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Instruction Manual
Rotary Jet Mixer Iso-Mix 10
Covering Standard Machines
IM-TE91I600-EN4
ESE02265ENDate o issue! "e#ruary 4$ 2015
"irst %u#lis&e'! May 200(
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)ri*inal +anual
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Intro'uction
,a*e 10 Instruction Manual Rotary Jet Mixer Iso-Mix 10
IM-TE91I600-EN4
Contents
ontents..................................................................................................................................................
1Intro'uction.............................................................................................................................................4
Mar.in*................................................................................................................................................... 4
Serial nu+#er ex%lanation............................................................................................................................... 4
Inten'e' /se..........................................................................................................................................5
,atents an' tra'e+ar.s.......................................................................................................................5
eneral Descri%tion.............................................................................................................................. 6
"unctionality......................................................................................................................................................6
Stan'ar' oni*urations or Rotary Jet Mixer Iso-Mix 10............................................................................
ccessories....................................................................................................................................................... 9
Sanitary connection..........................................................................................................................................
9
Tec&nical Data.....................................................................................................................................10
,rinci%al 'i+ensions in ++..........................................................................................................................10
,eror+ance Data........................................................................................................................................... 11
Installation an' Nor+al )%eration....................................................................................................12
eneral Installation Instructions...................................................................................................................12
Nor+al )%eration........................................................................................................................................... 13
eneral Saety ,recautions..........................................................................................................................13
Reco++en'e' Serice Interals......................................................................................................14
Maintenance an' Re%air....................................................................................................................15
,reentie Maintenance................................................................................................................................
15
Tur#ine an' arrier sse+#ly......................................................................................................................1(
Re+ainin* sse+#lies..................................................................................................................................19
Re%lace+ent o all Races........................................................................................................................... 23
Re%lace+ent o ,EE-#us&in*....................................................................................................................24
Serice its an' Tools........................................................................................................................25
Serice it or Rotary Jet Mixer Iso-Mix 10.................................................................................................25
Stan'ar' Tool it or Rotary Jet Mixer Iso-Mix 10$ article no7 TE105...............................................25
Trou#le S&ootin* ui'e..................................................................................................................... 26
Ex%lo'e' 8ie Drain*..................................................................................................................... 2
Reerence :ist o ,arts.......................................................................................................................
29eneral Inor+ation............................................................................................................................30
;o to )r'er S%are ,arts............................................................................................................................. 30
Serice an' Re%air......................................................................................................................................... 30
;o to contact la :aal Tan. E "oo' contact +aterials............................................ 32
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Markingarea
Introduction
T&is +anual &as #een %re%are' as a *ui'e or t&e %ersons &o ill #e o%eratin* an' +aintainin* your Rotary
Jet Mixer Iso-Mix 107 T&e .ey to lon* lie or your +ixer ill alays #e a s yste+ o careully %lanne'
+aintenance %roce'ures? you ill a%%reciate t&at a +ixer &ic& &as a rou*& @o# to 'o ill nee' +ore re
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Inten'e' /se
Instruction Manual Rotary Jet Mixer Iso-Mix 10
IM-TE91I600-EN4
,a*e 5
Alfa Laval Corporate AB
This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing
intellectual property and thereto related rights. It is the responsibility of the user of this document to comply
with all applicable intellectual property laws. Without limiting any rights related to this document no part of this
document may be copied reproduced or transmitted in any form or by any means !electronic mechanical
photocopying recording or otherwise" or for any purpose without the e#pressed permission of Alfa Laval
Corporate AB. Alfa Laval Corporate AB will enforce its rights related to this document to the fullest e#tent of the
law including the see$ing of criminal prosecution.
Intended Use
It is to #e eriie' #y t&e en'-user!
- t&at t&e +ixer is in conor+ity it& res%ect to tan.$ essel or container siBe in &ic& it ill #e use'7
- t&at t&e construction +aterials C#ot& +etallic an' non-+etallic are co+%ati#ility it& %ro'uct$ lus&in*
+e'ia$ cleanin* +e'ia$ te+%eratures an' %ressure un'er t&e inten'e' use7
Patents and trademarks
T&is Instruction Manual is %u#lis&e' #y la :aal ol'in* =S it&out any arranty7 I+%roe+ents an'
c&an*es to t&is Instruction Manual +ay at any ti+e #e +a'e #y la :aal ol'in* =S it&out %rior notice7
Suc& c&an*es ill$ &oeer$ #e incor%orate' in ne e'itions o t&is Instruction Manual7
la :aal ol'in* =S7 ll ri*&ts resere'7
Rotary Jet Mixer Iso-Mix 10 %ro'uct &as %atents in t&e E,) +e+#er states an' in ot&er countries7 T&e la
:aal lo*oty%e is a tra'e+ar. or a re*istere' tra'e+ar. o la :aal or%orate 7 )t&er %ro'ucts or
co+%any na+es +entione' &erein +ay #e t&e tra'e+ar.s o t&eir res%ectie oners7 ny ri*&ts not ex%ressly
*rante' &erein are resere'7
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General Description
T&e Rotary Jet Mixer Iso-Mix 10 is a +e'ia 'rien an' +e'ia lu#ricate' tan.=reactor +ixer7 ll +aterials areselecte' or contact it& oo'$ an' t &e +ac&ine is sel-cleanin* i7e7 all internal an' ex ternal suraces are
cleane'7
unctionalit!
T&e Rotary Jet Mixer Iso-Mix 10 is %lace' insi'e t&e tan.=reactor un'er t&e li
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eneral Descri%tion
General Description "continued#
unctioning "continued#
T&e co+#ine' +otion o t&e +ixer #o'y an' t &e noBBles ensures a ully in'exe' tan. +ixin*7 ter 55=
reolutions o t&e &u# coer it& noBBles C53= reolutions o t&e +ixer #o'y$ one coarse cleanin* %attern is lai'
out on t&e tan. surace an' t&e irst cycle &as #een +a'e7 Durin* t&e olloin* cycles$ t&is %attern is re%eate'
( ti+es$ eac& o &ic& is 'is%lace'$ an' t&e %attern *ra'ually #eco+es 'enser7 "inally$ ater cycles - a total
o 45 reolutions o t&e &u# coer it& noBBles C43 reolutions o t&e +ixer #o'y$ a co+%lete +ixin* %attern
&as #een lai' out$ an' t&e irst %attern is re%eate'7 T&is eature eli+inates F'ea' BonesF in t&e tan.$ an' +a.es
t&e Rotary Jet Mixer Iso-Mix 10 a ery eicient auto+atic tan. cleanin* +ac&ine$ &en t&e tan. is e+%ty7
T&is is illustrate' #elo or s%&erical tan. it& t&e +ac&ine %lace' in t&e centre!
1st
cycle 2n'
cycle 3r'
cycle 4t&
cycle
It is %ossi#le to a' lui'$ *as or soli's in t&e recirculation loo%7 T&ese in*re'ients ill ery eectiely #e +ixe'
into t&e entire tan.=reactor olu+e7
G&en t&e tan.=reactor is e+%ty t&e Rotary Jet Mixer Iso-Mix 10 can #e use' as a tan. cleanin* +ac&ine7
%art ro+ t&e +ain lo lus&in* t&e *ear an' t&e &u#$
an' t&ereater or+in* t&e @ets t&rou*& t&e noBBles$ lui'
is lus&e' t&rou*& all internal areas$ t&rou*& #eel *ear$
#all #earin*s an' *a#s #eteen +oin* %arts an' i s
inally also use' or cleanin* o t&e outsi'e suraces o
t&e +ac&ine7 T&e areas #e&in' t&e scres on t&e cone
are cleane' t&rou*& s+all s%ray &oles #e&in' t&e scres7
In t&e #otto+ o t&e #o'y$ t&e +ac&ine is e
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General Description "continued#
Standard Con$igurations $or %otar! &et Mixer Iso'Mix ()
onnection NoBBles H++ rticle No7
1F S,$ "e+ale4 x 379
4 x 476
4 x 575
TE30030
TE30040
TE30050
1F N,T$ "e+ale4 x 379
4 x 476
4 x 575
TE30N030
TE30N040
TE30N050
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IM 10
IM 10
General Description "continued#
*ccessories
Sanitar! connection
/se cone it& *as.et7
Gel'in* a'a%ter it& sealin* asse+#ly #eteen 'on %i%e$ el'in* a'a%ter
an' +ac&ine7
,i%e Di+ension in ++
onnection
t&rea' rticle No7
1F IS) t&rea' %i%e! 337( x 3725 1F S, TE52D030
1F NSI Sc&740S! 3374 x 373 1F N,T TE52D031
1KF IS) Dairy %i%e! 3 x 172 1F S, TE52D032
"or 'eices it& ta%ere' t&rea' connections to t&e 'on %i%e$ it is
reco++en'e' t&at you secure t&e connection in a +anner a%%ro%riate or t&ea%%lication7 Su#@ect to t&e inten'e' use eniron+ent an' any in-&ouse user
re
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Tec&nical Data
+echnical Data
Gei*&t o +ac&ine ! 5$1 .*s C11$2 l#
Gor.in* %ressure ! 3- #ar C40-115 %si
Reco++en'e' inlet %ressure ! 5-( #ar C(0-100 %si
Gor.in* te+%erature +ax7 ! 110L C230L"
Max7 te+%erature ! 140L C24L"
Materials ! Stainless steel$ ,"$ ,EE$ ,8D"$ 4=E,DM
Principal dimensions in mm
Mini+u+ re
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Clea ing
ng
Nozzles
d=5.5. mm
d=4.6 mm
nd=3.9 mm
Mixi
+echnical Data "continued#
Per$ormance Data
1 NoBBles 10
'M575 ++
16 9
14
(12
'M476 ++
610
'M379 ++5
4
6
3
4
2
21
0
0 1 2 3 4 5 6 ( 9 01 11 21
Inlet %ressure H#ar
0
0 1 2 3 4 5 6 ( 9 10
,ressue H#ar
Note, T&e 'istance Creac& o t&e @et ro+ t&e rotary
noBBles at &ic& t&e @ets still &ae a r easona#le
+ixin* eect 'e%en's i7a7 o %ressure$ t&e 'ia+eter o
t&e noBBles$ t&e iscosity o t&e lui'$ t&e 'esire'
+ixin* ti+e an' arious ot&er %ara+eters7
T&e eectie reac& o t&e @ets as in'icate' a#oe is in
a lui' it& a iscosity o 1 c,7
T&e %ressure is +easure' at t&e +ixer7 T&is +eans
t&at 'ue c onsi'eration s&all #e t a.en to %ressure
'ro%s in t&e recirculation line ro+ t&e %u+% to t&e
+ixer as ell as to static %ressure 'ierences$ &en
t&e @et +ixin* syste+ is #ein* 'i+ensione'7
Ti+e or co+%lete %attern
Max7
len*t&oeecti4ereac&o@etH+I
olu+etric
lo9rate
H+
3=&I
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Installation an' Nor+al )%eration
Installation and Normal -peration
General Installation Instructions
T&e Rotary Jet Mixer Iso-Mix 10 s&oul' #e i nstalle' in ertical %osition Cu%ri*&t or u%si'e 'on7 It is
reco++en'e' to install a ilter in t&e su%%ly line in or'er to aoi' lar*e %articles to clo* insi'e t&e +ac&ine7
eore connectin* t&e +ixer into t&e syste+$ all su%%ly lines an' ales s&oul' #e lus&e' to re+oe orei*n
+atter7
It is reco++en'e' to secure t&e #olte' connection #eteen +ac&ine an' 'o n %i%e a*ainst loosenin* to
i#rations7 /se loc.in* ire$ na#s or e
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Installation and Normal -peration "continued#
Normal -peration
Media to be mixed
/se +ixer only in lui's co+%ati#le it& stainless steel ISI 316:$ S" 2205$ ,"$ ,EE$ ,8D"$ 4=E,DM an'
cera+ics Cl2)37 "urt&er+ore$ t&e lui's to #e + ixe' s&oul' not contain a#rasie +aterials an' i#rous
+aterial an' t&e iscosity s&oul' not #e a#oe 450 c ,7 Nor+al 'eter*ents$ +o'erate solutions o aci's an'
al.alics ill #e acce%ta#le7 **ressie c&e+icals$ excessie concentrations o c&e+icals at eleate'
te+%eratures$ as ell as certain &y'roc&lori'es s&oul' #e aoi'e'7 I you are in 'ou#t$ contact la :aal Tan.
E
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Reco++en'e' Serice Interals
%ecommended Service Intervals
Ins%ection eery 1000 or.in* &ours7 ter 4000 or.in* &ours! ins%ection eery 500 &ours7
serice consists o!
07 t a %ressure o 073 #ar o%en a &atc& in t&e tan. to eriy rotation an' li
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Maintenance and %epair
Preventive Maintenance
In or'er to .ee% your Rotary Jet Mixer Iso-Mix 10 sericin* you as an eicient tool in your +ixin* o%erations$ it
is essential to +aintain its &i*& %eror+ance #y olloin* a si+%le %reentie +aintenance %ro*ra++e$ &ic&
ill alays .ee% your +ixer in *oo' con'ition7
T&e olloin* reco++en'e' %reentie +aintenance is #ase' on a Rotary Jet Mixer Iso-Mix 10 or.in* in
aera*e con'itions7 ;oeer$ you ill a%%reciate t&at a +ixer$ &ic& &as a rou*& an' 'irty @o# to 'o$ ill nee'
+ore re
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Maintenance an' Re%air
Maintenance and %epair "continued#
Preventive Maintenance "continued#
67 &ec. %lanet &eels C%os7 1574 an' 1575$ %a*e 1 &ile still +ounte' in %lanet *ear carrier C%os7 1576$
%a*e 17 T&ey +ust rotate easily on s&ats7 I restriction or +uc& clearance on s&ats is elt$ %lanet
&eels s&oul' #e 'is+ounte' or ins%ection o #earin* #us&es an' s&ats or %lanet &eel C%os7 1572$
%a*e 17 Max 'ia+eter o &oles! 672 ++7
&ec. toot& ear7
I re%lace+ent is necessary$ %lanet &eels +ust #e re%lace' as a %air7
(7 &ec. unrestricte' rotation o #all #earin*s7 Ins%ect or #uil'-u% o orei*n +aterial on ,EE-#us&in*s
C%os7 971 an' 171$ %a*e 20$ in #all retainers C%os7 10$ %a*e 20 an' #all races7
7 sse+#le +ac&ines as 'escri#e' in t&e olloin* %a*es7
97 &ec. t&at t&e +ac&ine is in o%eratin* con'ition #y insertin* 3=16O ;ex scre'rier Ctool no7 134 in
scre in to% o tur#ine s&at$ an' easily turn tur#ine s&at anti-cloc.ise7 I any resistance is reco*nise'$
t&e +ac&ine s&oul' #e 'isasse+#le' in or'er to localise t&e cause7
%art ro+ t&e %arts s%eciically +entione' a#oe$ all t&e re+ainin* ear %arts s&oul' re*ularly #e ins%ecte'
or ear7 Gear %arts are s%eciie' in t&e Reerence :ist o ,arts$ %a*e 297
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Maintenance and %epair "continued#
+urbine and Carrier *ssembl!
Disassembl!
17 Re+oe M5 scres C%os7 7 :oosen an' unscre it& a soc.et renc& Ctool no7 4627
27 :it o cone C%os7 17
37 Git&'ra tur#ine s&at C%os7 2 it& i+%eller7 I necessary$ turn tur#ine s&at let an' ri*&t7
47 Re+oe circli% C%os7 4 an' %ull o i+%eller C%os7 57
57 Git&'ra carrier asse+#ly C%os7 15 &ile turnin*=roc.in* carrier let an' ri*&t7
67 Re+oe cotter %ins C%os7 157($ %ull out s&ats C%os7 1572 an' re+oe %lanet &eels C%os7 1574 an'15757 I necessary$ %us& out carrier #earin* C%os7 1573
(7 I necessary$ %us& out #earin* or tur#ine s&at C%os7 3 ro+ cone C%os7 17
%eassembl!
eore reasse+#ly$ +a.e sure t&at all %arts are clean it&out 'e%osits or #uil'-u% o orei*n +atter7
17 Insert #earin* C%os7 3 in to% o cone C%os7 1 an' %us& &o+e it& t&u+#7
27 Insert carrier #earin* C%os7 1573 an' %us& it& t&u+#7 Insert %lanet &eels C%os7 1574 an' 1575 an's&ats C%os7 1572 an' secure it& cotter %ins C%os7 157(7 &ec. ree rotation o %lanet &eels7
37 Insert carrier asse+#ly C%os7 15$ into #o'y! Insert t&rou*& ste+ C%os7 16$ %a*e 207 ;ol' #o'y in one
&an' an' us e t&e ot&er to turn &u# coer C%os7 19 let an' r i*&t it& s+all roc.in* +oe+ents until
carrier alls t&rou*& internal *ear C%os7 13$ %a*e 207 &ec. t&at carrier is ully &o+e on #earin* or
tur#ine s&at C%os7 37 In #o'y! Rotate carrier asse+#ly #y &an' a e rotations to c&ec. correct %osition
an' unction7
47 Mount i+%eller C%os7 5 on tur#ine s&at C%os7 2 an' secure it& circli% C%os7 47
57 Insert tur#ine s&at it& i+%eller t&rou*& carrier asse+#ly7 Rotate i+%eller to ensure correct insertion
into #earin* or tur#ine s&at C%os7 3 in #o'y7 &ec. unrestricte' rotation7
67 Mount cone C%os7 1 oer tur#ine s&at an' retainin* rin*7 Mount an' ti*&ten scres C%os7 it& soc.et
renc& Ctool no7 4627
Note, T&e to %lanet &eels are 'ierent! on %lanet &eel 1$ teet& o u%%er an' loer *earin* are
ali*ne'$ &ile t&ey are 'is%lace' K toot& on %lanet &eel 27
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Maintenance and %epair "continued#
+urbine and Carrier *ssembl!
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Maintenance and %epair "continued#
%emaining *ssemblies
Disassembl!
17 Re+oe retainer s%rin* C%os7 67 /se s+all scre'rier to lit retainer s%rin* out o *rooe in ste+ C%os7
167 :it o retainin* rin* C%os7 (7
27 ;ol' #o'y a*ainst ta#le an' unscre ste+ nut 7 #all race C%os7 9 it& cali%er Ctool no7 3697 Git&'ra
ste+ C%os7 16 to*et&er it& #all retainer 7 #alls C%os7 107
37 Re+oe M5 scres C%os7 12 it& a soc.et renc& Ctool no7 462 an' 'ra out internal *ear C%os7 137
47 Insert a 13 ++ s%anner Ctool no7 1041 into #o'y$ &ol' ca% nut C%os7 23 an' #y &an' scre o &u#
coer C%os7 19$ an' re+oe as&er C%os7 227
57 ;ol' #o'y a*ainst ta#le an' unscre &u# nut it& #all race C%os7 1 it& cali%er Ctool no7 3697
Git&'ra &u# C%os7 1( to*et&er it& #all retainer it& #alls C%os7 107
67 Git& scre'rier lit sli'e #earin* C%os7 14 an' #earin* or tur#ine s&at C%os7 3 out o #o'y7
(7 /nscre noBBles C%os7 21 it& 11 + + s%anner Ctool no7 10417 e careul not to 'a+a*e noBBle
anes C%os7 20 as t&is ill seerely re'uce noBBle %eror+ance7 NoBBle anes s&oul' not #e re+oe'
unless t&ey nee' to #e re%lace'7
I ,EE-#us&in*s C%os7 971 an' 171 are orn$ t&ey can easily #e re%lace'$ see %a*e 247
I #all races C%os7 1672 an' 1(72 on ste+ an' &u# as ell as ste+=&u# nut it& #all race C%os7 9 an' 1 are
&eaily orn$ t&ey s&oul' #e re%lace' as ell as #all retainer it& #alls C%os7 10$ see %a*e 237
Note, :et-&an' t&rea'
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Maintenance and %epair "continued#
%emaining *ssemblies
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Maintenance and %epair "continued#
%emaining *ssemblies
%eassembl!
eore reasse+#ly +a.e sure t&at all %arts are clean it&out 'e%osits or #uil'-u% o orei*n +atter7
17 I necessary insert ne noBBle anes C%os7 20$ see 'rain* %a*e 207 e careul not to 'a+a*e noBBle
anes7 Mount noBBles C%os7 21 an' ti*&ten it& s%anner7
27 ,lace sli'e #earin* C%os7 14 in #o'y an' %us& in #earin* or tur#ine s&at C%os7 3 it& t&u+#7 Ma.e
sure t&at #earin* is ully &o+e7
37 Inset &u# C%os7 1( to*et&er it& #all retainer it& #alls C%os7 107 Mount &u# nut it& #all race C%os7 1
it& cali%er Ctool no7 369 an' ti*&ten7
47 ,lace as&er C%os7 22 on t&rea'e' %in on &u# coer an' +ount ca% nut C%os7 237 Insert s%anner Ctool
no7 1041 into #o'y$ &ol' ca% nut C%os7 23 an' #y &an' scre on &u# coer C%os7 19 an' ti*&ten7
&ec. ree rotation o &u#7
57 Insert internal *ear C%os7 13$ +ount scres C%os7 12 an' ti*&ten it& soc.et renc& Ctool no7 4627
67 Insert ste+ C%os7 16 to*et&er it& #all retainer it& #alls C%os7 107 Mount ste+ nut it& #all race C%os7
9 it& cali%er Ctool no7 369 an' ti*&ten7 Turn &u# coer an' c&ec. unrestricte' rotation7
(7 ,lace retainin* rin* C%os7 ( oer ste+ C%os7 16 an' %us& on retainer s%rin* C%os7 6 an' F clic.F into
*rooe in ste+7 &ec. ree rotation7
Note, :et-&an' t&rea'
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Maintenance and %epair "continued#
%emaining *ssemblies
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Maintenance and %epair "continued#
%eplacement o$ 3all %aces
17 ,lace ste+ or &u# c o+%lete C%os7 16 or 1($ see
%a*e 2 in a su%%ort rin* an' %ress o #all race7
,ress %arallel7 /se %ress or ice7 e careul not to
'a+a*e teet& an' o%%osite en' ace o ste+7
27 Git& +an'rel %ress #all race ully &o+e7 ,ress
%arallel7 /se %ress or ice7 e careul not to 'a+a*e
surace o #all race7
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Maintenance and %epair "continued#
%eplacement o$ P//4'bushing
17 ,lace ste+ nut C%os7 9 or 1$ see %a*e 2 in a
su%%ort rin* an' %ress t&e ,EE-#us&in* o7 ,ress
%arallel7 /se %ress or ice7 e careul not to 'a+a*e
t&e inner ace o ste+ nut an' t&e surace o t&e #all
race7
27 Git& su%%ort rin* %ress ,EE-#us&in* ully &o+e7,ress %arallel7 /se %ress or ice7 e careul not to
'a+a*e surace o #all race7
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Serice its an' Tools
Service 4its and +ools
Service 4it $or %otar! &et Mixer Iso'Mix ()
*rticle No5 +/6)3070
,art No7
TE20640
Descri%tion
earin* or tur#ine s&at
No7
1 %cs7
TE205(1 Ste+ nut it& #all race 1 %cs7
TE30302 all retainer it& #alls 2 %cs7
TE20641 Sli'e #earin* 1 %cs7
TE51102 otter %in 2 %cs
TE20642 earin* or %lanet *ear carr7 1 %cs7
TE20643 ,lanet &eel I 1 %cs7
TE20644 ,lanet &eel II 1 %cs7
TE205(4 all race 2 %cs7
TE205(3 ;u# nut it& #all race 1 %cs7
TE2054 Gas&er 1 %cs7
TE2054 earin* or tur#ine s&at$ to% 1 %cs7
Standard +ool 4it $or %otar! &et Mixer Iso'Mix ()8 article no5 +/9(3)91
Tool No7 Descri%tion369 5 ++ cali%er
462 ++ soc.et renc& it& %in
1040 S%anner$ 36 ++
1041 S%anner$ 12=13 ++
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+rouble Shooting Guide
S!mptom, Slo2 rotation or $ailure o$ machine to rotate
,ossi#le auses "ault in'in*
No or insu$$icient li:uid $lo2 a &ec. i su%%ly ale is ully o%en7
# &ec. i inlet %ressure to +ixer is correct7
c &ec. su%%ly line=ilter or restrictions= clo**in*7
' Re+oe noBBles an' c&ec. or clo**in*7 I #loc.e'$
careully clean noBBle it&out 'a+a*in* noBBle anes
an' noBBle ti%7
e Re+oe cone$ *ui'e an' i+%eller an' c&ec. or
clo**in* in i+%eller area7 I lar*e %articles re%eate'ly *et @a++e' in t&e +ixer$
install ilter or re'uce +es& siBe o installe' ilter in
su%%ly line7
oreign material or material build'up Insert ;ex scre'rier in scre in to% o tur#ine s&at an'
easily turn tur#ine s&at cloc.ise7 I any resistance is
reco*nise'$ 'isasse+#le +ac&ine in or'er to localise t&e
cause7
a) I+%eller @a++e' Re+oe *ui'e an' i+%eller Csee %a*e 1( an' re+oe
orei*n +aterial7
b) Tur#ine s&at slu**is& in +ain #us& Re+oe *lan' Csee %a*e1( an' clean +ain #us&7
c) ,lanet *ear @a++e'=slu**is& Re+oe orei*n +aterial ro+ %lanet &eels an' i nternal
*ears7 &ec. rotation o %lanet &eels7 I restriction is
reco*nise'$ 'isse+#le carrier asse+#ly Csee %a*e 1( an'
re+oe +aterial #uil' u%$ es%ecially on s&ats an' #us&es
in %lanet &eels7
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Trou#le S&ootin* ui'e
+rouble Shooting Guide "continued#
S!mptom, Slo2 rotation or $ailure o$ machine to rotate
,ossi#le auses "ault in'in*
d) Ste+ or &u# @a++e'=slu**is& Re+oe carrier asse+#ly Csee %a*e 1(7 Turn &u# coer
an' c&ec. unrestricte' rotation7 Re+oe ste+ an' &u#
Csee %a*e 19-217 Re+oe orei*n +aterial=+aterial #uil'-
u% on s te+$ &u#$ ,EE-#us&in* an' insi'e nut it& #all
race7 lean #all races an' #al l retainer it& #alls7
sse+#le ste+=&u#$ #all retainer it& #alls an' ste+=&u#
nut it& #all race7 lso clean +ain #us&7
e) eel *ears @a++e' Re+oe lan*e=ni%%le an' &u# Csee %a*e 197 lean teet&
on ste+ an' &u#7
.ear
a) Sli'e #earin*s See %a*e 157
b) earin* or tur#ine s&at See %a*e 157
c) ,lanet &eels See %a*e 167
d) S&ats or %lanet &eels &ec. clearance o %lanet &eels on s&ats7 Transerse
+oe+ent s&oul' not excee' 073 ++7
e) Tur#ine s&at &ec. clearance in carrier #earin* an' #earin* or tur#ine
s&at7 Transerse +oe+ent s&oul' not excee' 073 ++7
lso ins%ect teet& or ear7
Mechanical de$ects
a) ,lanet &eels7 Teet& #ro.en Re%lace %lanet &eels7
b) ,lanet &eel can not rotate on s&ats=s&ats
#ent7
Re%lace s&ats or %lanet &eels7
c) Da+a*e' teet& on #eel *ear Ins%ect teet& on ste+ an' &u# or 'eor+ation7 Mount &u#
an' ste+ in #o'y CSee %a*e 217 ;ol' #o'y in u%si'e
'on %osition an' r otate ;u# to c&ec. t&at #eel *ears
can or. to*et&er7 I 'a+a*e'! Re%lace ste+ an'=or &u#7
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/xploded ;ie2 Dra2ing
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Reerence :ist o ,arts
%e$erence
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General In$ormation
=o2 to -rder Spare Parts
)n t&e ross Sectional Drain* as ell as on all instruction 'rain*s$ t&e in'ii'ual %arts &ae a %os7 nu+#er
&ic& is t&e sa+e on all 'rain*s7 "ro+ t&e %os7 nu+#er$ t&e %art is easily i'entiie' in t&e Reerence list o
,arts$ %a*e 297
In'ii'ual %arts s&oul' alays #e or'ere' ro+ t&e Reerence list o %arts7 Reerence nu+#er an' 'escri%tion
s&oul' #e clearly state'7
,lease also
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Declaration o onor+ity
Declaration o$ Con$ormit!
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Declaration o$ Complaince 2ith ()>0)(( ? ood contact materials
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;o to contact la :aal
ontact 'etails or all countries are
continually u%'ate' on our
e#site7
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