISHED FLOOR LEVEL
HE
IGH
T O
F C
RA
NE
BE
AM
MA
XIM
UM
HO
OK
HE
IGH
T
HOIST(BY OTHER)
MAIN FRAMECOLUMN
EA
VE
HE
IGH
T
VARIES CRANE SPAN - CENTER TO CENTER OF RAILS VARIES
BUILDING SPAN
PRE-ENGINEERED STEEL BUILDINGS
Architecture
Conventional BuildingsFeatureEverest Pre-Engineered
Steel Buildings
Primary steel members are selected from
standard hot rolled "I" sections, which are, in
many segments of the members, heavier
than what is actually required by design
High
Special architectural design and features
must be developed for each project, which
often require research and thus resulting in
much higher costs
Many sources of supply hence considerable
project management time is required to co-
ordinate with suppliers and sub-contractos
Future expansion would be more difficult
and more likely, costlier
Structure Weight
Overall Price
Sourcing and
Co-ordination
Future Expansions
Safety and
Responsibility
Multiple responsibilities can result in
questions of who is responsible when
components do not fit properly
30% lighter because of efficient use of
steel
Cost efficient
Outstanding architectural design can be
achieved at low cost using standard
architectural features and interface details.
Traditional wall and fascia materials, such
as concrete, masonry and wood, can be
utilized
Building is supplied complete with cladding
and all accessories, including erection, from
a single "one stop" source
Future expansion is simple, easy and cost
effective
Single source of supply results in total
responsibility
ADVANTAGE EVEREST
Conventional Buildings
Substantial engineering and detailing work
is required on every project, resulting in time
overruns
Average 20 to 26 weeks
Heavy foundations
Connections are complicated and differ
from project to project, resulting in long
learning curves of erection teams
Long, highly variable and unpredictable
Rigid heavy weight structures do not
perform well in seismic zones
Feature
Design
Delivery
Foundations
Erection Simplicity
Erection Time
Seismic Resistance
Highly sophisticated software design
package Everest-MBS used for designing
which reduces design time significantly and
eliminates errors
Average 6 to 8 weeks
Simple design, light foundations
Standard components connections, short
learning curves
Fast and standardised erection process
Low-weight flexible frames offer higher
resistance to seismic forces
Everest Pre-Engineered
Steel Buildings
PRE-ENGINEERED STEEL BUILDINGS
Mezzanine PlanJoist connection at Intermediate Beam
Building with Mezzanines
Everest Standard Mezzanine floor systems consist of The primary mezzanine beams usually run across the width
Galvanized Steel Decking supported by joists connected to of the building and the joists usually run lengthwise (parallel
main mezzanine beams. A reinforced concrete slab (not to the roof purlins).
supplied by Everest) is cast in situ on top of the steel decking.
Mezz. Beam Connection to Rigid Frame Column
Joist to beam Connection at End Wall
MEZZ. BEAM
MEZZ. JOIST MEZZ. JOIST
MEZZ.DECK PANEL
REINFORCEDCONCRETE SLAB(BY OTHERS)
1 2 3 4 5 6
A
B
C
SIDEWALLSTEEL LINE
MEZZANINEFLOOR JOISTS
MAIN FRAMECOLUMN
300
300
MEZZANINECOLUMNS
ENDWALLCOLUMN
EN
DW
ALL
ST
EE
L LI
NE
BEARING FRAME
MEZZANINE DECK PANELSIDEWALL STEEL LINE
MAIN FRAME
EN
DW
ALL
ST
EE
L LI
NE
MEZZANINEBEAMS
380
FRAMEDOPENING
SIDEWALLGIRT
SIDEWALLPANEL
MEZZANINEEDGE TRIM
200mm MEZZANINEDECK PANEL
REINFORCEDCONCRETE SLAB(BY OTHERS)
MEZZ. BEAMMEZZ. JOIST
RIGID FRAME COLUMN
ENDWALL
MEZZ. BEAM
ENDWALLCOLUMN
MEZZ.EDGE TRIM
ENDWALLPANEL
REINFORCEDCONCRETE SLAB(BY OTHERS)
MEZZ. JOIST
Roof and Wall Cladding PanelsMetal Panels are one of the most attractive features of a Everest colour coated steel panels have a 5 microns primer
Metal Building System. "Panel" refers to the metal skin used paint and a 20 microns silicon modified polyester paint
as roof and wall panels, interior roof and wall liners, applied at the mill on the weather (exterior) face. Everest
partition panels, facia panels, soffit panels, etc. also offers Pvf 2 (Fluro Polymer) using minimum 70%
Kynar/Hylar - 500 Resin, which ensures that your building Everest Steel Panels
continues to look beautiful for a life-time.
The base metal is high tensile steel with a high grade Roof and Wall Profiles
aluminium zinc alloy coating, comprising of 55% Everest offers a wide variety of modern profiles to suit all
Aluminium and 45% Zinc, weighing 150 grams/m2 spread applications.
over both sides. This coating offers four times higher
resistance to corrosion as compared to galvanized coating.
Roof Panels
1006[±10mm.]
251.5 251.5 251.5 251.5
4
4
32[±
1.5]
26
90
1010
2
1B
38.75204420
425 - 450
44
ER - 32-251 ER - SS-1750
1025
20
25
20525 24 24 24 24 24 25 80
250
23
1.5
30
1000
30°
B/2B
ER - 25-205 ER - 30-250
PRE-ENGINEERED STEEL BUILDINGS
Logistics and Project Management using computerized vehicle tracking management systems.
Our project management team already posted at your site Everest's dedicated logistics and project management team
comprises a team of dedicated Everest Erectors and our full works relentlessly to ensure that your building reaches the
time Everest Project Engineer. This ensures best coordination site on time. Every time.
with your team and delivers highest levels of Strength,
To ensure speed, each consignment dispatched is tracked Speed and Safety.
ON TIME. EVERY TIME.
PRE-ENGINEERED STEEL BUILDINGS
Panels
450 - 475
50
375 - 400
83
1025
25
205
20
250 [±1]
25 [±
0.5]
25 [±0.5]
15 [±
0.5]
40 [±1]1000 [±5]
INSTALLATION TYPE
25 24 24 24 24 24 252 3
250
30°
80
1.5 30
8/28
251.5 251.5 251.5 251.5
1006 [±10mm.]
10 10 26
32 [±
1.5]
2
38.7520 44 2038.75 90
18
4
4
ER - SS-2000 ER - SS-2500
Wall Panels
EW - 25-205 EW - 25-250
EW - 30-250 EW - 32-251
EVEREST SMART STEEL BUILDINGS
Custom-made
PRE-ENGINEERED STEEL BUILDINGS
Design and Engineering Manufacturing
• Everest's Design and Engineering Department has over The Everest plant at Roorkee (Uttarakhand) is equipped with
50 highly qualified engineers, checkers, detailers, the most sophisticated manufacturing equipment:
designers and architects. • Automatic cutting, welding, painting and roll forming
machines• Everest uses an ultra-modern and highly sophisticated
• Automatic welding lines using PTW (Pull through welder) design software, Everest-MBS to design your building
TMtechnology with LINCOLN welders from USAwith the highest precision and optimum use of steel
• OXYGEN shield air plasma for error-free and ready-to-
• Software like Stadd Pro, X Steel and Strucad are used for weld edges
detailing and structure analysis • Nesting softwares for most accurate and optimized
sections out of steel plateTM• Electrodes and other consumables from ESAB ,
TM TMArctec and ADOR welding
DELIVERING STRENGTH WITH SAFETY
SMART STEEL BUILDINGS
Everest brings you the World's fastest construction system. Everest
Smart Steel Buildings. 100% customized and designed for your
needs. Resistant to earthquakes, termites and fire, these buildings
are very strong, durable and they can be relocated easily. If speed
and ease of construction is your primary concern, Everest Smart
Steel Buildings are the ideal solution.
Advantages
• Durable
• Quick Erection
• Design Flexibility
• Great Seismic Resistance
• Better Build Quality
• Predictability of Build Time and Cost
• Fixed Cost - No Escalation
• Single Source Responsibility
• Relocatable
• Very Light Foundation Required
BUILD YOUR IMAGINATION
PRE-ENGINEERED STEEL BUILDINGS
Everest Pre-engineered Steel Buildings are 100% custom-built buildings designed as per your exact
requirement using computer-aided designing and optimum use of steel. These high-quality steel frame
structures and metal claddings are completely manufactured in our factory and transported to your site for
quick erection, thus saving considerable on-site work.
STRONGEST ROOF PANEL(High tensile - 550MPa)
GUTTER
DOWNSPOUT(Colour coated square shaped)
SLIDING DOOR
STRONGEST COLUMN (High tensile 345 MPa steel)
FRAMED OPENING
GIRT
PERSONNEL DOOR
WALL PANEL(Coloured galvalume)
Accessories
Everest provides the following building accessories:
• Roof Curbs • Adjustable/Fixed Louvers • Translucent Panels • Gravity Ventilators• Daylighting Panels • Turbo Ventilators
EVEREST PRE-ENGINEEREDSTEEL BUILDINGS
SAG ROD
STRONGEST PURLIN (Zee and Cee shape in high tensile - 345MPa/steel)
HI-TECH RAFTER (Automatically welded)
STYLISED WINDOW(In variety of finishes)
CANOPY
ROLLING SHUTTER
ENDPOST
ROD BRACING
Robust. Revolutionary.
Commercial Building Automobile Showroom Cafeteria
Designer Residence
Roof Top Extension
SMART STEEL BUILDINGS
MADE TO ORDER. BUILT TO LAST.
Everest's State-of-the-art manufacturing plant for Smart Steel Buildings translates your drawing plans into a ready-to-erect 3D
steel framework within a few days. This revolutionary construction technique combines modern design and speed with
structural strength.
STEEL BUILDING SOLUTIONS
Complete Solutions
Everest Steel Building Solutions
Pre-Engineered Steel Buildings Smart Steel Buildings
Everest Pre-Engineered Steel Buildings are the fastest systems
of industrial construction today. Everest promises to erect
your factory building in only 33% of time that it normally takes
to construct a conventional building. That means, 200%
faster! Everest Steel Buildings are strong and can withstand
unfavorable weather conditions like cyclones, high velocity
winds, heavy snow and, most importantly, earthquakes. They
provide you with lifelong durability, safety and very low cost-
maintenance.
Applications :
• Factory Buildings • Institutional Buildings • Recreational
Facilities • Agricultural Storage • Commercial Spaces
• Warehouses • Military Buildings and Aviation Hangers
Everest Smart Steel Buildings are 100% customised
steel buildings. Their innovative state-of-the-art
technology is the fastest for manufacturing and
erecting buildings. Everest Smart Steel buildings are
resistant to moisture, adverse weather conditions,
earthquakes, termites and fire. These high quality
buildings can be relocated easily and your architect /
interior designer can choose from a large variety of
external and internal finishes.
Applications :
• Commercial and Office Buildings • Industrial
Utility Buildings • Site offices and residences
• Farm houses • Restaurants • Automobile
Showrooms
EVEREST STEEL BUILDING SOLUTIONS
Built Strong
SMART STEEL BUILDINGS
Design Engineering erection plan clearly indicates the location of each wall
frame and truss by means of a code that corresponds with Everest's highly advanced and customized software - Smart
the code printed on the member during roll forming. Hence Cad Pro and Smart Cad, design and determine the exact
the erection is simple and quick. Smart Steel buildings position of each part of your building. They combine
require a light foundation base which minimizes extensive structural strength with the optimum use of steel to ensure
excavation and cost.safety and long lasting strength.
Walls and FinishingManufacturing
Everest provides various external and internal building The sophisticated computer-controlled roll forming
products that may be combined with wood, granite, ceramic machine cuts, forms, pre-punches and identifies each
tiles, marble, plaster, paint and polish to give you the look member of the building framework. An identification
that you desire. Everest Erectors work closely with your local number on each roll-formed steel member allows rapid
contractors and interior designers to help you achieve the erection on site using simple tools. All the factory-made
look that you desire.buildings are provided with a simple assembly plan.
Building Erection
Assembled frames and trusses along with a simple computer
generated erection plan are delivered to your site. The
Our Clients
• Reliance Petroleum, Jamnagar • All Cargo Logestics, Indore
• Vadafone, Punjab • Radico Khaitan Ltd., Bahadurgarh
• Dangote Group, Nigeria • Acqua Infra Projects Ltd., Luxor, Uttarkhand
• Rishi FIBC Solutions, Baroda • Rashtriya Chemicals Fertilizers Ltd., Mumbai
• KBK Polymers, Roorkee • City Corporation, Pune
• Nirlon Ltd., Mumbai and many more...
• Balaji Shivran Carrier Ltd., Mumbai
Shipment and Erection Phase
Everest Erectors and Everest Project Engineer arrive at site.
Everest starts shipment and delivery of your building in erectable
sequence.
Erection of the building is supervised and completed as per the
Erection Drawing.
The completed building is handed over to you.
Detailing and Manufacturing Phase
Everest releases Anchor Bolt Plan with column reaction for
construction. Everest supplies the anchor bolts.
You start the foundation work.
Everest starts manufacturing your building.
Your Approval
Get detailed designs and drawings for your (or your architect's)
approval.
Finalise and approve all building dimensions and accessories to
start manufacturing your building.
Ordering Everest Building Systems
Your order
Give Everest a brief on your project requirements.
Get a detailed proposal with drawings.
Finalise all technical and commercial matters to start the project.
Week - 2 & 3
Week - 9 to 12
Week - 1
Week - 4 to 8
BHAGWANPUR WORKS - ROORKEE
HEAD OFFICE
KOLKATA WORKS
PODANUR WORKS - COIMBATORE
LAKHMAPUR WORKS-NASHIK NASHIK
KYMORE WORKS
JABALPUR
AHMEDABADBHOPAL
CHENNAI
MUMBAI
BANGALORE
COCHIN
CHANDIGARH
DELHI
FARIDABAD
KOTA
MANGALORE
HUBLI
PALAKKAD
MADURAI
SURAT
ALLAHABAD
KANPUR
VARANASI
PATNA
RANCHI
JAMSHEDPUR
BALASORE
CUTTACK
KHARAGPUR
BURDWAN
GUWAHATI
INDORE
BILASPUR
KOLHAPUR
KARNAL
HEAD OFFICE
FACTORY
SALES OFFICE
RETAIL SPOTS
SALES DEPOTS
NELLORE
RAJPURA
STEEL BUILDING SOLUTIONS
EVEREST – TRUSTED FOR OVER 70 YEARS
Everest Industries Limited is one of India's fastest growing
building solutions company. A pioneer in the field of fibre
cement building products, its strategic investments in
technology over the last seven decades have allowed it to
continually introduce innovative and modern building products
with a promise of Strength, Speed and Safety in construction.
Founded in 1934, Everest is one of the most respected and
renowned business entities in India, and has dominated the
market ever since. The company has a pan India presence with
a large distribution network and state-of-the-art manufacturing
facilities at Kymore, Nashik, Coimbatore, Kolkata and
Roorkee.
Everest follows a solutions approach where various products
and services are integrated to meet customers' needs. Everest
offers a complete range of building solutions - Roofing,
Ceilings, Walls, Flooring, Cladding, Doors. And now, Pre-
Engineered Steel Buildings and Smart Steel Building for the
Industrial, Commercial and Residential sector.
STEEL BUILDING SOLUTIONS
Everest Industries Limited : Genesis A-32 Mohan Co-operative Industrial Estate Mathura Road New Delhi - 110 044 (INDIA)
Tel.: +91-11-41731951/1952 Fax : +91-11-46566370 E-Mail: [email protected] Website: www.everestind.com